TRADEair MCFRC230 Installation, Maintenance And Operation Manual

TRADEair MCFRC230 Installation, Maintenance And Operation Manual

Belt driven air compressors. aluminum pump & single-phase rang. w-type cast iron pump & single-phase range. w-type cast iron pump & three-phase range

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Belt Driven Air Compressors
INSTALLATION, MAINTENANCE AND OPERATION MANUAL
1,5kW to 15kW versions
ALUMINUM PUMP & SINGLE-PHASE RANGE
MCFRC230 2HP 050LT BELT DRIVE COMPRESSOR
MCFRC231 2HP 100LT BELT DRIVE COMPRESSOR
MCFRC232 3HP 100LT BELT DRIVE COMPRESSOR
MCFRC233 3HP 150LT BELT DRIVE COMPRESSOR
MCFRC234 3HP 200LT BELT DRIVE COMPRESSOR
W-TYPE CAST IRON PUMP & SINGLE-PHASE RANGE
MCFRC227 3HP 100LT BELT DRIVE COMPRESSOR
MCFRC228 3HP 150LT BELT DRIVE COMPRESSOR
MCFRC229 3HP 200LT BELT DRIVE COMPRESSOR
W-TYPE CAST IRON PUMP & THREE-PHASE RANGE
PE50300
5.5HP 270LT BELT DRIVE COMPRESSOR
PE75300
7.5HP 270LT 2STAGE BELT DRIVE COMPRESSOR
PE100300 .10HP 270LT 2STAGE BELT DRIVE COMPRESSOR
PE100500 .10HP 500LT 2STAGE BELT DRIVE COMPRESSOR
PE150500 .15HP 500LT 2STAGE BELT DRIVE COMPRESSOR

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Summary of Contents for TRADEair MCFRC230

  • Page 1 Belt Driven Air Compressors ALUMINUM PUMP & SINGLE-PHASE RANGE MCFRC230 2HP 050LT BELT DRIVE COMPRESSOR MCFRC231 2HP 100LT BELT DRIVE COMPRESSOR MCFRC232 3HP 100LT BELT DRIVE COMPRESSOR MCFRC233 3HP 150LT BELT DRIVE COMPRESSOR MCFRC234 3HP 200LT BELT DRIVE COMPRESSOR W-TYPE CAST IRON PUMP & SINGLE-PHASE RANGE...
  • Page 2 Thank you for purchasing your TRADEair air compressor. This manual will assist you in the correct and efficient operation of your air compressor system. Please pay special attention to the safety guidelines and maintenance procedures to ensure a long and dependable life for your equipment.
  • Page 4 SPECIFICA TION TABLE Model MCFRC230 MCFRC231 MCFRC232 MCFRC233 MCFRC234 MCFRC227 MCFRC228 MCFRC229 Single Phase 230V/50HZ 230V/50HZ 230V/50HZ 230V/50HZ 230V/50HZ 230V/50HZ 230V/50HZ 230V/50HZ Voltage POWER 2.0HP 2.0HP 3.0HP 3.0HP 3.0HP 3.0HP 3.0HP 3.0HP Tank capacity 50 L 100L 100 L 150 L...
  • Page 5: Table Of Contents

    TRADEair then the warranty will be deemed to have been compromised and no claims will be entertained.
  • Page 6: Standard Warranty

    The single responsibility assumed by TRADEair in this warranty is to repair or replace the component or parts which are proven defective. TRADEair requires the return of defective components or parts for inspection.
  • Page 7 TRADEair agrees to this extension of the warranty period on the condition that the compressor is operated under conditions considered by us as normal operating conditions as is detailed in this manual and the compressor has been maintained and serviced according to the guidelines contained herein.
  • Page 8: Safety Warning Signs

    Safety Warning Signs In this manual, the operations and items related to safety are identified according to the potential risk involved. These are classified based on the severity of machine damages and the level of injuries that could be possibly caused due to incorrect operation.
  • Page 9: Safety Tips

    Safety Tips Please read the following information carefully before operating and using the compressors Warning There are risks present in any air compressor and compressed air system! If you fail to follow the operating procedures and safety precautions contained in this manual you are exposing yourself and others to the possibility of accidents and injuries to yourself or damage to equipment! Before operating and maintaining the compressor, you must read carefully and understand this operating...
  • Page 10 5. Prior to any maintenances on the unit, the operator must confirm that: ⚫ The unit is stopped; ⚫ The internal pressure in the unit has been discharged; ⚫ The power supply off and is correctly isolated. 6. Do not use flammable solutions to clean the compressor or its auxiliary equipment. Protection of electrical components is necessary when using water based solutions to prevent ingress of water into electrical enclosures of the unit.
  • Page 11 If you find it necessary to use an extension cord with your compressor, make sure the cord is sufficiently rated for the motor power. The extension cord must also contain an earthing wire. Never operate the compressor with a coiled extension cable.
  • Page 12: Preparations Before Use

    Preparations before first use Before using your TRADEair Compressor, follow these steps: 1. Remove all packing materials and any protective plastic bags, zip-tie labels or tags from the compressor cylinder head or oil plug. 2. Be sure the air filter is attached to the cylinder head.
  • Page 13: Duty Cycle

    Figure 2. ON/OFF button. Check the pressure gauge to see that the tank pressure climbs to approximately ( 8 BAR for MCFRC230/231/232/233/234/238/239/227/228/229 and PE50300; 12 BAR for PE75300, PE 100300, PE100500 and PE150500), then automatically turns off. Note—If the compressor does not automatically switch off, flip the ON/OFF switch to OFF before pressure gets too...
  • Page 14: Pressure Regulation

    “Warning” Operating this equipment has the potential for flying debris to cause eye injury. Always wear safety glasses or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards.
  • Page 15: Release Of Pressure

    The tank pressure is displayed on the large tank pressure gauge, and the air to be delivered to the tool is displayed on the regulator pressure gauge shown in Figure 4. Figure 4. Pressure gauges To control the air delivery to your tool: (optional accessories) 1.
  • Page 16: Pressure Switch

    2. Pull the metal ring on top of the safety valve to bleed pressure from the tank. Note—The ring is preset to release air if the tank exceeds its maximum pressure of ( 8.8 BAR for MCFRC230/231/232/233/234/238/239/227/228/229 and PE50300; 13.5 BAR for PE75300, PE 100300, PE100500 and PE150500).
  • Page 17: Selection & Connection Of Air Driven Tools

    The pressure regulator has been factory set for the highest quality operating performance. The pressure regulator adjusts the desired pressure range where the air compressor kicks in and out to keep the tank pressurized for the best operating performance. “Warning” Please refer your compressor to a qualified compressor technician for adjustments to the pressure switch.
  • Page 18 Make certain the air hose will not be placed in a position where it can become constricted or cut by a sharp object. Note—Running over a hose with heavy vehicles may not cause an immediate leak, but it will shorten the life of the hose.
  • Page 19: Maintenance

    Maintenance Before Each Use Regular periodic maintenance on your Air Compressor will ensure its optimum performance. Make a habit of inspecting the following items before each time you use the air compressor. Check the following items: 1. Check Oil Level! Use the sight gauge on the bottom of the crankcase to make sure the oil level is at the proper height.
  • Page 20 After the first 10 hours of use After the first 10 working hours or 30 days, whichever comes first, perform the following maintenance: • Replace the oil in the pump with approved compressor oil (use ISO 100 viscosity, non detergent type, reciprocating compressor oil).
  • Page 21: Every 300 Hours

    Every 300 Hours After every 300 hours or 3 months of regular operation, perform the following maintenance items: • Change the compressor pump oil. Use approved compressor oil (use ISO 100 viscosity, non detergent type, reciprocating compressor oil). • Rinse the air filter foam element in water. •...

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