Emerson Fisher TBX Instruction Manual

Emerson Fisher TBX Instruction Manual

Steam conditioning valve
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Instruction Manual
D103172X012
February 2010
Fisherr TBX Steam Conditioning Valve
Contents
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Introduction

Scope of Manual

This instruction manual includes installation,
maintenance, and operation information for the
Fisher TBX control valve. Refer to separate
instruction manuals for instructions covering the
actuator and accessories.
Do not install, operate, or maintain a TBX valve
without being fully trained and qualified in valve,
actuator, and accessory installation, operation, and
maintenance. To avoid personal injury or property
damage, it is important to carefully read, understand,
and follow all the contents of this manual, including
all safety cautions and warnings. If you have any
questions about these instructions, contact your
Emerson Process Management sales office before
proceeding.

Description

The TBX Steam Conditioning Valve (see figure 1)
provides a convenient and efficient way to reduce
steam pressure and temperature within a single
device. Typical installations include steam
backpressure control, turbine bypass, boiler start-up
service, auxiliary steam letdown for drying rolls,
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W8740-2A
Figure 1. Fisher TBX Steam Conditioning Valve
kettles, equipment drives, plant heating, and other
loads requiring dependable and accurate control of
steam pressure and temperature.
The TBX Steam Conditioning Valve (figure 1) is
designed to handle the most severe applications in
today's cycling power plants as well as provide
precise pressure and temperature control for
process applications. The TBX incorporates over 20
years of steam conditioning experience and product
development. The valve body is designed with the
latest finite element analysis (FEA) and
computational fluid dynamics (CFD) tools to optimize
performance and reliability for demanding steam
systems.
The TBX is a flow up design providing the ultimate
combination of performance and maintainability (see
figure 2). The TBX incorporates Emerson Process
Management's low noise Whisper Trimt
technology. The simplified trim configuration is
thermally compensated to handle the rapid changes
in temperatures expected during a turbine trip.
TBX Valve

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Summary of Contents for Emerson Fisher TBX

  • Page 1: Table Of Contents

    Scope of Manual This instruction manual includes installation, W8740-2A maintenance, and operation information for the Figure 1. Fisher TBX Steam Conditioning Valve Fisher TBX control valve. Refer to separate kettles, equipment drives, plant heating, and other instruction manuals for instructions covering the loads requiring dependable and accurate control of actuator and accessories.
  • Page 2: Location Of Pressure Tap

    2. Values given are Inlet versus Outlet. # represents inlet size, less than or equal to the outlet size, per customer requirements. 3. Not all valve sizes available in all pressure ratings. 4. Contact your Emerson Process Management sales office for special characterized cages. Water atomization and vaporization are key parameters of the temperature control loop.
  • Page 3: Installation

    Instruction Manual TBX Valve February 2010 Table 2. Specifications for Standard Designs (Material Specifications) Body/Bonnet Seat SA105 (Carbon Steel) SA105 Valve Body -- Carbon Steel with Alloy 6 SA182 Grade F22 (2-1/4Cr-1Mo) Seating Surface SA182 Grade F91 (9Cr-1Mo-V) SA182 Grade F22 Valve Body -- F22 with Alloy 6 Seating Surface Bonnet Bolting SA182 Grade F91 Valve Body -- F91 with Alloy...
  • Page 4 Materials are specified on the this valve is intended. If you are not customer specification sheet. Emerson Process sure what these conditions are, you Management recommends the valve be should contact Emerson Process...
  • Page 5 Instruction Manual TBX Valve February 2010 DETAIL OF SPRAY NOZZLE W8494-1 W8493-1 FLOW Figure 2. Fisher TBX Cross Sectional View...
  • Page 6 Instruction Manual TBX Valve February 2010 TC = TEMPERATURE CONTROLLER PC = PRESSURE CONTROLLER PT = PRESSURE TRANSMITTER TT = TEMPERATURE TRANSMITTER STRAIGHT LENGTH STEAM FLOW WATER FLOW E0918-IL Figure 3. Typical Fisher TBX Feedback Control Strategy...
  • Page 7 Instruction Manual TBX Valve February 2010 TE = TEMPERATURE SENSOR PC = PRESSURE CONTROLLER STEAM FLOW WATER FLOW E0917-IL Figure 4. Typical Fisher TBX Installation...
  • Page 8 Instruction Manual TBX Valve February 2010 PT = PRESSURE TRANSMITTER TT = TEMPERATURE TRANSMITTER FM = FLOW MEASUREMENT ZT = POSITION TRANSMITTER STEAM FLOW WATER FLOW E0919-IL Figure 5. Typical Fisher TBX Feedforward Control Strategy...
  • Page 9: Maintenance

    TBX valve and facilitate piping blowdown spring precompression. without removal of the valve from the line. Contact D Use lock-out procedures to be your Emerson Process Management sales office for pricing and availability of fixtures. sure that the above measures stay in...
  • Page 10: Removal Of Valve Bonnet And Trim

    Instruction Manual TBX Valve February 2010 effect while you work on the STEM equipment. BODY D The valve packing box may SPRING contain process fluids that are pressurized, even when the valve has been removed from the pipeline. Process fluids may spray out under pressure when removing the packing hardware or packing rings, or when loosening the packing box pipe plug.
  • Page 11 1-1/8 or any flattening of the ring shape at its outside 1-1/4 diameter are indications of wear and require 1-3/8 1329 replacement. Contact your Emerson Process 1-1/2 1750 1290 Management sales office for Bore Seal ring 1-5/8 2238 1650 replacement.
  • Page 12: Removal And Replacement Of Nozzles

    Instruction Manual TBX Valve February 2010 Removal and Replacement of Nozzles receive mating parts should be given special attention when cleaning. All sliding fit and gasket 1. Loosen and remove the nozzle flange stud nuts sealing surfaces should be coated with a (key 58).
  • Page 13 Instruction Manual TBX Valve February 2010 cage smoothly with little effort until the Bore Seal RETAINER PISTON RING ring reaches its mating cage diameter. The extra load required to seat the Bore Seal trim seal will be CAGE applied during actuator set up. 12.
  • Page 14 0.32 R.06 GE17914X012 11.00 11.20 11.35 10.93 11.015 11.025 11.265 11.255 0.10 0.10 0.32 R.07 GE17905X012 13.75 14.75 14.84 14.424 14.416 14.516 14.536 14.736 14.716 0.32 R.05 GE34073X012 16.70 18.25 19.9375 1. For sizes,contact your Emerson Process Management sales office.
  • Page 15: Troubleshooting

    Instruction Manual TBX Valve February 2010 Table 6. Fisher TBX Troubleshooting Guide Problem Possible Solution Stem packing is leaking Tighten stem packing nuts Stem packing is leaking after tightening stem packing nuts Replace worn parts and repack as needed Check actuator calibration...
  • Page 16: Parts Ordering

    SA105 be found on the bonnet flange. Refer to the serial SA182 Grade F22 SA182 Grade F91 number when contacting your Emerson Process Cage Management sales office for technical assistance. SA182 Grade F22 / Nitrided When ordering replacement parts, refer to the serial Plug number and key numbers for each part required.
  • Page 17 Instruction Manual TBX Valve February 2010 GE12463-A Figure 10. Fisher TBX Assembly...
  • Page 18 CLOSED POSITION OPEN POSITION PORT SIZE CAGE BORE AT PISTON RING PLUG DIAMETER AT BORE SEAL TRIM INSTALLATION CAGE BORE AT BORE SEAL RING SEAT CAGE BORE AT PLUG GUIDE E0921-IL Figure 11. Fisher TBX Bore Seal Trim in Closed Position...
  • Page 19 Instruction Manual TBX Valve February 2010...
  • Page 20 February 2010 Fisher and Whisper Trim are marks owned by one of the companies in the Emerson Process Management business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.

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