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Summary of Contents for Vermeer D60x90 Navigator
- Page 1 D60x90 Navigator ® Horizontal Directional Drill Maintenance Manual D60x90_m1_04 Serial No. 101 - Order No. 105400BQ9...
- Page 2 This manual explains the proper operation of your machine. Study and understand these instructions thoroughly before operating or maintaining the machine. Failure to do so could result in personal injury or equipment damage. Consult your Vermeer dealer if you do not understand the instructions in this manual, or need additional information.
- Page 3 Service instructions are contained in a separate service manual. Service manuals can be obtained by contacting your Vermeer dealer. If you are considering servicing the machine without the assistance of a Vermeer dealer, remember this is a complex machine which often involves complex service procedures.
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Page 5: Table Of Contents
Rotation Gearbox Oil - Check ......20-9 Operator Presence System - Check ....30-6 D60x90 Navigator HDD Maintenance Table of Contents i... - Page 6 Hydraulic System ........70-2 ii Table of Contents D60x90 Navigator HDD Maintenance...
- Page 7 Machine Specifications ......80-3 D60x90 Navigator HDD Maintenance Table of Contents iii...
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Page 9: Safety Messages
This is the safety alert symbol. This symbol is used in combination with an exclamation mark or other symbols to alert you to the potential for bodily injury or death. WARNING: Read Operator’s Manual and safety signs, and watch the operations and safety video, before operating machine. D60x90 Navigator HDD Maintenance Safety Messages 10-1... - Page 10 If operating in an enclosed area, remove exhaust fumes with an exhaust pipe extension to the outside. DANGER: Rotating drill string or cutters can kill. Stay away from rotating drill rod and cutting tool. 10-2 Safety Messages D60x90 Navigator HDD Maintenance...
- Page 11 Follow page Shutdown Procedure, 12-1. WARNING: Make no modifications to this equipment unless specifically recommended by Vermeer Corporation. WARNING: Be sure that all safety devices, including shields, are installed and functioning properly after servicing the machine. D60x90 Navigator HDD Maintenance...
- Page 12 WARNING: Failure to follow any of the preceding safety instructions or those that follow within this manual, could result in serious injury or death. This machine is to be used only for those purposes for which it was intended as explained in the Operator’s Manual. 10-4 Safety Messages D60x90 Navigator HDD Maintenance...
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Page 13: Welding Precautions
Each of the modules must have the electrical connector unplugged from the module. Unplug Strike Alert (2) and pump controller (POM) modules (3). Step 2: Unplug three engine ECUs (4). Step 3: D60x90 Navigator HDD Maintenance Welding Precautions 11-1... - Page 14 In cab machine, access through foot panel in front of operator seat; in non- cab machine, tip seat forward and lift panel. Unplug carriage controller (CCU) (8), rack controller (ROM) (9), and vise controller (VOM) (10). Step 5: 11-2 Welding Precautions D60x90 Navigator HDD Maintenance...
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Page 15: Shutdown Procedure
- With Remote Lockout Lockout Procedure - Without Remote Lockout System Overview Section Operator’s Manual. A variation of the above procedure may be used if instructed within this manual or if an emergency requires it. D60x90 Navigator HDD Maintenance Shutdown Procedure 12-1... - Page 16 This page intentionally left blank.
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Page 17: Grease Chart
Section 15: Grease Chart Gearbox slide Rack pivot Outriggers Vises Roller guides Rack pivot cylinder 700IF752 Rev A D60x90 Navigator HDD Maintenance Grease Chart 15-1... - Page 18 This page intentionally left blank.
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Page 19: Maintenance - 10 Service Hours Or Daily
• Inspect machine daily and check for leaks before starting. • If stabilizer or rack hydraulic cylinders drift, contact your Vermeer dealer for repair. • Check vise dies daily and remove accumulated debris or dirt. Clean with a wire brush. -
Page 20: Fuel Tank - Fill
To meet government emission requirements use diesel fuel with a low or ultra low sulfur content, less than 15 ppm or 0.0015% (15 mg/kg). NOTICE: Use of higher content sulfur fuel will cause engine damage and void engine warranty. 15 mg/kg 20-2 10 Service Hours or Daily D60x90 Navigator HDD Maintenance... -
Page 21: Fuel/Water Separators - Check/Drain
Refer to “Fuel Filters - Replace,” page 40-2. Do not spill fuel. Catch expelled fuel in an appropriate container. Refer to the Engine Operation Manual supplied with the machine for instructions. D60x90 Navigator HDD Maintenance 10 Service Hours or Daily 20-3... -
Page 22: Hydraulic Fluid Level - Check
Engine Crankcase Oil - Check/Fill With engine level, fill to full mark on dipstick. Do not overfill. Use engine break-in oil during first 100 hours of operation. Dipstick and Fill Cap 20-4 10 Service Hours or Daily D60x90 Navigator HDD Maintenance... -
Page 23: Coolant Level - Check/Fill
NF (Extended Life Nitrite Free) coolant for -34° (-37°C) protection. Compatible coolants include Chevron Delo ELC NF and Exxon Mobil Delvac ELC NF. Never add pure antifreeze to the system; always dilute to a 50/50 mixture. D60x90 Navigator HDD Maintenance 10 Service Hours or Daily 20-5... -
Page 24: Air Cleaner Restriction Indicator - Check
Air duct between air cleaner and restriction indicator is damaged or pinched. Air Intake Screen - Check/Clean Blocked air flow increases engine temperature. Check air intake screen (2) for dirt and debris. Remove screen and clean with compressed air or water. 20-6 10 Service Hours or Daily D60x90 Navigator HDD Maintenance... -
Page 25: Dust Discharge Valve - Empty
Pre-charge pressure should be 230–250 psi (16–17 bar). If pressure is too low, contact your Vermeer service dealer. Operation of accumulator without sufficient pre-charge can cause bladder failure. D60x90 Navigator HDD Maintenance 10 Service Hours or Daily 20-7... -
Page 26: Auto Greaser - Check/Refill
ISTON ATER RAIN LEAN EFILL Drain fluid from plug (1) on bottom of tank and flush out contaminants. Refill (2) using ethanol-based glycol RV-type anti-freeze if used in freezing temperatures. 20-8 10 Service Hours or Daily D60x90 Navigator HDD Maintenance... -
Page 27: Rotation Gearbox Oil - Check
After rods are coupled together, check for fluid leakage at the joint. • Leaking drill rod joints indicate damaged shoulders, which will not torque properly. • Check shoulders for dents, gouges, or high spots. • Dress damaged shoulders with a file. D60x90 Navigator HDD Maintenance 10 Service Hours or Daily 20-9... -
Page 28: Water Swivel - Check
If water leaks from hole (3), the packing is leaking. Lubricate fitting (4) while swivel rotates until packing leak stops. If greasing fails to stop the leak, replace packing. Contact Vermeer dealer for instructions. NOTICE: Failure to lubricate bearings and packing will cause premature bearing and packing failure. -
Page 29: Vises - Grease
2 shots..........3 fittings D60x90 Navigator HDD Maintenance... - Page 30 This page intentionally left blank.
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Page 31: Maintenance - 50 Service Hours Or Weekly
4 shots..........1 fitting D60x90 Navigator HDD Maintenance... -
Page 32: Gearbox Slide - Grease
2 shots ....... .4 fittings on each outrigger 25-2 50 Service Hours or Weekly D60x90 Navigator HDD Maintenance... -
Page 33: Drilling Fluid Pump Crankcase Oil Level - Check
Check at 50 hours or weekly, more often if tracking machine for long periods of time. Check oil level with plug at 3:00 or 9:00 position. Fill to check plug level. Check Plug Refer to “Lubricants,” page 80-1. D60x90 Navigator HDD Maintenance 50 Service Hours or Weekly 25-3... -
Page 34: Bolts - Check
Check four water pump mounting bolts (2) and tighten to 127 ft-lb (172 Nm). Check four water pump hydraulic motor bolts mounting bolts (3) and tighten to 260 ft-lb (353 Nm). 25-4 50 Service Hours or Weekly D60x90 Navigator HDD Maintenance... -
Page 35: Maintenance - 100 Service Hours
Start engine and check for oil leaks. Step 4: After 10 minutes, shut off engine and check level. Step 5: Under normal operating conditions, change oil and replace filter every 500 hours. D60x90 Navigator HDD Maintenance 100 Service Hours 30-1... -
Page 36: Radiator And Oil Cooler - Clean
40°F (5°C). The mounting surface must be clean and dry. • When replacing a machine component with a safety sign attached, replace the safety sign also. Replacement safety signs can be purchased from your Vermeer equipment dealer. 30-2 100 Service Hours... -
Page 37: Overall Machine - Check
Parts Manual Electrical Harness - Check that electrical harness and all wires are properly supported and not rubbing on any sharp corners. Support any loose wires hanging under machine frame. D60x90 Navigator HDD Maintenance 100 Service Hours 30-3... -
Page 38: Backup Alarm - Check
• Replace all deteriorated or damaged hoses. When a hose with a protective sleeve is replaced, always install a new protective sleeve over the new hose. 30-4 100 Service Hours D60x90 Navigator HDD Maintenance... -
Page 39: Hydraulic Enable - Check
Push Front Vise Switch (2) up. The front vise should clamp. Step 5: Press Rod Lift Button (3). The rod lifter should move. Step 6: Contact a Vermeer dealer if Hydraulic Enable system does not work properly. D60x90 Navigator HDD Maintenance 100 Service Hours 30-5... -
Page 40: Operator Presence System - Check
Step 6: With operator in seat, move the Joysticks out of NEUTRAL. The tracks must not move. Step 7: Contact a Vermeer dealer if the Operator Presence system does not work properly. 30-6 100 Service Hours D60x90 Navigator HDD Maintenance... -
Page 41: Neutral Start Interlock - Check
NEUTRAL and engine at full RPM with operator seated at the controls. RILLING LUID YSTEM HECK Check drilling fluid system for leaks, kinked or collapsed hoses, and hoses or other parts that rub against each other. D60x90 Navigator HDD Maintenance 100 Service Hours 30-7... -
Page 42: Ground Drive System - Inspect
Check condition of wear plates. Replace if missing or if thickness is less than 1/16˝ (1.6 mm). Upper Track Wear Plates Two on each side. The forward edge is visible at the location indicated. Track Tension - Check Refer to “Track Tension - Adjust,” page 60-9. 30-8 100 Service Hours D60x90 Navigator HDD Maintenance... -
Page 43: Maintenance - 250 Service Hours
After 1 minute, press Hydraulic Enable Button and cycle all hydraulic cylinders and drill functions to Step 9: fill all components. Shut down and check hydraulic fluid level. Check for leaks around filter. D60x90 Navigator HDD Maintenance 250 Service Hours 35-1... -
Page 44: Hydraulic Fluid Flow Direction
If filter head is installed backwards, the relief will not function and cold fluid or a clogged filter can cause damage to the hydraulic system. from valve 35-2 250 Service Hours D60x90 Navigator HDD Maintenance... -
Page 45: Maintenance - 500 Service Hours Or Yearly
Electric Ground Connections - Check • Cooling System - Check/Pressure Test • Engine Coolant Concentration - Check • Drive Belt Wear and Tension - Check • Engine Speeds - Check D60x90 Navigator HDD Maintenance 500 Service Hours or Yearly 40-1... -
Page 46: Fuel Filters - Replace
Remove secondary filter by turning it counterclockwise. Step 7: Lubricate filter top with clean diesel fuel and install it. After it contacts filter head, tighten it an Step 8: additional 1/3 to 3/4 turn. 40-2 500 Service Hours or Yearly D60x90 Navigator HDD Maintenance... -
Page 47: Engine Oil And Filter - Change/Replace
Refer to “Engine Oil and Filter - Initial Change/Replacement,” page 30-1. Change engine oil and replace engine oil filter after first 100 hours of operation and every 500 hours thereafter. Engine Oil Dipstick/Fill Cap Engine Oil Filter D60x90 Navigator HDD Maintenance 500 Service Hours or Yearly 40-3... -
Page 48: Battery Terminals - Check
External: Flush with plenty of water. If eyes have been exposed, flush with water for 15 minutes and get prompt medical attention. Internal: Drink large quantities of water or milk, follow with milk of magnesia, beaten egg, or vegetable oil. Call a physician immediately. 40-4 500 Service Hours or Yearly D60x90 Navigator HDD Maintenance... -
Page 49: Battery Terminals - Clean
Install positive cable, then negative cable. Install plastic cap over positive Step 5: cable clamp. Connect battery ground with Battery Disconnect Switch. Step 6: Close and lock engine access cover. Step 7: D60x90 Navigator HDD Maintenance 500 Service Hours or Yearly 40-5... -
Page 50: Hydraulic Fluid Filters - Replace
RILLING LUID RANKCASE NITIAL HANGE Change oil after the first 500 hours of use and every 1000 hours thereafter. Refer to “Drilling Fluid Pump Crankcase Oil - Change,” page 45-4. 40-6 500 Service Hours or Yearly D60x90 Navigator HDD Maintenance... -
Page 51: Maintenance - 1000 Service Hours
Step 3: Rotate so that plug (1) is at 9:00 and plug (2) is at 3:00. Step 4: Fill until oil is level with check plug (2). Step 5: Replace plugs. Step 6: D60x90 Navigator HDD Maintenance 1000 Service Hours 45-1... -
Page 52: Hydraulic Fluid - Change
(minimum 55 gal/208 L). Clean and inspect drain plug. Step 5: Contact your Vermeer dealer if excessive metal particles are found on the magnetic drain plug. Install drain plug. Step 6: Replace hydraulic filter. Refer to “Hydraulic Fluid Filters - Initial Replacement,”... -
Page 53: Strainer - Clean And Inspect
Clean strainer with a petroleum-based paint thinner or other good Step 3: cleaning solvent. Scrub strainer with a soft-bristled brush. Inspect strainer. Consult a Vermeer dealer if you find any of the following: Step 4: • lacquers which may have formed as a result of hot spots in the hydraulic system •... -
Page 54: Drilling Fluid Pump Crankcase Oil - Change
80-1. Access to pump petcock: Remove four bolts and panel (A). If oil appears milky, water is seeping past the plunger stem seals. Contact your Vermeer dealer. Check/Fill Port Drain Plug Breather 45-4 1000 Service Hours D60x90 Navigator HDD Maintenance... -
Page 55: Maintenance - 3000 Service Hours
Engine Valve Clearance - Check/Adjust • Flush and Refill Cooling System • Bleed Air from Cooling System • Thermostats - Test Refer to the Engine Operation Manual supplied with the machine for instructions. D60x90 Navigator HDD Maintenance 3000 Service Hours 50-1... -
Page 56: Cooling System - Drain And Clean
Step 7: has opened, allowing engine and radiator to receive fresh water. Shut off engine. Allow system to cool, then remove overfill bottle cap and Step 8: open petcocks to drain water. 50-2 3000 Service Hours D60x90 Navigator HDD Maintenance... -
Page 57: Cooling System - Refill
Recheck radiator after engine has cooled overnight. As air works out of the system, you may need to Step 6: add more water/antifreeze mixture to keep the radiator full. Continue checking before starting each day until radiator remains full. D60x90 Navigator HDD Maintenance 3000 Service Hours 50-3... - Page 58 This page intentionally left blank.
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Page 59: Maintenance - 4500 Hours
Monitor machine and surrounding area for unsafe conditions. If necessary, shut off machine. Step 3: When DPF is regenerated, the engine will return to normal idle speed and HEST Light will shut off. Exhaust temperatures will remain elevated for 3–5 minutes. D60x90 Navigator HDD Maintenance Maintenance - 4500 Hours 55-1... - Page 60 This page intentionally left blank.
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Page 61: Maintenance As Required
Alternator Belt - Replace Engine Cooling Compartment - Clean Out Remove bolts and shield covering cooling compartment (1). Remove bolts and second shield (2). Clean out compartment (3). Clean fins (4). Replace shields and bolts. D60x90 Navigator HDD Maintenance Maintenance As Required 60-1... -
Page 62: Battery - Replace
State of California to cause cancer and reproductive harm. Wash hands after handling. Shut off engine. Step 1: Access battery by opening engine compartment. Step 2: Turn Battery Disconnect Switch (1) counterclockwise to disconnect position. Step 3: 60-2 Maintenance As Required D60x90 Navigator HDD Maintenance... - Page 63 Install new battery and hold-down bracket. Step 8: Install positive (+) cable and red cover (3); then install negative (-) cable and Step 9: black cover (2). Turn key clockwise to connect battery. Step 10: D60x90 Navigator HDD Maintenance Maintenance As Required 60-3...
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Page 64: Fuses
DCIM module, remote lockout F7-25A Washer pump, wiper motor HVAC relay, HVAC on switch and HVAC F8-15A actuator Washwand switch, carriage light, Strike F9-10A Alert test F10-25A HVAC fan switch, cab door prox switch 60-4 Maintenance As Required D60x90 Navigator HDD Maintenance... -
Page 65: On Engine
Strike Alert F3-15A Pump F4-15A Pressure Sensor/Fuel F5-10A Rack F6-10A Vises F7-10A Carriage Mud Inlet Pressure, Rod Lift Prox, F8-5A Station Prox, Rod Box Prox, Rod Arm Prox F9-5A Radio Remote F10-5A D60x90 Navigator HDD Maintenance Maintenance As Required 60-5... -
Page 66: Air Cleaner Element - Replace
Install air cleaner element. Ensure gasket is installed against closed end of Step 5: air cleaner assembly and is seated properly. Install end of air cleaner assembly; ensure all fasteners and/or clamps are Step 6: tight. 60-6 Maintenance As Required D60x90 Navigator HDD Maintenance... -
Page 67: Rack And Pinion - Clean
NOTICE: Do not apply grease on rack or pinion gears. Dust, dirt and other foreign matter will adhere to the grease and can cause premature failure of rack and pinion gears. D60x90 Navigator HDD Maintenance Maintenance As Required 60-7... -
Page 68: Rod Guide Rollers - Replace
(4) to 305 ft-lb (414 Nm). RIPS EPLACE Open vises and shut off engine. Step 1: On each grip, remove bolts (1) to remove grip. Step 2: Install new grip and bolts. Step 3: 60-8 Maintenance As Required D60x90 Navigator HDD Maintenance... -
Page 69: Track Tension - Adjust
Loosen fitting swivel (3) slowly, then remove. Allow grease to come out until Step 2: track tension is correct. Install and tighten swivel and clean up expelled grease. Install access cover. Step 3: D60x90 Navigator HDD Maintenance Maintenance As Required 60-9... -
Page 70: Gearbox Guides - Replace
After adjusting, slowly move gearbox up and down rack to ensure no binding between gearbox and Step 4: rack. If gearbox drags on rack, loosen screws (3) 1/4 turn and test again. Repeat test until operation is smooth. Step 5: 60-10 Maintenance As Required D60x90 Navigator HDD Maintenance... -
Page 71: Storage
Check fluid level and charge fully; recheck every 30 days and charge if necessary. • Remove Remote Lockout system batteries from remote transmitter and charging compartment. Unplug docking station. D60x90 Navigator HDD Maintenance Maintenance As Required 60-11... -
Page 72: Removing From Storage
Check battery fluid level. Charge batteries and install in machine if removed, or reconnect cables. • Plug in Remote Lockout system docking station. Charge batteries fully. Install charged battery in remote transmitter. • Refer to the Engine Operation Manual for restoring engine to operation. 60-12 Maintenance As Required D60x90 Navigator HDD Maintenance... -
Page 73: Troubleshooting
Defective battery cell Replace battery. Low battery charge Faulty regulator Replace regulator. Excessive engine idling Reduce engine idle. Continuous drain on battery – dirty battery top or Clean battery top. electrical components shorted or grounded D60x90 Navigator HDD Maintenance Troubleshooting 70-1... -
Page 74: Hydraulic System
Check engine. Operator not in the seat Sit in the operator’s seat. Low hydraulic fluid Add hydraulic fluid. Oil foams. Water in hydraulic fluid Change fluid. Air leak between tank and pump Repair leak. 70-2 Troubleshooting D60x90 Navigator HDD Maintenance... -
Page 75: Drilling Fluid System
See your Vermeer dealer. Improper pressure relief setting See your Vermeer dealer. Warm up machine and operate hydraulic Cold hydraulic fluid system. Noisy hydraulic pump Cold hydraulic fluid Warm up machine at reduced engine speed. D60x90 Navigator HDD Maintenance Troubleshooting 70-3... -
Page 76: Strike Alert
• Confirm the voltage stake is fully inserted into the ground. The soil at the stake may need to be moistened to improve conductivity of the earth. Retest the system. If the test fails to pass, contact your Vermeer dealer. -
Page 77: Remote Lockout System
The Remote Lockout system controls thrust, rotation, and fluid functions together. If one function is working and the others are not, then the Remote Lockout system is not the source of the problem. The Remote Lockout system cannot disable one function independent of the others. Contact your Vermeer dealer for troubleshooting assistance. - Page 78 This page intentionally left blank.
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Page 79: Specifications
Vermeer Ultra LC Grease To minimize condensation in bearings, grease machine after it is As required shut down for the day. Fittings and grease applicator nozzle must be clean before applying grease. Replace all missing fittings. D60x90 Navigator HDD Maintenance Specifications 80-1... -
Page 80: Engine
50/50 mixture. Never use Supplemental Cooling Additives (SCAs) with ELC coolant. Refer to the Engine Operation Manual. Engine coolant capacity 13 qt (12 L) Electrical system 12-volt Alternator 120-amp 80-2 Specifications D60x90 Navigator HDD Maintenance... -
Page 81: Machine Specifications
88˝ (224 cm) Overall height 104˝ (264 cm) at stakedowns with rack level Drilling Fluid System Hydraulic Pressure Settings Pump flow 45 gpm (170 L/min) System pressure 5600 psi (386 bar) Remote Lockout Frequency 2.4 GHz D60x90 Navigator HDD Maintenance Specifications 80-3... - Page 82 This page intentionally left blank.
- Page 83 Gearbox Guides - Replace, 60-10 Drilling Fluid Pump Crankcase Oil - Change, 45-4 Gearbox Slide - Grease, 25-2 Drilling Fluid Pump Crankcase Oil Level - Check, 25-3 Grease Chart, 15-1 Drilling Fluid System - Check, 30-7 Greasing, 20-10 D60x90 Navigator HDD Index...
- Page 84 Maintenance - 3000 Service Hours, 50-1 Maintenance - 4500 Hours, 55-1 Safety Messages, 10-1 Maintenance - 50 Service Hours or Weekly, 25-1 Safety Signs Maintenance, 30-2 Maintenance - 500 Service Hours or Yearly, 40-1 Safety Symbol Explanation, 10-1 Index D60x90 Navigator HDD...
- Page 85 Track Tension - Increase, 60-9 Troubleshooting, 70-1 Vise Die Grips - Replace, 60-8 Vise Dies - Inspect/Clean, 20-10 Vises - Grease, 20-11 Water Swivel - Check, 20-10 Welding Alert - Electronic Components, 11-1 Welding Precautions, 11-1 D60x90 Navigator HDD Index...
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- Page 87 Accumulator safety, backup alarm, engine cooling m1_02 04/12 Sections 20, 30, 60 compartment cleanout m1_03 10/12 Sections 20, 25, 30, 45, 55 Updates. Updated software, updated safety messages, updated m1_04 08/15 Sections 10, 20, 35, 50, 55, 80 coolant D60x90 Navigator HDD Maintenance Revision History...
- Page 88 For more information, please visit the California Air Resources Board website at http://www.arb.ca.gov/msprog/ordiesel/ordiesel.htm. Copyright 2011, 2012, 2015. All rights reserved. Vermeer Corporation 1210 Vermeer Road East, P.O. Box 200 Pella, Iowa 50219-0200...
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