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This manual explains the proper operation of your machine. Study and understand these instructions thoroughly before operating or maintaining the machine. Failure to do so could result in personal injury or equipment damage. Consult your Vermeer dealer if you do not understand the instructions in this manual, or need additional information.
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Orientation: Right and left sides of the machine are determined by facing the power vises while seated at the controls. RADEMARKS VERMEER, VERMEER Logo, NAVIGATOR, and ARMOR are trademarks of Vermeer Manufacturing Company. JOHN DEERE is a trademark of Deere and Company.
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Vermeer’s option without charge by any authorized independent Vermeer dealer. The warranty repair or replacement must be made by a Vermeer independent authorized dealer at the dealer’s location. Vermeer will pay for replacement parts and such authorized dealer’s labor in accordance with Vermeer’s labor reimbursement policy. Vermeer reserves the right to supply remanufactured replacement parts as it deems appropriate.
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(7) Transportation costs, if any, of transporting to the Vermeer dealer. Freight costs, if any, of transporting replacement parts to the Vermeer dealer. (8) The travel time of the Vermeer dealer’s service personnel to make a repair on the retail purchaser’s site or other location (9) In no event shall Vermeer’s liability exceed the purchase price of the product, (10) Vermeer shall not be liable to any person under any circumstances for any incidental or consequential damages (including but not limited to, loss of profits, out of service time) occurring for any reason at any time.
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(12) Depreciation damage caused by normal wear, lack of reasonable and proper maintenance, failure to follow operating instructions, misuse, lack of proper protection during storage. (13) Accessory systems and electronics not of Vermeer’s manufacture are warranted only to the extent of such manufacturer’s respective Limited Warranty if any.
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NO DEALER WARRANTY. The selling dealer makes no warranty of its own and the dealer has no authority to make any representation or promise on behalf of Vermeer or to modify the terms or limitations of this warranty in any way.
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Equipment Limited Warranty (the “Standard Limited Warranty”) for the Covered Components of the Specified Models of New Vermeer Industrial Equipment for the Lifetime of the Equipment provided that such Equipment is operated and maintained in accordance with the directions and instructions set forth in the Operator's and Maintenance Manuals. All conditions, exclusions and limitations of the Standard Limited Warranty apply.
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Receiving and Delivery Report EALER Check or perform the following: ___ Check for shipping damage or shortage. ___ Check that work area cones are supplied with the machine. ___ Check that certificates for electrically insulated gloves (1 pair) and boots (2 pairs) are supplied with the machine.
ELIVERY Check and perform with the customer: ___ Review contents of the HDD Resource Library • Review the DVD on Horizontal Directional Drilling ___ Review all sections of the Operator’s Manual. ___ Grease or oil all lubrication points. Review and demonstrate with the customer the various aspects of Navigator HDD: ___ overall explanation of how the machine works ___ directional drilling safety ___ preparing the Navigator HDD for operation...
EALER WNER NFORMATION dealer owner address address city city state / province state / province zip / postal code zip / postal code country country phone number phone number email address email address iv Receiving and Delivery Report D60x90 Navigator HDD...
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ACHINE DENTIFICATION UMBER ECORD Model Number Serial Number ACHINE DENTIFICATION ECAL This decal provides identification of the model and 17-digit identification number. The barcode contains the machine’s VIN number and can be scanned with any barcode reading device. D60x90 Navigator HDD Receiving and Delivery Report v...
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NGINE DENTIFICATION UMBER ECORD On top of engine Engine Model Number Engine Serial Number NGINE ONTROL DENTIFICATION UMBER ECORD Model Number Serial Number vi Receiving and Delivery Report D60x90 Navigator HDD...
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RILLING LUID DENTIFICATION UMBER ECORD Model Number Serial Number D60x90 Navigator HDD Receiving and Delivery Report vii...
Section 10: Safety Messages General safety messages appear in this Safety Messages section. Specific safety messages are located in appropriate sections of the manual where a potential hazard may occur if the instructions or procedures are not followed. A signal word “DANGER”, “WARNING”, or “CAUTION” is used with the safety alert symbol. Safety signs with signal word “DANGER”, “WARNING”, or “CAUTION”...
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WARNING: Check machine before operating. Machine must be in good operating condition and all safety equipment installed and functioning properly. WARNING: Wear personal protective equipment. Dress properly. Refer to “Personal Protection,” page 40-5. WARNING: Keep spectators away. WARNING: Engine exhaust can asphyxiate. Operate only outdoors. WARNING: Use before servicing, cleaning, repairing or transporting Shutdown Procedure...
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WARNING: Pressurized fluid can penetrate body tissue and result in serious injury or death. Leaks can be invisible. Keep away from any suspected leaks. Relieve pressure in the hydraulic system before searching for leaks, disconnecting hoses, or performing any other work on the system.
WARNING: When HEST (High Exhaust System Temperature) Light is displayed, the exhaust gas temperature could exceed 1100°F (600°C) during regeneration. High temperature may result in fire, burn, or explosion hazards, which may result in personal injury or death. Do not expose flammable material or explosive atmospheres to exhaust gas or to exhaust system components during regeneration.
Section 11: Welding Precautions ELDING LERT LECTRONIC OMPONENTS NOTICE: Electronic modules and controllers will be damaged from stray voltages and currents generated during welding if not unplugged before welding. To prevent extensive and costly damage to the electrical components: Turn Battery Disconnect Switch (1) to DISCONNECT. Step 1: NOTICE: Disconnecting the battery ground with the battery disconnect switch will not prevent damage to the electronic...
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Under the seat, unplug three connectors, to the cab controller (5), the Step 4: Remote Lockout Controller (RLC) (6) and the DCIM module (7). In cab machine, access through foot panel in front of operator seat; in non- cab machine, tip seat forward and lift panel. Unplug carriage control unit (CCU) (8), rack output controller (ROM) (9), and vise controller (VOM) (10).
Section 15: Intended Use The Vermeer D60x90 Navigator Horizontal Directional Drill is designed solely to create horizontal bores through the earth. Utilities are typically installed in these underground bores during pullback. Always use the machine in accordance with the instructions contained in this Operator’s Manual, safety signs on the machine, and other material provided by Vermeer Corporation.
(S/N 138 -) ETHERED ECONDARY EMOTE ONTROL Stop Button Press to stop machine. Rotate to pull button out and turn to ON. Signal Strength Status Off/On Left Track Forward Left Track Reverse Rack Tilt Right Track Forward Right Track Reverse Rack Level The tethered remote works only when an operator is not in the seat.
Strike Alert Controls Strike Alert Test Switch Push top ... .to test voltage and current sensing circuits. Alarm on drill unit must sound. NOTICE: If the alarm sounds when the key is pressed, it means the system is working correctly.
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Green Indicator Light ON ......Strike Alert system test passed FLASHING ....... . . sensor failure, ground stake not in ground or ground stake wiring problem OFF .
Strike Alert - Indicators and Controls INDICATOR INDICATION SIGNIFICANCE Electrical strike occurred or Test Key pressed Two-Tone Horn Silent No voltage detected above threshold Test in progress, light burned out, or wiring harness problem Flashing Voltage stake is not in the ground Double Flashing Green Light Current sensor failed...
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Strike Alert Horn When alarm sounds, the drill may have contacted an electrical line. Alarm and machine horn will sound while the Test Key is pushed. Cab Machine Non-Cab Machine 20-12 Controls D60x90 Navigator HDD...
Remote Lockout Controls EMOTE RANSMITTER ONTROLS In order for the remote transmitter to function, machine ignition key must be ON. (1) Power Button (black) Press and hold until yellow light flashes ....... . ON Then green light illuminates solid.
Indicator Lights Flashing or steady lights indicate various operating conditions (1) LOCKOUT Mode Light Red steady ....drill rotation, thrust/pullback, and fluid locked out (2) RUN Mode Light Green steady .
EMOTE OCKOUT ACHINE ONTROLS Indicator Lights on Control Panel Flashing or steady lights indicate various operating conditions. RUN Mode Light Green steady ....drill control returned to operator Green flashing .
Indicator Lights on Display Screen Flashing or steady light (4) indicates various operating conditions. Refer to next page. RUN Mode Light Green steady....drill control returned to operator Green flashing .
Remote Lockout Indicators Transmitter Indicators Indication Function/Status Green RUN Light Steady RUN mode. Machine not locked out. Flashing Lockout requested; waiting for confirmation. Red LOCKOUT Light Steady LOCKOUT mode. Machine is locked out. Yellow Light Flashing No radio communication between transmitter and machine. Double flashing Remote is in Registration mode.
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Alarm Cancel Key Press to cancel continuously sounding alarm (5) when radio communication is not established. If alarm does not stop sounding, assume a strike has occurred. Alarm Non-Cab Machine Cab Machine Alarm sounds with a series of beeps or continuous tone to indicate various operating and Remote Lockout system conditions.
EMOTE OCKOUT ATTERY HARGER Non-Cab Machine Tip seat (1) forward, then lift panel (2) to access. Insert battery into charger (3). Plug battery charger cord into one of the 12-volt 150-watt electrical accessory outlets (4) on operator console. Amber light on battery flashes when battery is fully charged.
Engine Controls NGINE PERATION ONTROLS Keyswitch Vertical position ....... . engine stop 1st position clockwise .
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Start Button - Cab Machine For use only when keyswitch is not accessible. Press to start engine. Keyswitch inside cab must be turned to ON position. Buttons (2) and (3) are located inside storage box on outside front of cab. Engine Stop Button - Cab Machine Press to shut off engine.
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Hydraulic Enable Key After starting, press key to enable the hydraulics for the rod loader, power vise circuits, and accessory circuits. WARNING: Pressing Hydraulic Enable Key will result in vise movement if the vise control switch positions were changed while the engine was off. Crushing injury may result.
Transport Controls RANSPORT EMOTE ONTROL Remote Control is disabled if operator is seated at controls. Remote Power Key Press for 3 seconds ..to turn Remote Control ON and OFF “Remote On” message appears on display screen. Release key;...
Contrast Press and hold (3), briefly press (1) ..increase Press and hold (4), briefly press (1) ..decrease Backlight Press and hold (2), then briefly press (1) ..on Press and hold (5), then briefly press (1) .
Remote Registration Turn on keyswitch. Engine need not be running. Step 1: Wait 5 seconds, then remove 2-pin Deutsch “Registration/Country” jumper Step 2: (7) from wire harness. Wait 3 seconds, then install jumper. Step 3: In 3 more seconds, light B (8) on the base controller double flashes red. Base controller is in registration mode.
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Non-Cab Machine Remote Control Transmitter Storage Bracket Remote Control Battery Charger Plug connecting cord into transmitter and charger. Cab Machine 12-volt 150-watt electrical accessory outlets Plug connecting cord into transmitter and charger. Remote Control Transmitter Storage Bracket Remote Control Transmitter Transport Container - on front of cab Computer Plug-In...
Remote Control Operating Range The following operating ranges assume the remote control system, including transmitter, batteries, and receiver, are in correct operating condition. Normal Range: within 100 ft (30 m) Maximum Recommended Range: up to 300 ft (91 m) • Check range before operating machine.
RANSPORT ONTROLS Left Track Joystick Push....... . left track FORWARD Pull .
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Ground Drive Calibrate Key Press and hold until “Enabled Trim On” appears on display. If machine tracks to the left, press right trim switch while tracking until tracking is correct. If machine is tracking to the right, press left trim switch until tracking is correct.
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Drill/Transport Mode Indicator ......Mode automatically changes to Drill when operator is in seat. Track Mode Indicator Light Comes on when operator is out of the seat and the remote is ON.
Transport with Tethered Remote (S/N 138 -) Left Track Forward Left Track Reverse Right Track Forward Right Track Reverse 20-34 Controls D60x90 Navigator HDD...
Drilling Controls RILLING ONTROLS OTATION Drill Rotation Joystick (self-centering) Push ......rotate rod counterclockwise Use for uncoupling threaded drill rod.
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3-Speed Rotation Gearbox Key ......Controls drill rod rotation speed. Press to toggle through high, medium and low speeds. Rotation gearbox changes to LOW when front vise is on.
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Rotation Brake Key Default ........off/disengaged Press once .
RILL ONTROLS AutoDrill Set Button After pressing key (2) to select mode: AUTO Press and release ......activate AutoDrill Move either Rotation or Thrust/Pullback Joystick to pause AutoDrill mode.
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AutoDrill Rotation Pressure Increase Key In SPEED mode ......increases speed In ROTATION mode ..... . .increases pressure In DISABLE mode.
OADER ONTROLS Right Rod Transfer Arms Retract Button (right joystick) Press trigger up ......... . .
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Rod Lift Button Press and hold ......lift rod to rod box Refer to “Rod Handling Components,” page 20-48.
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Anti-Crash Advisory Graphic turns orange to indicate carriage will not move because rod loader arms are extended. Rod Transfer Arm Barrier The barriers automatically move out (10) with the first movement of the rod loaders arms. Fold barriers back in manually before transporting.
Rod Handling Components Rod Lifter Rod Transfer Arm Rod Gripper Gripper is always closed unless trigger is activated. Top Rod Box Pin - keeps rod from being pushed out of box Center Rod Box Pin - keeps rod in removable rod box Bottom Rod Box Pin - keeps rod in fixed rod box Removable Rod Box Fixed Rod Box...
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Storage Position for Rod Box Pins Storage Position for Pins for Fixed Rod Box - keeps rods in fixed rod box (10) Install lock bar (11) on fixed rod box as needed. D60x90 Navigator HDD Controls 20-49...
REASER The greaser (1) lubricates drill rod threads. Press Grease Button (2) on left joystick to release grease. To adjust quantity of grease applied to threads, remove plug (3) at top of tube with Allen wrench, and rotate threaded screw inside in to decrease grease amount, or out to increase grease amount.
RILLING LUID ONTROLS Fluid System ON/OFF Switch Push up ..... . .fluid system ON (variable flow) Pull down ....... . fluid system OFF Fluid Full Flow Button Press and hold .
Drill Station Controls PERATOR RESENCE ONTROLS Operator Presence Switch The machine is equipped with an Operator Presence system in the seat. The operator must be sitting in the seat for drill rotation and drill thrust to function. Seat Pivot Latch (Non-Cab Machine only) Lift rear lever or push front lever down to release seat pivot lock.
Non-Cab Machine Remote Control Cab Machine NGINE OVER ATCHES Locking Push-Button Latch Releases T-Handles Push buttons (1) to open door. Turn handles (2) to open doors. To release latches (3) and close doors, pull bar (4) up. 20-58 Controls D60x90 Navigator HDD...
Radiator Grille Cover Remove three bolts (1) to swing cover up and open. Press yellow lock on prop bar (2) to close cover. D60x90 Navigator HDD Controls 20-59...
ONTROLS Door Latch Window Emergency Egress Hammer Cab Door Latch Cab door is held open by pressing metal loop (3) into latch (4). Pull latch release (5) to allow cab door to swing closed. D60x90 Navigator HDD Controls 20-61...
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Windshield Wiper Switch Top ..........high Middle.
CCESS Fuel Tank Handle Air Cleaner Access Door Radiator Access Door Use stepladder to access two doors on top of hood. D60x90 Navigator HDD Controls 20-63...
PERATOR TATION To install Operator Station Step: Remove retainer pin (1). Slide step from storage bin (2). Install step (3) in slots on operator platform. Install operator station step prior to stepping onto operator platform. To store Operator Station Step: Lift step (3) from slots on operator platform.
Section 21: Console Display This electronic system is designed to display various machine operating parameters. The system incorporates gauges and diagnostic indicators with an LCD (Liquid Crystal Display) of readings from which the operator may choose. Eight arrow buttons on either side of the display correspond to different functions on different screens.
RILL CREEN This is the default screen at startup. Remote Lockout Status Green: Unlocked Yellow: No communication Red: Locked Strike Alert Status Green: Test passed, system ready Yellow: Stake not in ground, current sensor failure, or stake wiring problem Red: Strike has occurred. Rear Wireline Lockout page 55-11 Red: locked...
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Rotation Gauge Dial shows pressure in PSI, BAR or MPA or torque in FT-LB or NM. Green arc indicates current torque. Icon above and to the left of dial (A) shows High, Medium or Low Speed. Red arc shows adjustable rotation pressure or torque limit.
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Carriage Position Indicator (10) Anti-Crash Indicator (11) Graphic is in orange when anti-crash warning is in effect. Drilling Fluid Flow (12) Yellow triangle shows current set point. Drilling Fluid Pressure (13) Yellow triangle shows current set point. Hydraulic Fluid System Temperature (14) Fuel Gauge (15)
AutoDrill Screens Adjustment instructions are in the section. Refer to Overview “AutoDrill,” page 30-35. Symbol (A) turns green when mode is active, and turns black when AutoDrill is OFF. Abbreviation for mode appears above symbol. Red arcs (B) indicate adjustable maximum settings. AutoDrill Off AutoDrill cannot be SET or RESUMED.
NGINE CREEN Engine Oil Pressure Engine RPM Battery Voltage Press to access Drill Screen Engine Hours Coolant Temperature Normal operating range is from 170– 200°F (77–93°C). Fuel Level (when rack is level) Fuel Level Indicator Green: OK Yellow: Low, less than 20 percent Red: Empty, less than 10 percent Percent of Potential Engine Power Being Used...
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Soot Percentage Indicator Request Forced DPF Regeneration Key Green for 5 seconds ....regeneration requested Gray ......cleaning not requested If filter does not need to be cleaned, pressing this key will not start cleaning process.
Forced Regeneration The DPF is self-cleaning and generally requires no operator action. Automatic regeneration is the standard mode. Regeneration should be disabled only if high exhaust temperatures pose a fire hazard, such as in confined spaces. However, if the Diesel Particulate Filter Light (1) is yellow, a forced regeneration may be required.
TEER Auto steering automates certain drill head motions. The operator sets and adjusts rotation duration and rotation direction. The bit rocks back and forth through an arc while maintaining a preset thrust pressure. Press Auto Steer Key (A) and hold for 3 seconds to access Auto Steer screens. Press key again to cycle through Auto Steer modes.
RILL ETUP Drilling Fluid This is the first screen displayed when Drill Setup Key is pressed. Icon (1) and top line (2) are highlighted. Press (3) or (4) to select parameter, which is then highlighted. Press (5) or 6) to increase or decrease a value. Parameters are: •...
Auto Stop This is the next drill setup screen. Icon (1) and top line (2) are highlighted. Press (3) or (4) to select parameter, which is then highlighted. Press (5) or (6) to increase or decrease a value. Parameters are: •...
Drilling Pressure This is the next drill setup screen. Icon (1) and top line (2) are highlighted. Press (3) or (4) to select parameter, which is then highlighted. Press (5) or (6) to increase or decrease a value. Parameters are: •...
Units Press (1) or (2) to select parameter, which is then highlighted. Press (3) or (4) to change units. All other parameters can be shown in metric or English units. • Rotation: torque or pressure • Thrust: pressure or force •...
ALIBRATION CREENS Select carriage (1) and follow instructions on screen (2) to position carriage at front stop. Step 1: Press key (3) to re-zero carriage. Step 2: Select rod loader (4) and follow instructions on screen (5) to position rod loader at first row. Step 3: Press key (6) to re-zero rod arms.
When the fault has been resolved, the message box border turns green, and the Hide Key changes to Recall to display messages again. For active faults or stop alerts, consult your Vermeer dealer. D60x90 Navigator HDD Console Display 21-17...
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Abbreviations and Acronyms in Fault Messages Cab Controller Cab Display Unit Power Distribution Module Pump Control Unit Pump Output Module Crane Controller Rack Control Unit Vise Output Module Carriage Control Unit Multi-Function Display Mud Pump Controller Reclaimer Control Unit Reclaimer Output Module Engine Control Unit (on engines) Left Joystick Right Joystick...
CREEN RIGHTNESS ETTINGS Press (1) or (2) to increase or decrease value. OFTWARE NFORMATION CREEN Displays part numbers and version numbers for software. D60x90 Navigator HDD Console Display 21-19...
Section 25: DigiTrak Locating Program The DigiTrak Locating Program accepts telemetry signals from several systems. Refer to page 25-3. This section provides information on • how to set up the program to receive signals from your receiver • how to read the display screens. This program does not explain how to operate the locating systems;...
AVIGATION CREEN This is the first screen in Target Steering mode when not using the SE locator program. Refer to your locator operator’s manual for details. Pitch Press to switch between angle and grade views. Sonde Temperature Press to switch between English and metric Drilling Fluid Pressure at drill head Press to switch between psi and bar...
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Locator Setup Screen Choose country. Options are: United States • United Kingdom • Australia • Switzerland • China • Netherlands • Choose DCI channel: 1–4. Choose type of device being communicated with: Eclipse A • Eclipse B • • • •...
Units Setup Screen Standard - choose English (U.S.) or metric Grade - percent/angle Radius - choose degrees or grade Locating Screens Image displayed when a locate point is taken with a DCI locator system Image displayed when a locate line is taken with a DCI locator system.
Version Screen To access: Pressing Menu Key (1). Step 1: Press upper left key (2), which displays Locator Step 2: Setup Screen. Press key (2) again, which displays Version Step 3: Screen. D60x90 Navigator Directional Drill DigiTrak Locating Program 25-5...
Section 30: Overview Remote Lockout Overview NOTICE: The Remote Lockout system is not intended to replace good spoken radio communication. Radio communication is essential to the Remote Lockout system process. Refer to “Radio Communication Requirements,” page 40-3. EMOTE OCKOUT YSTEM NTENDED The Remote Lockout system is a communication and control tool that allows a worker along bore path or at exit site to directly lock out:...
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NOTICE: Do not rely on the Remote Lockout system as an emergency stop. Even on successful remote lockout attempts, it is very unlikely that you could disable thrust and rotation quickly enough to prevent death or serious injury. Use the Remote Lockout system to lock out the machine before: •...
EMOTE OCKOUT YSTEM OMPONENT DENTIFICATION Refer to “Remote Lockout Controls,” page 20-13. EMOTE RANSMITTER The remote transmitter (1) clips onto the user’s belt and has a range of 3300 ft (1 km). Range can decrease in some weather and environmental conditions, and in urban areas. The remote transmitter user can select either RUN or LOCKOUT mode, indicated by lights and buzzer.
Warning Alarm If machine is not locked out, and if radio communication is not established within 10 seconds of entering Drill mode, a steady warning alarm sounds at the machine. If machine is locked out, the audible lockout horn (3) sounds and lockout symbol (4) is red.
Run Button The drill unit ignition key must be ON before the Remote Lockout system is turned on. If not, a loss of radio signal will be indicated at the remote transmitter. Refer to “Loss of Remote Transmitter Signal,” page 30-13. When transmitter is ON: Press green Run Button (3) and hold for 2 seconds to transfer control of drilling functions to the machine operator.
If the remote transmitter is damaged and cannot be turned on, press Alarm Cancel Key (1). The yellow light will continue to flash, a reminder that the Remote Lockout is not functioning or communicating. Contact your Vermeer dealer for repair of the lockout system. Refer to “Troubleshooting” section in the for more information.
YDRAULIC OCKOUT OR NGINE HUTDOWN PTION The Remote Lockout system is equipped with an option to operate as either a Hydraulic Lockout (default) or an Engine Shutdown system. To change the system to engine shutdown: Move ignition key to OFF position. Step 1: Open right side access panel located beneath operator seat.
To change system back to hydraulic lockout: Move ignition key to OFF position. Step 1: Open rear access panel located beneath operator seat. Step 2: Remove jumper plug (1) from engine shutdown connector (3) (P131 black Step 3: and white wires), and attach to hydraulic connector (2) (P130 orange and white wires).
Test lockout of thrust and rotation by moving Thrust and Rotation Levers out of NEUTRAL. Thrust Step 6: and Rotation must not function. If Thrust or Rotation moves, contact your Vermeer dealer. After successful Lockout test, press and hold the green button (3) for 2 seconds to return to Drill mode.
Step 5: Machine is now in Lockout mode. Engine must shut down. If engine does not shut down, or if the engine can be restarted with Remote Lockout still in lockout mode, contact your Vermeer dealer immediately. After successful Lockout test, press and hold the green button (3) for 2 seconds to return to Drill mode.
EMOTE OCKOUT RANSMITTER EGISTRATION If you replace the Remote Lockout system base or transmitter, register the two components. Turn Remote ON. Step 1: Push and hold black Power and red Lock buttons (1) simultaneously for 2 seconds Step 2: until yellow “No Communications” light (2) begins to double flash. Remote is in the Registration mode.
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In about 3 seconds Light B on the base controller (4) begins to double flash red. Base controller is in Registration mode. Yellow “No communications” lights on the remote (2) and machine (5) will flash Wait for registration results. Within 10 to Step 7: 30 seconds, the yellow “No communications”...
OSS OF EMOTE RANSMITTER IGNAL Loss of signal indicates that the remote transmitter and machine are not communicating with each other. Reasons for a loss of signal: • Remote transmitter is too far away from the machine. Range is up to 3300 ft (1 km). •...
ATTERY ONDITION Low Battery Low battery indication is only displayed on the remote transmitter. When approximately 10% of battery power is left, blue light (1) will flash. Discharged Battery If battery discharges and a loss of signal occurs in RUN mode, drilling will continue uninterrupted.
Amber flashes slowly when battery is present but not charging. • Light is green and solid if charger has power (no battery present). More chargers are available from your Vermeer dealer for charging the battery in another vehicle. EMOTE OCKOUT...
OCKOUT ROCEDURES Lockout Procedure - With Remote Lockout System DANGER: Rotating drill string can kill. Unexpected start-up possible. Lock out before working on drill string. Lock out the machine before entering an exit pit, changing tools, repairing drill rod, manually adding or removing drill rod, or performing any other work on the drill string or tools.
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Drill mode, not Transport mode (operator seated at controls) • transmitter is within range. If the problem remains, contact your Vermeer dealer. When machine is successfully locked out, complete whatever work is required to change tools or repair Step 6: and replace drill rod or tooling.
Resuming Operation after Remote Lockout Verify that drill rod and cutting tools are ready for operation. Step 1: Warn everyone who may be exposed to drill string or cutting tools that operation Step 2: will resume. Confirm that: Step 3: •...
Lockout Procedure - Without Remote Lockout System DANGER: Rotating drill string can kill. Unexpected start-up possible. Lock out before working on drill string. Lock out the machine before entering an exit pit, changing tools, repairing drill rod, manually adding or removing drill rod, or performing any other work on the drill string or tools.
Death or serious injury will result. Use only drill rods, drilling tools, and breakout device described in this manual or approved by Vermeer Corporation. • Before using a new drill rod, tap drill rod against a hard surface, such as a wood block, to dislodge scale and rust inside.
RILL SSEMBLIES Armor Drill Housing Assembly Attach housing (1) to drill string starter rod. Step 1: Follow instructions of transmitter for battery installation Step 2: and check function of transmitter. A variety of transmitters are available that fit inside the drill head cavity.
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Attach cover (5) with roll pin (6). Step 6: Install one socket head cap screw (7). Install O-rings (8), then bit (9) onto Step 7: housing. Insert solid cross pin (10) chamfer first. Hammer only on the rounded side of the pin. Install other socket head cap screw Step 8: (11).
Armor Multi-Tool Remove end cap (1) from handle of multi-tool and remove components. Screwdriver (2) - Used to scrape debris from holes in housing • and bit. • Hex Shaft (3) - Used to install and remove socket head cap screw that secures lid and bit cross pin.
Rotary Tooth Installation/Extraction - Gauntlet Bit Installation Align tooth shaft with mounting hole on bit. Place countersunk hole (6) over tooth. Hammer on back side of multi-tool, seating tooth fully. Extraction Using the 3/8˝ drive pin (5), push teeth out from the bit, fully exposing groove on tooth.
Reamer Carrier - Intended Use Vermeer reamer carriers are used to lift reamers weighing more than 50 lb (23 kg). The carrier allows you to install or remove reamers at the exit site while the machine is locked out. While holding the reamer with the carrier, you can turn the reamer by hand without rotating the drill string.
Reamer Carrier Styles Vermeer Part Number Weight Limit Vermeer Part Number Weight Limit 296255-490 1000 lb (450 kg) 296260-037 2400 lb (1100 kg) Reamer Carrier Components The reamer carrier has a sliding frame (1) for adjustment to fit different size reamers and drill tools.
Reamer Carrier - Install/Remove Using the reamer carrier requires two persons, one to attach and guide the carrier, and one to operate the lifting device. Use the correct reamer carrier connector for the reamer. Refer to previous page. To install the reamer carrier: Remove hairpin (1) and pin.
Turnbuckle - Adjust A turnbuckle (1) may be used for angular adjustment of reamer to drill string. Use appropriate- sized chain and turnbuckle for reamer and reamer carrier weight. WARNING: Do not lift a reamer that exceeds the weight limit of the carrier. WARNING: Falling load can injure you.
Reamer - Connect with Manually Threaded Joint and Collar Lock out drill. Step 1: Clean all components. Step 2: Lubricate threaded end of reamer Step 3: (1). Align reamer with drill string and Step 4: manually turn reamer by hand until reamer is completely threaded onto drill string.
PVC P ULLING PTION The PVC puller assembly is used to pull PVC pipe back through the bored hole. Three different sizes of PVC pipe can be pulled by using the respective size pulling kits for 2˝, 3˝, or 4˝ PVC pipe. Assemble pipe lengths (if more than one) with the PVC puller (1).
Rod Loader Setup WARNING: Falling load can crush. Never lift rod box over people. Do not stand or work under raised rod box. WARNING: Pinch points can result in serious crushing injuries. Keep hands and feet away from pinch points of rod loader. Keep red awareness bars lowered during rod loader operation.
Rod Box - Remove Move rod loader to first row. Step 1: Fully retract rod transfer arm under rod box. Step 2: If removing rod box with rods, raise rod lifter to push rods into rod box. Step 3: Install two center rod support plates (2) and linch pins (3), one at each end Step 4: of rod box, to hold rod in rod box.
Rod Box - Install Lower rod lifters and shut off engine. Step 1: Connect hoist chain to lift eye (1). Step 2: NOTICE: Lift rod box by top lift eye only. Ensure male threads are at front of rod box. Step 3: If fixed rod box pin (2) was installed, remove it and place in storage Step 4:...
Rod Box - Prepare Push and hold up rods with Step 1: rod lifter. Remove two retainer pins (1) Step 2: and two rod box pins (2). Store rod support pins in Step 3: their storage location (3). Rod can now be added or removed from the rod box.
Automatic Functions RILL AutoDrill acts as a cruise control by recording actual speeds and pressures when the AutoDrill Set Button (1) is pressed. This allows the operator to perform repetitive drilling functions automatically. AutoDrill - Set Press AutoDrill Resume/Mode Selection Key (2) to select the appropriate AutoDrill Step 1: mode.
AutoDrill - Pause/Resume To pause AutoDrill, move either joystick out of center for at least 1/2 second. To resume: Press and hold AutoDrill Resume Key (2) for 3 seconds. Step 1: When rotation starts, release Resume Key. Step 2: Thrust/Pullback starts in 2–3 seconds, and AutoDrill is active. If thrust or rotation has not been active for 5 minutes, AutoDrill mode cannot be resumed, but must be reset.
TEERING Auto steering automates certain drill head motions. The operator sets and adjusts rotation duration and rotation direction. Two options are available: In Carve steering, the bit rocks back and forth through an arc while maintaining a preset thrust pressure. In Carve mode, the Rotation Joystick functions only as a switch to turn rocking motion on and off.
Carve Steering Setup Use this procedure once at start-up. Rotate drill head to starting position, the center of the duration of Step 1: the sweep (1). Move both joysticks to NEUTRAL. Step 2: From Drill Screen, press Auto Steer Key (2) to access Steering Step 3: Setup Screen.
Zone Steering Setup Use this procedure once at start-up. Rotate drill head to starting steering position, the center of the Step 1: duration of the sweep (1). Move both joysticks to NEUTRAL. Step 2: From Drill Screen, press Auto Steer Key (2) to access Steering Step 3: Setup Screen.
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When desired pressure is reached, AutoDrill function can be used. After pressing the Step 8: Left AutoDrill button, these actions should occur: Joystick a. Rotation will sweep to right side set point (end of sweep). b. Carriage will pull back the set distance. c.
Rod Wrap As drilling distance increases and the drill string lengthens, the drill head rotates fewer degrees than the drive chuck. This is rod wrap. It varies with drilling conditions and drill pipe diameters. To compensate, increase angle with Increase/Decrease Keys (1). Failure to adjust may result in decreased productivity.
PERATING UIDELINES WARNING: Pinch points in vise can crush. Keep hands away. DANGER: Wrench on rotating drill string can strike you. Death or serious injury will result. Always use the power vise to make or break joints at the machine. •...
NTIFREEZE DD TO RILLING LUID YSTEM Store antifreeze in tank (1). It can be reused as necessary. Replace antifreeze when it is too diluted to protect system. Drain and flush drilling fluid hoses and water pump. Refer to “Flushing Step 1: Bentonite/Polymers from Drilling Fluid System,”...
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Select Wash Wand/Drill Switch (5) on control panel to WASH WAND Step 7: position. Start engine. Step 8: WARNING: High pressure water can penetrate skin. Serious injury possible. Fluid injected under the skin must be removed immediately by a surgeon familiar with this type of injury Keep nozzles away from body.
Section 40: Preparation Preparing Personnel PERATOR UALIFICATIONS WARNING: Read Operator's Manual and safety signs, and watch the operations and safety video, before operating machine. Allow only responsible, correctly instructed individuals to operate machine. Become familiar with the controls, operation, and use of the machine under the supervision of a trained and experienced operator.
RAINING Before operating the drill unit, the operator and crew should be trained in the operation of horizontal directional drills. Initial training should be conducted at a site free of underground utilities and should cover: • all sections of this manual •...
ADIO OMMUNICATION EQUIREMENTS The Remote Lockout system is not intended to replace good verbal radio communication. Radio communication is essential to the Remote Lockout system process. WARNING: Proper communication is essential to prevent unplanned start-up of the drill string and/or tool. Serious injury or death could result. Always follow communication requirements as explained below.
Radio Communication to Stop Drilling Operation When crew at the location of exposed drill rod or tool requests the operator to stop operation: The crew must communicate a stop command to the operator. Step 1: When stop command is received, the operator must immediately stop the machine. After machine has Step 2: stopped, the operator must return a message confirming that the message was received and understood.
ERSONAL ROTECTION WARNING: Wear personal protective equipment. To reduce the risk of being caught and entangled in moving components, wear close-fitting clothing and confine long hair. Do not wear jewelry, such as rings, wristwatches, necklaces, or bracelets. Working around the machine requires you to wear protective equipment. Always wear a hard hat, wraparound eye protection or goggles, and electrically insulated boots.
Sound and Vibration Levels The stated sound levels are representative for a given operating condition. Operating conditions may vary at each jobsite. The actual sound levels for your application and operating conditions may be different. Equivalent Continuous A-Weighted Sound Pressure at Operator’s Ear as specified by directive 2000/14/EC, ISO 3744, and ISO 11201 .
NDERGROUND TILITY ONTACT WARNING: Electricity or gas explosion can kill. Laser light in cut cable can result in eye damage. Locate utilities before drilling. Call 811 (U.S. only) or 1-888-258-0808 (U.S. or Canada) or local utility companies or national regulating authority. Before you start any digging project, do not forget to call the local One-Call system in your area and any utility company that does not subscribe to the One-Call system.
LECTRICAL HOCK ROTECTION DANGER: Electric shock can kill. If strike occurs, do not step off. DANGER: Contact with the drill rack, power supply, drilling fluid systems or operator station while standing on the ground could result in electrocution if an electrical strike occurs.
Electrocution Prevention Electrocution is possible. Serious injury or death may result if the drilling tool strikes an energized power line. Refer to the operating instructions, and take the following precautions to prevent electrocution: • Call your One-Call system, and any utility company that does not subscribe to the One-Call system, before the start of your drilling project.
The ASTM In-Service specifications call for an electrical retest of gloves at a test lab every 6 months. This test is to recertify the non-conductivity of the gloves. Contact your Vermeer dealer for the location of the test lab in your area or a listing of the test labs.
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Electrically Insulated Gloves - Inspect Visually inspect insulated gloves and leather protectors before each use. • Check for signs of physical damage or chemical deterioration such as swelling, softness, hardening, stickiness, ozone deterioration, or sun-checking from prolonged exposure to sunlight. •...
Electrically Insulated Boots If electrically insulated boots are not available locally, they can be obtained through Vermeer Corporation. A two-pair purchase voucher is supplied with the machine. Rubber electrically insulated boots, when in good condition and correctly used, also help protect the wearer from serious injury, death, and electrical burns.
Strike Alert System Functions The Strike Alert is only a warning device, not a protective device. The Strike Alert system detects voltage on the machine and/or current running through the drill string in the event of drill striking an underground power line. An alarm sounds alerting operator and other personnel of a potentially dangerous situation.
Preparing the Machine PERATOR RESENCE YSTEM The Operator Presence system prevents track drive function if the operator is seated at the controls. Thrust and rotation will not function if these controls are pushed when the operator is not in the seat. This system is intended for your safety and must be maintained in good functional condition.
• Drill mode is active, with the operator seated at controls. If a problem remains, contact your Vermeer dealer, and use the “Lockout Procedure - Without Remote Lockout System” until the Remote Lockout system is repaired. Refer to page 30-19.
Use information in this manual and your own good judgment to identify and prevent these hazards. Power Line Locator System A locator system to locate underground power lines is not included with the system but may be purchased from Vermeer dealerships. 40-16 Preparation D60x90 Navigator HDD...
Warning Cones Check that orange warning cones with warning safety signs are available for placement around drill unit work area. Four orange warning cones are provided. AWS AND EGULATIONS HECK Know and obey all federal, state, and local laws and regulations that apply to your work situation. LANNING THE WARNING: Electricity or gas explosion can kill.
If pressure is too high, open the appropriate bleeder valve to reduce the pre-charge pressure. Close valve by turning clockwise before starting engine. Step 3: NOTICE: Operation of accumulator without sufficient pre-charge can cause bladder failure. Recharging Pressure Contact your Vermeer service dealer for recharging. D60x90 Navigator HDD Operation 50-1...
TARTING THE NGINE Shut off drilling fluid pump. Step 1: Connect battery. Step 2: Put Rotation and Thrust/Pullback Joysticks in NEUTRAL. Step 3: Turn remote lockout transmitter on. Step 4: • The Remote Lockout system self-tests upon start-up, indicated by two short beeps. It then enters whatever mode it was in when the machine was shut down.
• Slow down engine if hydraulic pump makes a high-pitched noise because it does not get enough oil. For frequent starts below 10°F (-12°C), consult your Vermeer dealer. Cold Weather Start System The engine is equipped with an engine block heater. Plug connector (1) into electrical source.
Shutdown Procedure Shut off drilling fluid pump. Step 1: Reduce engine speed to idle. Step 2: Wait 2 minutes to shut off engine when shutting down after operating at full power. Step 3: Shut off engine and remove key. Step 4: For your safety and the safety of others, use shutdown procedure before working on the machine for any reason, including servicing, cleaning, unplugging, or inspecting.
Transporting the Machine RIVING THE ACHINE Survey area around machine for persons and obstacles before driving or moving machine. WARNING: Rollover possible. Be alert and use extreme caution when operating on hillsides, or near ditches, gullies, holes, or obstructions where rollover could occur. Serious injury or death can result if crushed under the machine.
Backup Warning Alarm WARNING: Before backing, clear area and warn others to stay away. Serious injury or death could result if a person is struck or run over by the machine. Have a spotter direct the operator while moving the machine. Whenever machine is in REVERSE, backup warning alarm will sound.
Safe Operating Slope Safe operating slope depends on many factors, including: • Machine weight distribution, including front loading or absence of load • Height of load • Even or rough ground conditions • Potential for ground giving way, causing unplanned forward, reverse, or sideways tilt •...
REPARING FOR RANSPORT Store cable and voltage stake (1) on storage bracket at back of rack. • • Install rod retainers in top of rod box to prevent drill rods from coming out of rod box during trailering. • Put front rod box latch in locked position (2) to secure rod box to machine. •...
Driving Machine with Wireless Remote Control Turn ignition key to ON. Step 1: Raise rack to level position. Step 2: Press Remote Power Button (1). Step 3: Push Left Track Joystick (2) and Right Track Joystick (3) forward to drive Step 4: machine forward.
Driving Machine with Tethered Secondary Remote Control This control overrides Wireless Remote Control. Turn ignition key to ON. Step 1: Plug pendant connector in at toolbox. Step 2: Turn power button (1) to ON. Step 3: Press forward and reverse buttons as needed. Step 4: When finished, turn power button to OFF.
RAILERING THE ACHINE Loading/Unloading Before transporting machine on a truck or trailer, read truck or trailer manual for safety precautions and information. Clear trailer bed and ramps free of debris that will interfere with the loading process. WARNING: Machine may slide down loading ramps or off trailer deck. Serious injury or death can result if struck or crushed by machine.
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SLOWLY drive machine Step 3: squarely onto trailer. Stop machine when tie-down Step 4: position is reached. The tie- down position distributes machine weight on the trailer as recommended by trailer manufacturer. Lower rear stabilizers and Step 5: drill rack frame. Follow Step 6: Shutdown Procedure,...
Disengage park brakes and bypass ground drive pump to allow hydraulic Step 2: fluid to circulate. Contact your Vermeer dealer for instructions. NOTICE: Towing device (chain, cable, or strap) must have a minimum working load of 150% of towing machine weight.
Setup Walk the bore path and look for signs of utility lines, potential causes of locator interference, and general assessment. These signs could indicate presence of utility lines: • Ditch lines or depressions where the ground has settled from previous excavation. •...
TRIKE LERT YSTEM Test the Strike Alert system before operating the drill unit. Do not operate drill unless the Strike Alert test confirms the system is operational. Ensure current sensing coil (1) and coil connectors Step 1: are not damaged. Unwind voltage stake cable.
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Press top of Test Key (5). The Step 4: Strike Alert alarm (6) must sound. Press bottom of test key to silence alarm. The Strike Alert system is not functioning correctly if there is a flashing green light (3) after releasing the test key, or if icon (4) on screen turns yellow.
Step 5: need to be moistened to improve conductivity of the earth. Retest the system. If the test fails again, contact your Vermeer dealer. Step 6: NOTICE: The Strike Alert system automatically runs a system check whenever the machine is powered up (ignition key turned from OFF to RUN).
OCATING QUIPMENT REPARE Fully charge locator batteries or install new batteries in the transmitter every day. Standard “C” batteries usually last up to 15 hours. Some locating systems require calibration before drilling. Failure to do so could result in inaccurate depth readings on the locator.
IPER NSTALL Use rod wiper (1) to clean drill rod when drilling. Install rod wiper into rod wiper holder (2). NTRANCE AND ITES REPARE WARNING: Do not work in trench with unstable sides which could cave in. Specific requirements for shoring or sloping trench walls are available from several sources, including federal and state O.S.H.A.
ARNING ONES Check that orange warning cones with warning safety signs are available for placement around drill unit work area. Four orange warning cones are provided. Set up orange cones around the machine with warning safety signs facing outward before starting operation. The safety sign warns unauthorized persons to stay away.
AFETY RECAUTIONS DANGER: Contact with the drill unit while standing on the ground could result in electrocution if an electrical strike occurs. Do not touch the drill unit or remote fluid mixing system while drilling or after an electrical strike occurs. See other portions of this manual regarding procedures and personal protection equipment to avoid electrocution.
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DANGER: Electric shock can kill. Workers standing on the ground must not touch machine when alarm sounds. NOTICE: If a strike occurs, do not allow anyone to approach machine. The machine and ground will be electrically charged. If seated on the machine: •...
After Utility Company Has Shut Off the Power Press Strike Alert Alarm Cancel Key to shut off alarm. Step 1: Press Strike Alert Test Key to test Strike Alert system. If alarm sounds while key is pressed and green Step 2: light remains ON steady when the key is released, the Strike Alert system is undamaged.
Before the Bore WARNING: Keep spectators away. WARNING: Do not work in trench with unstable sides which could cave in. Specific requirements for shoring or sloping trench walls are available from several sources including federal and state O.S.H.A. offices. Be sure to contact suitable authorities for these requirements before working in the trench.
If the drill is starting at a shallow angle or the ground is hard, dig a small hole so drill bit can start drilling perpendicular to the soil. If drilling fluid additives are used, refer to manufacturer’s recommendations for handling precautions. (DPF) S IESEL ARTICULATE...
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WARNING: The DPF Light indicates a need for a forced regeneration, due to engine or operator conditions being outside the range for automatic regeneration. Move machine to a safe location and press Request Forced DPF Regeneration Key. After regeneration, follow these guidelines to reduce soot buildup in the DPF: •...
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WARNING: When DPF Light is red, machine operation has continued after DPF Light was yellow. Engine derates further, and may shut down. If this results in premature failure of exhaust system components, an engine service technician will be required to perform a service regeneration.
RILL LUSH If the drill rod has not been used within the last 24 hours, or if there is debris inside the drill rod, slowly rotate rod and flush it with drilling fluid before connecting it to the drill head. Move Wash Wand/Drill Rod Selector Switch (1) to Step 1: DRILL RODS.
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Use Drilling Fluid Increase/Decrease Keys (4) to increase or decrease Step 5: drilling fluid flow. Monitor drilling fluid flow rate on display (5). Monitor drilling fluid pressure on gauge (6). Step 6: If the drill becomes plugged: Step 7: • either dig down to the drill head, •...
RILL UBRICATE Press Grease Button (1) on left joystick to release grease. Refer to section “Lubricants” in the for specifications. Specifications Maintenance Manual Lubricate male rod threads and shoulders. Apply lubricant to clean, dry threads. NOTICE: Keep electrically insulated gloves from coming in contact with lubricant. Petroleum-based products will chemically damage gloves.
During the Bore EGIN RILLING With bill at 6:00 position, thrust until drill rod just enters the ground. Step 1: Stop pushing Step 2: Rotate drill head until rod is centered in the rod guide rollers. Step 3: When centered, rotate and push remainder of drill rod into the ground. Step 4: •...
RILL DD TO RILL TRING (Step 1) Right Rows must be emptied sequentially, from first through last row, to prevent rods from being dumped out of the rod box. As each row is emptied, move the transfer arm to the next row. Press up and hold Rod Transfer Arm Retract Button (1) to Step 1: move rod transfer arm to the selected row for removing rod.
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Press down and hold Rod Transfer Arm Extend Button (4) Step 4: (Step 4) Right to move rod transfer arm to drill string. Release button (2) to close gripper. Step 5: Insert drive chuck (5) into rear rod end. Step 6: Left With minimum thrust and full rotation, begin to Step 7:...
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Release rod gripper: press and hold Rod Gripper Button (2) Step 9: (Step 9) and move rod transfer arm (6) back under rod box. Left With minimum thrust, full rotation, and with front vise Step 10: clamped on downhole rod, thread rear rod into downhole rod and tighten to 3700 psi (255 bar).
Drill Rod Row - Select Move to next row when row has been completely emptied. Extend rod transfer arm. Step 1: Raise rods with rod lifter. Step 2: Use Rod Row Select Left Key (1) to move rod transfer arms to next row. Step 3: Current row (2) is shown on screen.
AUGES ONITOR Monitor gauges to establish a baseline for rotation and thrust/pullback pressures. Try to keep rotation and thrust/pullback pressures as low as possible throughout the bore. Rotation Pressure (1)–Rotation pressure rises as the bore progresses, due to friction on the increasing length of the drill string. But if rotation pressure rises substantially, even when not trying to make forward progress, it could mean that soil is taking on water and swelling around the drill string.
BSTRUCTIONS NVESTIGATE Closely monitor the drilling rate and investigate any obstruction to determine if it might be hazardous. Check to ensure tool is not in contact with a gas line, water line, electrical line, or some other underground obstruction that can be damaged or result in personal injury. LUGGED RILL If a drill rod becomes plugged, use correct lockout procedures:...
Exiting the Bore It is critical to maintain good communication between the machine operator and locator operator. When the bore reaches the exit point, crew must ensure everyone is clear of the area. The operator should be ready to turn off drilling fluid pump as drill head exits the ground. When the drill head exits the ground, use correct lockout procedures to prevent inadvertent startup and rotation during the tooling change.
Remote Lockout Use Always use correct lockout procedures before changing tools. Refer to: • “Lockout Procedure - With Remote Lockout System,” page 30-16 • “Lockout Procedure - Without Remote Lockout System,” page 30-19 Communication Requirements WARNING: Proper communication is essential to prevent unplanned start-up of the drill string and/or tool.
Swivel Use The reamer must be equipped with a swivel to prevent trailed rod or product from turning while reaming. If reamer does not have a built-in swivel, install an external swivel. Refer to the Fundamentals of Horizontal “Pullback Tips,” for additional information on reamer selection and swivels. Directional Drilling User’s Guide, DANGER: Entanglement in rotating drill string can result in death or serious injury.
Pullback Tool - Install DANGER: Wrench on rotating drill string can strike you. Death or serious injury will result. Never install tooling that requires the use of pipe wrenches or tongs. Use communication procedures. Refer to “Radio Communication Requirements,” page 40-3. Install backreamer.
Secure with pin (2). Swivel must be aligned with the reamer before rotating the reamer. Vermeer double-eye swivels are designed for use with Vermeer reamers to limit the angle between the reamer and swivel. Vermeer swivels and reamers aligned within this limited angle will reduce the possibility of whipping and rotation of the trailed product.
ULLBACK TART NOTICE: Never rotate drill rod counterclockwise while pulling back or backreaming. Counterclockwise rotation will uncouple the drill string. WARNING: Backreamer may not follow the bore path exactly. Because of increase in bore size and change in bore path, the backreamer may make contact with underground hazards that were missed during drilling.
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Push Front Vise Switch (1) up to clamp onto downhole rod. Step 5: NOTICE: When front vise is clamped, carriage speed changes to HIGH. Push Rear Vise Switch (2) up to clamp onto rod to be removed. Step 6: Right Press Vise Rotation Button (3) to break joint.
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Reverse rotate just enough to break rear joint. Step 14: NOTICE: Do not fully unthread rear joint. Pull back rod far enough so front threads will clear vise Step 15: assembly, to next stop point. Fully unthread rod from drive chuck and move carriage Step 16: toward rear of rack.
Open rod gripper: press Rod Gripper Release Button (4). Step 19: Press and hold Rod Lift Button (8) to raise rod lifter (9) and lift rod into rod box. Step 20: Left Drill Rod Row - Select Move to next row when row has been completely filled. Extend rod transfer arm.
Breaking Rod Joints - Safety Considerations If a drill rod joint cannot be broken at the vise, repair the vise. • Never put a pipe wrench or tong on the drill string and use drilling machine torque to break the joint. •...
Swivel Use Refer to “Swivel Use,” page 50-40. NOTICE: Some swivels, such as a double-eye swivel, can be incorrectly aligned with the reamer. If the swivel is not straight in-line with the reamer, it might not swivel as intended. Instead it could turn like a crank, causing the product to turn and whip.
WARNING: Never attach a pipe wrench or tool and apply force from a machine such as a backhoe to tighten or break a connection. If the wrench slips off the bucket, the wrench could rotate or be thrown and strike you. Death or serious injury may result. Attach rod recycler adapter to the first drill rod and tighten snugly.
Pulling Back with Trailing Rod DANGER: Drill string and tooling can rapidly move sideways along the ground at the exit location if rotation is started when drill rod or tooling is on the ground, away from the exit hole. The larger the diameter of the reamer and the more drill string exposed the faster and farther the reamer and drill string can travel.
Push-Through Method of Adding Drill Rod for Pre-Reaming When the drill head exits the pilot bore, rotate drill head to 12:00 position. Step 1: Continue adding more drill rods at the machine and pushing rods through the bore hole. Step 2: DANGER: Entanglement in rotating drill string or cutters can kill.
Resuming Operation Remove breakout device and tools from the drill string. Step 1: Keep everyone away from entire length of the drill string. Step 2: Press Run Button on transmitter and hold for 2 seconds to enable drilling operation. Step 3: DANGER: Wrench on rotating drill string can strike you.
AUGES ONITOR URING ULLBACK Monitor gauges during drilling. Ideally, the pullback pressure will remain low while the reamer mixes drilling fluid with the soil to form a good slurry flow through the annular space. Rotation Pressure (1)–If rotation pressure is spiking, you may be pulling back too fast for the ground conditions.
After Each Bore Power Vises - Clean WARNING: High pressure water can penetrate skin. Serious injury possible. Keep nozzles away from body. Fluid injected under the skin must be removed immediately by a surgeon familiar with this type of injury. Flush power vise assemblies with clean water to remove accumulated polymers or dirt.
Drill Rods - Clean and Store • Clean and lubricate drill rod threads to prevent rusting. Refer to the section, “Lubricants,” in Specifications Maintenance Manual. • Protect drill rod from damage. • Store drill rods in the rod box on drill unit. •...
Connect wash wand to drilling fluid pump quick coupler (1). Step 4: Move Wash Wand/Drill Rod Fluid Selector Switch (2) on operator console Step 5: to wash wand position. Turn on the water system and flush water through wash wand until water Step 6: is clean and clear.
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Before loading onto transport vehicle, wash drill unit with clean water to remove accumulated polymers and dirt. WARNING: High pressure water can penetrate skin. Serious injury possible. Fluid injected under the skin must be removed immediately by a surgeon familiar with this type of injury.
Section 55: Supplemental Operations Jump-Starting ATTERY XPLOSION REVENT WARNING: Battery fumes are flammable and can explode. Keep all burning materials away from battery. Battery explosion can blind. Acid can blind and burn. Tools and cable clamps can make sparks. Do not smoke. Shield eyes and face. Read instructions. Do not jump-start or charge a battery that is frozen or low on electrolyte.
ATTERY URNS REVENT Battery contains sulfuric acid which can cause severe burns. Prevent contact with eyes, skin, and clothing. In case of acid contact: External: Flush with plenty of water. If eyes have been exposed, flush with water for 15 minutes and get prompt medical aid.
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Turn ignition switch OFF. Step 1: Turn Battery Ground Disconnect Switch (A) counterclockwise to Step 2: disconnect battery ground. Connect jumper cables in this order: Step 3: a. Red to discharged battery POSITIVE (+) terminal (1). b. Red to boost battery POSITIVE (+) terminal (2). c.
PBD7500 Portable Breakout Device NTENDED The Vermeer PBD7500 Portable Breakout Device is a compact breakout system, manually activated, which provides a convenient method to loosen or tighten a threaded connection. Its intended use is with drill rod with an outside diameter of 1.88–3.31˝ (4.8–8.4 cm) at 7500 ft-lb (10170 Nm).
REAKOUT EVICE PERATION WARNING: Improper use can cause device to fail. Read Operator’s Manual. Use device properly. Position tongs (1) on drill rod, Step 1: one on each side of joint, in makeup or breakout position. Refer to “Configurations,” page 55-8.
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Hand-tighten adjustment Step 2: clamp jaw nuts (4). Use a 1-5/ 16˝ wrench to snug nuts, but do not tighten. Lengths of threaded portion beyond nuts (5) should be approximately equal. Install threaded T-bar (2) and Step 3: pins (3). You may need to adjust tongs.
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NOTICE: Overtorquing will cause shear pins (8) inside tong arms to fail. Replace only with Vermeer pins, P/N 296406760. Thread Makeup Torque Distance Description FST #200 1000 ft-lb/1356 Nm 1/8˝/3.2 mm FST #250 1333 ft-lb/1807 Nm 3/16˝/4.8 mm FST #400 1733 ft-lb/2350 Nm 1/4˝/6.4 mm...
Inspect threaded rod on T-bar for wear or damage to threads. Replace parts immediately if worn or damaged. Contact your Vermeer dealer. Mud Motors Mud motors are long, cylindrical, lobed motors which use fluid pressure to turn the drill bit. Mud motors therefore require high drilling fluid flow rates to operate consistently and without cavitation.
Replacing Broken Drill Rod Underground Retract drill string back to the drill unit until broken rod exits the ground. Keep track of the length of Step 1: drill rod retracted so you can determine the location of the underground break. Use power vises to break the joint and remove broken rod.
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Remove football/balloon. Step 6: DANGER: Wrench on rotating drill string can strike you. Death or serious injury will result. Ensure all tools are removed from the drill string before rotation is started. Tell everyone to move away from the exposed drill string. Use machine to push drill rod forward until Step 7: male threads have engaged the downhole rod.
Drilling with Front Load Wireline Locator System NITIAL RILL ONNECTION WARNING: Unexpected travel or rotation can crush or entangle. Serious injury or death can result. Disable thrust and rotation before making wireline connections. Test Local Lockout Buttons (1) at front and back of rack before the start of every bore.
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Clamp drill head in front vise. Rotate drive chuck until line compression Step 1: fitting (2) points towards the rear wireline connection station. With carriage fully back, use wireline hook to grab sonde wire from rear of Step 2: drill head. Move first drill rod into position just short of being in-line with the drive Step 3: chuck.
Attach alligator clip (4) on wire connected to the bronze collector ring (5) to Step 14: the stripped wire at the compression fitting on the drive chuck. Re-engage thrust and rotation by pulling out Local Lockout Button. Step 15: Drill rod fully into the ground. Step 16: DDING RILL...
Disable thrust and rotation with Local Lockout Button. Step 16: Pull remaining slack out of wireline and tighten the compression fitting. Cut and strip end of wire, and Step 17: attach alligator clip. Re-engage thrust and rotation by pulling out Local Lockout Button. Step 18: Drill rod fully into the ground.
Shutdown Procedure, 50-4. Visually inspect machine daily before starting the machine. Make no modifications to your equipment unless specifically recommended by Vermeer Corporation. AFETY IGNS AINTENANCE Safety signs located on your machine contain important and useful information that will help you operate your equipment safely.
AINTENANCE ANUAL Maintenance Intervals are included for reference only. Before performing any maintenance, refer to the for safety guidelines and correct procedures. Maintenance Manual OURMETER HECK FOR AINTENANCE NTERVAL The hourmeter on the machine is used to determine maintenance intervals for the machine. The hourmeter indicates the total number of hours the engine has been in operation.
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NTERVALS = Initial maintenance on new machine. Regular maintenance interval may be different. Initial = Regular maintenance interval. For Vermeer maintenance replacement part numbers, refer to the or call your Vermeer dealer. Parts Manual Maintenance Interval - Service Hours 10 or...
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Maintenance Interval - Service Hours 10 or 50 or Service Daily Weekly 1000 3000 4500 Required Automatic Belt Tensioner Spring Tension and Belt Wear - Check Crankcase Vent Tube - Clean Air Intake System - Check Electrical Ground Condition - Check Cooling System - Check/Pressure Test Engine Coolant Concentration - Check Drive Belt Wear and Tension - Check...
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Maintenance Interval - Service Hours 10 or 50 or Service Daily Weekly 1000 3000 4500 Required Thermostats - Test Diesel Particulate Filter (DPF) - Forced Regeneration Alternator Belt - Replace Engine Compartment - Clean Engine Cooling Compartment - Clean Out Battery - Replace Fuses - Replace Air Cleaner Element - Replace...
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Index Battery Burns - Prevent, 55-2 Access, 20-63 Battery Condition, 30-14 Accumulator Gauge, 20-50 Battery Explosion - Prevent, 55-1 Accumulator Pressure - Check, 50-1 Beacon (Option), 20-57 Active Codes Screen, 21-17 Before Starting, 50-1 Adding Drill Rod, 55-13 Before the Bore, 50-24 After Each Bore, 50-54 Begin Drilling, 50-31 After Utility Company Has Shut Off the Power, 50-23...
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Drilling with Front Load Wireline Locator System, 55-11 Dealer Prep, i Driving Machine with Tethered Secondary Remote Control, 50-10 Dealer/Owner Information, iv Driving Machine with Wireless Remote Control, 50-9 Delivery, iii Driving the Machine with Remote Control, 50-6 Diesel Particulate Filter (DPF) Safety, 50-25 Driving the Machine, 50-5 Diesel Particulate Filter (DPF), 21-8 During the Bore, 50-31...
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Forced Regeneration, 21-10 Front Vise Function in Resuming AutoDrill, 30-36 Laws and Regulations - Check, 40-17 Left Joystick, 20-4 Gas, 50-23 Left Panel Controls, 20-2 Gauges - Monitor During Pullback, 50-53 Lifting Machine, 50-13 Gauges - Monitor, 50-36 Loading/Unloading, 50-11 Greaser, 20-50 Local Lockout Buttons, 20-8 Locating Equipment - Prepare, 50-18...
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PVC Pipe Pulling (Option), 30-30 Navigation Screen, 25-2 Non-Cab Machine, 20-19 Rack and Stabilizer Controls - Remote Controls, 20-37 Obstructions - Investigate, 50-37 Radiator Grille Cover, 20-59 Operation, 50-1 Radio Communication Requirements, 40-3 Operator Presence System, 40-14 Radio Communication to Resume Drilling Operation, 40-4 Operator Presence/Seat Controls, 20-56 Radio Communication to Stop Drilling Operation, 40-4 Operator Qualifications, 40-1...
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Remote Lockout System - Shut Down, 30-15 Rotary Tooth Installation/Extraction - Gauntlet Bit, 30-24 Remote Lockout System - Start, 30-15 Run Button, 30-5 Remote Lockout System - Test, 40-15 Remote Lockout System Component Identification, 30-3 Remote Lockout System Intended Use, 30-1 Safe Operating Slope, 50-7 Remote Lockout System Preparation, 40-14 Safety Conscious Operators and Workers, 40-1...
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Tethered Secondary Remote Control (S/N 138 -), 20-6 Top Panel Control, 20-1 Trailering the Machine, 50-11 Zone Steering Setup, 30-39 Trailing Rod While Pre-Reaming, 50-47 Training, 40-2 Transport Controls, 20-26, 20-31 Transport Remote Control, 20-26 Transport with Tethered Remote (S/N 138 -), 20-34 Transporting the Machine, 50-5 Turnbuckle - Adjust, 30-28 Underground Utility Contact, 40-7...
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Revision History Revision Date Page(S) Description to1_00 04/11 Temporary Operator’s Manual released. o1_00 08/11 First Edition Manual released. o1_01 09/11 Sections 20, 21, 50 Rod handling controls, engine hood latches, decals Remote control range, operator station step, o1_02 04/12 Warranty rider, Sections 20, 21, 25, 50, 60 programming, transport safety, engine cooling area cleanout Sections Introduction, R&D, 11, 20, 21, 30, 50,...
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For more information, please visit the California Air Resources Board website at http://www.arb.ca.gov/msprog/ordiesel/ordiesel.htm. Copyright 2011–2012, 2014, 2015. All rights reserved. Vermeer Corporation 1210 Vermeer Road East, P.O. Box 200 Pella, Iowa 50219-020...
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