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Vermeer D20x22 Series II Maintenance Manual

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See also: Operator's Manual
D20x22 Series II
Navigator ® Horizontal Directional Drill
Maintenance
Manual
D20x22_Series_ii_m2_01
Serial No. 1001 -
Order No. 105400CD5

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Summary of Contents for Vermeer D20x22 Series II

  • Page 1 D20x22 Series II Navigator ® Horizontal Directional Drill Maintenance Manual D20x22_Series_ii_m2_01 Serial No. 1001 - Order No. 105400CD5...
  • Page 2 This manual explains the proper operation of your machine. Study and understand these instructions thoroughly before operating or maintaining the machine. Failure to do so could result in personal injury or equipment damage. Consult your Vermeer dealer if you do not understand the instructions in this manual, or need additional information.
  • Page 3 Service instructions are contained in a separate service manual. Service manuals can be obtained by contacting your Vermeer dealer. If you are considering servicing the machine without the assistance of a Vermeer dealer, remember this is a complex machine which often involves complex service procedures.
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  • Page 5: Table Of Contents

    Fuel Tank - Drain ....... . . 40-1 Track Gearbox Oil Level - Check ..... 25-2 D20x22 Series II HDD Maintenance Table of Contents i...
  • Page 6 6000 Service Hours or 6 Years ....46-1 Maintenance As Required ..... .50-1 ii Table of Contents D20x22 Series II HDD Maintenance...

  • Page 7: Safety Messages

    WARNING: Read Operator’s Manual and safety signs, and watch the operations and safety video, before operating machine. D20x22 Series II HDD Maintenance Safety Messages 10-1...
  • Page 8 If operating in an enclosed area, remove exhaust fumes with an exhaust pipe extension to the outside. DANGER: Rotating drill string or cutters can kill. Stay away from rotating drill rod and cutting tool. 10-2 Safety Messages D20x22 Series II HDD Maintenance...
  • Page 9 Refer to page 11-1. WARNING: Make no modifications to this equipment unless specifically recommended by Vermeer Corporation. WARNING: Be sure that all safety devices, including shields, are installed and functioning properly after servicing the machine.
  • Page 10 WARNING: Failure to follow any of the preceding safety instructions or those that follow within this manual, could result in serious injury or death. This machine is to be used only for those purposes for which it was intended as explained in the Operator’s Manual. 10-4 Safety Messages D20x22 Series II HDD Maintenance...

  • Page 11: Shutdown Procedure

    Procedure - With Remote Lockout,” or “Lockout Procedure - Without Remote Lockout System,” in the Overview Section of the Operator’s Manual. A variation of the above procedure may be used if instructed within this manual or if an emergency requires it. D20x22 Series II HDD Maintenance Shutdown Procedure 11-1...
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  • Page 13: Welding Precautions

    Step 2: Unplug controller (2). Unplug Remote Lockout (RLO) module (3) Step 3: (in compartment to the left of seat), Strike Alert module (4) and DP10 display (5) (in right hand control panel). D20x22 Series II HDD Maintenance Welding Precautions 12-1...
  • Page 14 Unplug Tethered Transport Control (6). Step 4: Tier 4 Interim/Stage IIIB engine: unplug engine ECU (7), located on left Step 5: side of engine. Step 6: Connect welding ground as close to work as possible. 12-2 Welding Precautions D20x22 Series II HDD Maintenance...

  • Page 15: Maintenance - 10 Service Hours Or Daily

    Refer to the Engine Operation Manual. Engine Oil Level - Check With engine level, fill to full mark on dipstick. Do not overfill. Oil Fill Cap Oil Dipstick D20x22 Series II HDD Maintenance 10 Service Hours or Daily 20-1...

  • Page 16: Hydraulic Fluid Level - Check

    Keep tank filled to sight gauge level. Machine must be level and in transport position. Refer to “Lubricants,” page 65-1. Remove fill cap (1). Step 1: Fill to upper half of sight gauge level (2). Step 2: Step 3: Install fill cap. 20-2 10 Service Hours or Daily D20x22 Series II HDD Maintenance...

  • Page 17: Coolant Level - Check

    NOTICE: Never add pure antifreeze to a cooling system. We recommend using a 50/50 mixture. Never use high-silicate antifreeze or antifreeze that is higher than a 60/40 mixture. Fill Cap Overflow Bottle D20x22 Series II HDD Maintenance 10 Service Hours or Daily 20-3...

  • Page 18: Fuel Tank - Fill

    To meet government emission requirements use diesel fuel with a low or ultra low sulfur content, less than 15 ppm or 0.0015% (15 mg/kg). NOTICE: Use of higher content sulfur fuel will cause engine damage and void engine warranty. 20-4 10 Service Hours or Daily D20x22 Series II HDD Maintenance...

  • Page 19: Air Cleaner Restriction Indicator - Check

    Check shoulders for dents, gouges, or high spots. • Dress damaged shoulders with a file. Do not exceed bend radius of the drill rod. Doing so will cause premature failure of the drill rod. D20x22 Series II HDD Maintenance 10 Service Hours or Daily 20-5...

  • Page 20: Auto Greaser - Adjust/Check/Refill

    ........decrease grease 20-6 10 Service Hours or Daily D20x22 Series II HDD Maintenance...

  • Page 21: Tool

    As soon as the ATF flows out of the vent hole, install plug (1). Step 4: Step 5: Continue to fill the tool until the gauge reads approximately 70 psi (4.8 bar). Replace fill cap. D20x22 Series II HDD Maintenance 10 Service Hours or Daily 20-7...

  • Page 22: Rotation Sensor Phase - Verify

    Display (2) should read a positive 85–90°. Refer to “Rotation Sensor Phase - Adjust,” page 50-10. ISES NSPECT LEAN Inspect vise dies and remove debris with a wire brush. 20-8 10 Service Hours or Daily D20x22 Series II HDD Maintenance...

  • Page 23: Maintenance - 50 Service Hours Or Weekly

    HANGE Change engine oil and replace filter after the first 50 service hours, and then every 500 service hours. Refer to “Engine Oil and Filter - Change,” page 40-3. D20x22 Series II HDD Maintenance 50 Service Hours or Weekly 25-1...

  • Page 24: Control Levers Linkage - Oil

    Oil requirements are listed in the section “Lubricants.” Specifications Refer to page 65-1. Check oil level with plug at 3:00 or 9:00 position. Fill to check plug level. Fill/Check Plug Drain Plug 25-2 50 Service Hours or Weekly D20x22 Series II HDD Maintenance...

  • Page 25: Drilling Fluid Pump Crankcase Oil Level - Check

    Check oil level in rotation gearbox at check plug (1). Remove six bolts (2) and top shield (3) and fill gearbox with lube oil until oil seeps out of check plug. D20x22 Series II HDD Maintenance 50 Service Hours or Weekly 25-3...

  • Page 26: Power Vise - Grease

    Two shots ......... . . one fitting 25-4 50 Service Hours or Weekly D20x22 Series II HDD Maintenance...

  • Page 27: Maintenance - 100 Service Hours

    Change oil after the first 100 service hours and every 500 hours thereafter. Refer to “Drilling Fluid Pump Oil - Change,” page 40-8. ONTROL EVERS HECK Check control levers for freedom of movement. Check that levers spring-return to NEUTRAL. D20x22 Series II HDD Maintenance 100 Service Hours 30-1...

  • Page 28: Overall Machine - Check

    Parts Manual for replacement parts. Frame – Check machine frame and contact Vermeer dealer immediately if you notice any bending or cracking. Fire Prevention – Keep engine compartment, battery, hydraulic lines, fuel tank and operator’s station clean of accumulated trash, grease, and debris.

  • Page 29: Indicator Lights - Check

    Step 7: Increase engine speed to full RPM. Rotation, thrust and ground drive must not move with controls in NEUTRAL and engine at full RPM with operator seated at the controls. D20x22 Series II HDD Maintenance 100 Service Hours 30-3...

  • Page 30: Operator Presence System - Check

    With operator in seat, have an assistant move Propel Handles out of NEUTRAL. The tracks must not move. Step 10: NOTICE: Contact a Vermeer dealer if Operator Presence system does not work properly. 30-4 100 Service Hours D20x22 Series II HDD Maintenance...

  • Page 31: Hydraulic System - Check

    • Replace all deteriorated or damaged hoses. When a hose with a protective sleeve is replaced, always install a protective sleeve over the new hose. D20x22 Series II HDD Maintenance 100 Service Hours 30-5...

  • Page 32: Ground Drive System - Inspect

    Four rollers on each side—located on inside of shield (3) at bolts (4). Replace rollers if broken or excessively worn. Track Chain Tension Refer to “Track Tension - Adjust,” page 50-4. 30-6 100 Service Hours D20x22 Series II HDD Maintenance...

  • Page 33: Maintenance - 250 Service Hours

    DDITIVE WARNING: Hot fluid under pressure can scald. Allow engine to cool before opening radiator cap. Add 6.5 oz (192 ml) of Fleetguard DCA4 to cooling system to restore corrosion inhibitors. D20x22 Series II HDD Maintenance 250 Service Hours 35-1...

  • Page 34: Hydraulic Fluid Filter - Initial Replacement

    As soon as the ATF flows out of the vent hole, install plug (2). Step 4: Continue to fill the tool until the gauge reads approximately 70 psi Step 5: (4.8 bar). Replace fill cap. 35-2 250 Service Hours D20x22 Series II HDD Maintenance...

  • Page 35: Maintenance - 500 Service Hours

    Refer to the Engine Operation Manual supplied with the machine for engine maintenance information. RAIN Drain fuel tank water and sediment at fitting (1). Refer to the Engine Operation Manual supplied with the machine for engine maintenance information. D20x22 Series II HDD Maintenance 500 Service Hours 40-1...

  • Page 36: Fuel Filters - Replace

    Shut off engine before refueling. No flame. No smoking. Clean up any spilled fuel. Tier 3/Stage IIIA engine Fuel Filter Fuel Filter with Fuel/Water Separator Secondary Fuel Filter (on left side of engine) Tier 4/Stage IIIB engine 40-2 500 Service Hours D20x22 Series II HDD Maintenance...

  • Page 37: Engine Oil And Filter Change

    To prevent starting, disconnect wire to fuel shutoff solenoid (5). Step 1: Step 2: Crank engine for 15 seconds. After correct oil pressure is reached, stop cranking and connect wire to fuel Step 3: shutoff solenoid. D20x22 Series II HDD Maintenance 500 Service Hours 40-3...

  • Page 38: Battery Electrolyte Level And Terminals - Check/Clean

    External: Flush with plenty of water. If eyes have been exposed, flush with water for 15 minutes and get prompt medical attention. Internal: Drink large quantities of water or milk, follow with milk of magnesia, beaten egg, or vegetable oil. Call a physician immediately. 40-4 500 Service Hours D20x22 Series II HDD Maintenance...

  • Page 39: Battery Terminals - Clean/Check Electrolyte Level

    If equipped, remove cell caps. Fill Step 5: each cell with distilled water (never add acid) so the top of the plates are covered. D20x22 Series II HDD Maintenance 500 Service Hours 40-5...

  • Page 40: Ground Drive Speed - Check

    ROUND RIVE PEED HECK Check that reverse speed does not exceed 132 ft/min (40.2 m/min). Contact your Vermeer dealer for assistance to correct the problem. RAKE HECK Park machine on at least a 15 percent incline. With the engine off and the propel levers in neutral, the machine must not move.

  • Page 41: Hydraulic Fluid Filter - Replace

    Step 9: After one minute, move machine. Shut down and check hydraulic fluid level. Check for leaks around filter. If leaks are found, tighten filters only enough to stop the leak. D20x22 Series II HDD Maintenance 500 Service Hours 40-7...

  • Page 42: Hydraulic Fluid Flow Direction

    Drain Plug (not visible) Fill/Check Plug Maintain fill/check plug level. Refer to “Lubricants,” page 65-1. If oil appears milky, contact your Vermeer dealer. Water may be seeping past plunger rod seals. 40-8 500 Service Hours D20x22 Series II HDD Maintenance...

  • Page 43: Maintenance - 1000 Service Hours

    Ensure drain plug is on bottom when draining oil. Oil requirements are listed in the Specifications section. Refer to “Lubricants,” page 65-1. Fill to check plug level with plug at 3:00 or 9:00 position. Fill/Check Drain Plug D20x22 Series II HDD Maintenance 1000 Service Hours 45-1...

  • Page 44: Cooling System - Drain And Clean

    Install radiator cap. Run engine long enough to ensure thermostat has opened, allowing engine and radiator to receive fresh water. Shut off engine. Allow system to cool, then remove radiator cap and open Step 6: petcock to drain water. 45-2 1000 Service Hours D20x22 Series II HDD Maintenance...

  • Page 45: Cooling System - Refill

    Check radiator after engine has cooled overnight. As air works out of system, you may need to add Step 4: more water/antifreeze mixture to keep radiator full. Continue checking before starting each day until radiator remains full. D20x22 Series II HDD Maintenance 1000 Service Hours 45-3...

  • Page 46: Hydraulic Fluid - Change

    40- Strainer - Remove Disconnect hoses and drain any oil into a suitable container. Step 1: Remove fitting at location (3) and remove strainer from inside of tank. Step 2: 45-4 1000 Service Hours D20x22 Series II HDD Maintenance...

  • Page 47: Strainer - Clean And Inspect

    Clean strainer with a petroleum-based paint thinner or other good cleaning solvent. Scrub strainer with a soft- bristled brush. Inspect strainer; contact your Vermeer dealer if you find any of the following: • lacquers which may have formed as a result of hot spots in the hydraulic system •...
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  • Page 49: Additional Periodic Maintenance

    Change cooling system coolant (DEAC). • Replace cooling system coolant temperature regulator. • Inspect starting motor. • Inspect water pump. 6000 Service Hours or 6 Years • Change cooling system coolant (ELC). D20x22 Series II HDD Maintenance Additional Periodic Maintenance 46-1...
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  • Page 51: Maintenance As Required

    WARNING: Battery fumes are flammable and can explode. Keep all burning materials away from battery. Battery explosion can blind. Acid can blind and burn. Tools and cable clamps can make sparks. Do not smoke. Shield eyes and face. Read instructions. D20x22 Series II HDD Maintenance Maintenance As Required 50-1...
  • Page 52 Install positive (+) cable (4), then install negative (-) cable (3). Step 6: Step 7: Install red plastic cap over positive cable. Step 8: Install battery access shield and bolts. Connect battery using Battery Disconnect Switch. Step 9: 50-2 Maintenance As Required D20x22 Series II HDD Maintenance...

  • Page 53: Air Cleaner Elements - Replace

    Install replacement air cleaner element(s). Ensure end of primary element with gasket is installed against closed end of air cleaner assembly, and is seated properly. Step 6: Install end of air cleaner assembly; ensure all fasteners and/or clamps are tight. D20x22 Series II HDD Maintenance Maintenance As Required 50-3...

  • Page 54: Track Tension - Adjust

    Tighten bolt further until distance (1) is 7.40–7.50" (18.8–19.0 cm). Step 5: Step 6: Replace access cover. Discard track when lugs are worn off or when no further bolt adjustment is possible. 50-4 Maintenance As Required D20x22 Series II HDD Maintenance...

  • Page 55: Rod Guide Plate - Replace

    To replace: Remove bolts (2), washers (3), and rod guide plate (1). Step 1: Install new plate, washers, and bolts. Step 2: D20x22 Series II HDD Maintenance Maintenance As Required 50-5...

  • Page 56: Vise Dies - Replace

    (4) is under cross bar. Remove pin (4) from cylinder die. Step 3: Start engine, open vise and shut off Step 4: engine. Slide moveable die (5) out. Step 5: 50-6 Maintenance As Required D20x22 Series II HDD Maintenance...

  • Page 57: Rear Vise

    Step 9: Shut off engine. Step 10: Insert pin. Rear Vise Start engine. Step 1: Close vise by pressing top of Rear Vise Switch (1). Shut off engine. Step 2: D20x22 Series II HDD Maintenance Maintenance As Required 50-7...
  • Page 58 Extend cylinder to close rear vise by pressing top of Rear Vise Switch (1). Step 10: Shut off engine. Step 11: Install vise die keeper pin with punch (2). Step 12: 50-8 Maintenance As Required D20x22 Series II HDD Maintenance...

  • Page 59: Stakedown Drivers - Remove/Install

    Roll rubber O-ring (2) out of groove. Step 2: Support stake while removing pin (3). Step 3: Remove stake. Step 4: Step 5: Reverse procedure to install stake. Step 6: Close shield and replace pins. D20x22 Series II HDD Maintenance Maintenance As Required 50-9...

  • Page 60: Rotation Sensor Phase - Adjust

    NOTICE: Do not rotate the drive chuck with the sensor in contact with the pulse ring. The pulse ring can be damaged from the sensor rubbing on it. Step 5: Rotate sensor 1/8 turn counterclockwise, away from pulse ring. 50-10 Maintenance As Required D20x22 Series II HDD Maintenance...
  • Page 61 Tighten jam nut. Step 12: Verify that phase is Step 13: in correct range. To test: press Step 14: R.A.T.T. Mode Button and pull on Rotation Handle. Drive chuck will oscillate. D20x22 Series II HDD Maintenance Maintenance As Required 50-11...

  • Page 62: Storage

    Plug in Remote Lockout system docking station. Charge batteries fully. Install charged battery in remote transmitter. • Refer to the Engine Operation Manual instructions for restoring engine to operation. • Disable fuel system and crank engine to provide crankshaft lubrication. 50-12 Maintenance As Required D20x22 Series II HDD Maintenance...

  • Page 63: Troubleshooting

    Check wiring connections. circuit Defective battery cell Replace battery. Faulty regulator Replace regulator. Excessive engine idling Reduce engine idle. Continuous drain on battery—dirty battery Clean battery top. top or electrical components shorted or grounded D20x22 Series II HDD Maintenance Troubleshooting 60-1...

  • Page 64: Hydraulic System

    Wrong viscosity of hydraulic oil Change hydraulic fluid to correct viscosity. Worn pump or motor See your Vermeer dealer. Improper pressure relief setting See your Vermeer dealer. Poor engine performance Check engine. (Sheet 1 of 2) 60-2 Troubleshooting D20x22 Series II HDD Maintenance...

  • Page 65: Drilling Fluid System

    See your Vermeer dealer. Improper pressure relief setting See your Vermeer dealer. Noisy hydraulic pump Hydraulic fluid cold Let machine warm up and operate hydraulic system. Warm up machine at reduced engine speed. D20x22 Series II HDD Maintenance Troubleshooting 60-3...

  • Page 66: Strike Alert System

    Confirm voltage stake is fully inserted into the ground. The soil at the stake may need to be moistened to improve conductivity of the earth. Retest the system. If the test fails to pass, contact your Vermeer dealer. The Strike Alert system automatically runs a system check whenever the machine is powered up (ignition key turned from OFF to RUN).

  • Page 67: Remote Lockout System

    Remote Lockout system is not the source of the problem. The Remote Lockout system cannot disable one function independent of the others. Contact your Vermeer dealer for troubleshooting assistance. D20x22 Series II HDD Maintenance...
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  • Page 69: Specifications

    Vermeer Ultra LC Grease To minimize condensation in bearings, grease machine after it is shut down for the day. Fittings and grease applicator nozzle must be clean before applying grease. Replace all missing fittings. D20x22 Series II HDD Maintenance Specifications 65-1...
  • Page 70 SAE- 40 non-detergent Crankcase (Classification MM or better) Vermeer Ultra Gold 40 Drill Rod Thread As required BioStick thread lubricant (P/N 296337339) Compound Drive Chain Lube As required (P/N 117442-001) Vermeer Chain Lube 65-2 Specifications D20x22 Series II HDD Maintenance...

  • Page 71: Machine Specifications

    950 cold cranking amps, 30 seconds, 0°F (-18°C) Reserve capacity 185 min, 25 amp output at 80°F (27°C) Length 13˝ (33 cm) Width 6-3/4˝ (17 cm) Height 9-3/8˝ (24 cm) (Sheet 1 of 2) D20x22 Series II HDD Maintenance Specifications 65-3...
  • Page 72 Overall height (at top of muffler) 75˝ (191 cm) Drilling Fluid System Pressure Settings Auxiliary pump flow 25 gpm (95 L/min) System pressure 1600 psi (110 bar) Vise/stakedown/rod loader pressure 3300 psi (227 bar) (Sheet 2 of 2) 65-4 Specifications D20x22 Series II HDD Maintenance...
  • Page 73 Cooling System - Refill, 45-3 Cooling System Additive - Add, 35-1 Ground Drive Speed - Check, 40-6 Ground Drive System - Inspect, 30-6 Drill Rod Care, 20-5 Drilling Fluid Pump Crankcase Oil Level - Check, 25-3 D20x22 Series II HDD Maintenance...
  • Page 74 Safety Symbol Explanation, 10-1 Maintenance - 500 Service Hours, 40-1 Shutdown Procedure, 11-1 Maintenance As Required, 50-1 Specifications, 65-1 Stakedown Drivers - Remove/Install, 50-9 Storage, 50-12 Neutral Start Interlock - Check, 30-3 Strainer - Clean and Inspect, 45-5 D20x22 Series II HDD Maintenance...
  • Page 75 Tool - Oil, 20-7 Track Chain Tension, 30-6 Track Gearbox Oil Level - Check, 25-2 Track Tension - Adjust, 50-4 Troubleshooting, 60-1 Vise Dies - Replace, 50-6 Welding Alert - Electronic Components, 12-1 Welding Precautions, 12-1 D20x22 Series II HDD Maintenance...
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  • Page 77 Date Page(s) Description tm1_00 07/07 Temporary Maintenance Manual released. tm1_01 09/07 D20x22 Series II added; other updates. m1_00 09/07 First edition Maintenance Manual released. Hydraulic sight gauge and filter access cover; m1_01 08/08 Sections 20, 25, 45, 50, 65 rotation gearbox oil check; track tension adjustment;...
  • Page 78 For more information, please visit the California Air Resources Board website at http://www.arb.ca.gov/msprog/ordiesel/ordiesel.htm. Copyright 2012 All rights reserved. Vermeer Corporation 1210 Vermeer Road East, P.O. Box 200 Pella, Iowa 50219-0200...

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