IAI RCP4-ST68E-I-42P-N-30-P3-S-L First Step Manual

RCP4 Stopper Cylinder
First Step Guide
Fourth Edition
Thank you for purchasing our product.
Make sure to read the Safety Guide and detailed Instruction Manual (DVD) included with the product in addition to
this First Step Guide to ensure correct use.
This Instruction Manual is original.
Warning : Operation of this equipment requires detailed installation and operation instructions which are
provided on the DVD Manual included in the box this device was packaged in. It should be retained
with this device at all times.
A hardcopy of the Manual can be requested by contacting your nearest IAI Sales Office listed at
the back cover of the Instruction Manual or on the First Step Guide.
• Using or copying all or part of this Instruction Manual without permission is prohibited.
• The company names, names of products and trademarks of each company shown in the sentences are registered
trademarks.
Product Check
This product is comprised of the following parts if it is of standard configuration.
If you find any fault in the contained model or any missing parts, contact us or our distributor.
1. Parts (The option is excluded.)
No. Part Name Model
Stopper Cylinder Main Refer to "How to read the model plate", "How to
1
Body read the model No.".
Accessories
CB-CA-MPA□□□
CB-CA-MPA□□□-RB
2 Motor • Encoder Cables
CB-CAN-MPA□□□
CB-CAN-MPA□□□-RB
3 First Step Guide
4 Operation Manual (DVD)
5 Safety Guide
*1 Please refer to the wiring layout for the enclosed power supply and I/O cable.
2. How to read the model plate
MODEL RCP4-ST68E-I-42P-N-30-P3-S-L
Model
Serial number SERIAL No. 000049893
3. How to read the model No.
RCP4 - ST68E - I - 42P - N - 30 – P3 - S - L - * *
<Series name>
<Type>
ST4525E
45mm Width 25kg Type
ST68E
60mm Width 80kg Type
ST615E
60mm Width 150kg Type
<Encoder Type>
I : Incremental
<Motor Type>
28P : 28□ Size(ST4525E)
42P : 42□ Size(ST68E/ST615E)
<Deceleration Ratio>
N : Unspecified
<Stroke>
20 : 20mm (ST4525E)
30 : 30mm (ST68/ST615E)
(Note 1) This may be marked for the purpose of IAI.
It is not an ID to describe the model code.
1. Handling of the Packed Product
Please concern the handling of the unit so you would not hit or drop it while carrying.
• If the shipping box is to be left standing, it should be in a horizontal position.
• Do not step or sit on the package.
• Do not place on the carton any heavy object that may cause the carton to deform, or an article whose
shape allows a load to be concentrated at one point.
2. Handling of the Unpacked Product
Do not attempt to hold the cable when carrying the actuator, or pull the cables to move the unit.
Installation and Storage • Preservation Environment
Quantity Remarks
1. Installation Environment
1
Do not use this product in the following environment.
Generally speaking, it should be an environment where a worker can work without any protective gear.
For ST68E, ST615E
Also make sure to keep enough work space necessary for maintenance.
□□□ shows the cable length
• Location exposed to radiant heat from a huge heat source such as the heat treatment
(Example)
• Location where the surrounding air temperature exceeds the range of 0 to 40°C
□□□ : 020 = 2 [m]
1 • Location where condensation occurs due to abrupt temperature changes
For ST4525E
• Location where relative humidity exceeds 85%RH
□□□ shows the cable length
• Location exposed to direct sunlight
(Example)
• Location exposed to corrosive gases or combustible gases
□□□ : 020 = 2 [m]
• Location exposed to significant amount of dust, salt or iron powder (Outside of ordinary assembly plant)
1
• Location where water, oil (includes oil mist and cutting fluid) or chemical is splashed
1
• Location where the product main body receives vibration or hit impact
1
When using the product in any of the locations specified below, provide a sufficient shield.
• Place subject to electrostatic noise
• Location where exposed to the influence of strong electric or magnetic field
• Location where exposed to the influence of ultraviolet or radiant rays
2. Storage and Preservation Environment
MADE IN JAPAN
• The storage and preservation environment should comply with the same standards as those for the
installation environment.
• In particular, when the machine is to be stored for a long time, pay close attention to environmental
conditions so that no dew condensation forms. Unless specially specified, moisture absorbency protection
is not included in the package when the machine is delivered. In the case that the machine is to be stored
and preserved in an environment where dew condensation is anticipated, take the condensation
preventive measures from outside of the entire package, or directly after opening the package.
(Note 1)
<Identification for IAI use only>
• For storage and preservation temperature, the machine withstands temperatures up to 60°C for a short
time, but in the case of the storage and preservation period of 1 month or more, control the temperature to
<Option>
50°C or less.
CO : Specifications for Protection Cover
Type
• Storage and preservation should be performed in the horizontal condition. In the case it is stored in the
CJT : Difference in Cable
packaged condition, follow the posture instruction if any displayed on the package.
Orientation (Rear side)
CJL : Difference in Cable
Orientation (Left side)
CJR : Difference in Cable
Orientation (Right side)
[ST4525E]
CJB : Difference in Cable
Orientation (Front side)
NM : Reversed-home type
DCT : D-cut Shaft Tip Type (Front side)
(ST4525E)
Rod
DCL : D-cut Shaft Tip Type (Left side)
(ST4525E)
DCR : D-cut Shaft Tip Type (Right side)
Bearing Holder
(ST4525E)
DCB : D-cut Shaft Tip Type (Rear side)
Main Body
(ST4525E)
AHT : Attachment Hole on Body Front
Side (Motor Opposite Side)
= Tapped Hole Type
(φ9 counter bored hole for standard
type) (ST4525E)
<Cable Length> Protection cap
N : Without Brake
P : 1m
S : 3m
M : 5m
X□□ : Specified Length
R□□ : Robot Cable
<Controller>
P3 : PSEP, MSEP, PCON-CA
Precautions in Handling
• Make sure to hold the main body part when handling the unpackaged actuator.
• When carrying the actuator, exercise caution not to bump it against nearby objects
or structures.
• Do not give any excessive force to any of the sections in the actuator.
Names of the Parts
Motor Cover
Anti-Rotation Feature
Connector
Bottom Cover
[ST68E, ST615E]
Lever
Lever Lock Bracket
End Roller
Rod
Installation Flange
Main Body
Motor Cover
Actuator Cable
Please refer to the Catalog or the Instruction Manual (DVD) for the dimensions and profile.
Attachment
Refer to the Instruction Manual (DVD) for the attachments of the actuator and loads.
[Precautions for Attachments]
No. Item Precautions
1 Attachment • In installation posture, only vertical mount is available. Cannot be mounted
vertically, horizontally oriented on the wall or on the ceiling.
• Utilize the attachment holes provided on the attachment plate for the attachment of
the unit. For the size of tightening screws, use M5 for counterbore type, M6 for
tapped type (option) of ST4525E, and M8 screws for ST68E and ST615E.
• For installation of the main body of ST4525E, it is available to mount from the top
for the counterbore type and from the top
and bottom, two ways, for tapped type
(option).
For installation, make sure to have the
distance from the bottom side of the pallet
to the top side of the bearing holder 3mm or
more as shown in the figures below.
Distance less than 3mm may cause
problems in stopping pallet or smooth
control of transportation.
• The ST68E and ST615E units can be
mounted in 2 ways, one from the top
surface of the attachment plate while the
other is from the bottom.
However, make sure the dimension from
the bottom surface of the pallet to the top
of the attachment plate is as shown in
the figure on the right.
Not following this may cause the pallet to
stop or the transportation may not be
carried out smoothly (by causing the
pallet to overrun or to be pushed up).
• Ensure a room for maintenance work.
2 Screws to • For the bolts to be used, a high-tensile bolt complying with ISO-10.9 or more is
be used
• Make sure to have the effective length of screw engagement described below or more
for the tightening of a bolt and a female screw.
If female screw in steel → thread length same as nominal diameter
If female screw in aluminum→thread length 1.8 times longer than nominal diameter
Rod Anti - Rotation Feature
Hole Plug
Top Cover
Hole Plug
Bottom Surface
of Pallet
Top Surface of
Bearing Holder
Top Surface of
Pallet
Body
Pallet
Bottom of Pallet
87mm
Top of Attachment
Frame