Honeywell Bendix/King KY 196B Installation Manual

Vhf communications transceiver
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INSTALLATION MANUAL
KY 196B
VHF COMMUNICATIONS
TRANSCEIVER
MANUAL NUMBER 006- -10570- -0001
REVISION 1, JANUARY, 2000

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  Summary of Contents for Honeywell Bendix/King KY 196B

  • Page 1 INSTALLATION MANUAL KY 196B VHF COMMUNICATIONS TRANSCEIVER MANUAL NUMBER 006- -10570- -0001 REVISION 1, JANUARY, 2000...
  • Page 2 ! 2000 Honeywell International Inc. Reproduction of this publication or any portion thereof by any means with- out the express written permission of Honeywell International Inc. is prohib- ited. For further information contact the Manager, Technical Publications, Honeywell International Inc., One Technology Center, 23500 West 105th...
  • Page 3 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER SECTION I GENERAL INFORMATION Paragraph Page INTRODUCTION 1--1 DESCRIPTION OF EQUIPMENT 1--1 TECHNICAL CHARACTERISTICS 1--1 UNITS AND ACCESSORIES SUPPLIED 1--4 ACCESSORIES REQUIRED, BUT NOT SUPPLIED 1--5 LICENSE REQUIREMENTS 1--5 INSTRUCTIONS FOR CONTINUED AIRWORTHINESS 1--6 SECTION II INSTALLATION GENERAL INFORMATION...
  • Page 4: Table Of Contents

    BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER TSO APPENDIX ENVIRONMENTAL QUALIFICATION FORMS Drawing No. Page 004--02170--0082 ..........TSO--1 LIST OF ILLUSTRATIONS Figure...
  • Page 5 BE NDIX / KING KY 196B VHF CO M M UNI CATI O NS T RANSCEI VER SECTION I GENERAL INFORMATION 1.1 INTRODUCTION This m anual cont ains inf or m at ion r elat ive t o t he physical, m echanical, and elect r ical char act er ist ics of t he BENDI X/ KI NG KY 196B VHF Com m unicat ions Tr ansceiver.
  • Page 6 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER TEMPERATURE RANGE: --20°C to +55°C with short time operation at +70°C POWER REQUIREMENTS: KY 196B: 28VDC at 0.4A (Receive) 6.5A (Transmit) FREQUENCY RANGE: 118.000 MHz to 136.9916 MHz in 8.33 KHz mode. 118.000 MHz to 136.975 MHz in 25 KHz mode FREQUENCY STABILITY: 0.0005% from --20°C to +55°C...
  • Page 7 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER RECEIVER RECEIVER SENSITIVITY: 2µV (hard) shall produce not less than 6dB S+N/N with 1KHz tone modulated 30% (with compressor disabled). RECEIVER SELECTIVITY: Class C, D (flavors --0101, --0201) 6dB bandwidth at not less than 8.0 KHz on each side.
  • Page 8: Vhf Communications Transceiver

    118.000 to 136.9916MHz 8.33 / 25 KHz 064--01084--0201 118.000 to 136.9916MHz 8.33 / 25 KHz NOTE Some part numbers may not be currently available. Consult the current Honeywell International Inc. catalog or contact your Honeywell International Inc. representative equipment availability.
  • Page 9: License Requirements

    FCC Form 404 is kept in the aircraft. This equipment has been type accepted by the FCC and entered on their list of type accepted equipment as Honeywell International Inc. KY 196B, and must be identified as Honeywell International Inc. KY 196B on FCC Form 404.
  • Page 10 The instructions for continued airworthiness given in the TC or STC approvals for this product supplements or supercedes the instructions for continued airworthiness in this manual. Most Honeywell International Inc. products are designed and manufactured to allow ”on condition maintenance.” On condition maintenance is described as follows; There are no periodic service requirements necessary to maintain continued airworthiness.
  • Page 11 However, the following suggestions should be considered before installing the KY 196B. The installing agency will supply and fabricate all external cables. The connectors required are supplied by Honeywell International Inc.. Interconnect diagrams are included in this manual as...
  • Page 12 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER a typical panel or rack can significantly degrade the reliability of the equipment if provisions for adequate cooling are not incorporated in the initial installation. 2.3.2 MOUNTING RACK INSTALLATION A. The KY 196B is mounted rigidly in the aircraft panel. Select a position in the panel that is not too close to any high external heat source.
  • Page 13 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER 3. Insert the stripped conductor into the contact until the insulation is even with the side of the crimper facing the operator, the conductor hits the crimper’s wire stop, or the insulation contacts the crimpers step--jaw, depending on the type of crimp tool being used.
  • Page 14: Molex Terminals And Tools

    BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER CONDUCTOR CRIMP Figure 2- -1 Molex Terminals and Tools Page 2-4 10570I01.ZIPCDL Rev 1 January/2000...
  • Page 15: Hand Crimper

    BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER 2.3.6 MOLEX TERMINAL INSTRUCTIONS The Molex hand crimpers are available under P/N 071--06041--0000, or from Molex under P/N 6115. Holding the hand crimpers as shown, release the crimper’s ratchet pawl and open by squeezing tightly on the handles, and then releasing pressure.
  • Page 16 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER FIGURE 2- -4 TERMINAL INSERTION Once the terminal is in the correct position, close the jaws gently until the terminal is held loosely in place. Push the wire stop down so that it rests snugly behind the contact portion of the terminal. Strip the wire insulation back 1/8 inch and insert the wire through the insulation tabs into the conductor tabs until the insulation hits the conductor jaw face or until the conductor touches the wire stop.
  • Page 17: Crimping Pressure Adjustment

    BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER FIGURE 2- -6 CRIMPING PRESSURE ADJUSTMENT 2.4 POST INSTALLATION CHECKS An operational performance flight test is recommended after the installation is completed to insure satisfactory performance of the equipment in its normal environment. Check all aircraft control movements to be sure no electrical cables interfere with their operation.
  • Page 18 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER Page 2-8 10570I01.ZIPCDL Rev 1 January/2000...
  • Page 19 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER NOTES: 1. WHEN SOLDERING, AVOID APPLYING EXCESS HEAT TO CONNECTOR BODY. HEAT SINK SPRING CONTACTS, AND CENTER CONDUCTOR INSULATOR. 2. ALTERNATE COAX RG--400 P/N 024--00051--0060 MAY BE USED. FIGURE 2- -7 CONNECTOR (P/N 030- -00101- -0002) ASSEMBLY DWG.
  • Page 20: Outline And Mounting Drawing

    BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER NOTES: INCHES 1. DIMENSIONS ARE IN [MM] . Notes Continued: 2. WEIGHT: WITH RACK 3.2 LBS [1.45KG] ± 0.2LBS [0.09KG] 5. TO DETERMINE STACK HEIGHT, USE THE HEIGHT DIMENSION FOR A FRONT AIRCRAFT PANEL MOUNT. WITHOUT RACK 3.0 LBS [1.36KG] ±0.2LBS [0.09KG] 6.
  • Page 21 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER FIGURE 2- -9 INSTALLATION ASSEMBLY DRAWING DWG. NO. 155- -05690- -0000, REV. 4 10570I01.ZIPCDL Page 2-13 Rev 1 January/2000...
  • Page 22 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER FIGURE 2- -10 KY 196B INTERCONNECT DWG. NO.064- -01084- -92, REV. B 10570I01.ZIPCDL Page 2-15 Rev 1 January/2000...
  • Page 23 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER FIGURE 2- -11 DUAL KY 196B INTERCONNECT DIAGRAM DWG. NO. 064- -01084- -91 Rev A 10570I01.ZIPCDL Page 2-17 Rev 1 January/2000...
  • Page 24 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER FIGURE 2- -12 KY 196B INTERCONNECT WITH KA 25A DWG. NO. 064- -01084- -93 Rev A (Page 1 of 2) 10570I01.ZIPCDL Page 2-19 Rev 1 January/2000...
  • Page 25 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER FIGURE 2- -12 KY 196B INTERCONNECT WITH KA 25A DWG. NO. 064- -01084- -93 Rev A (Page 2 of 2) 10570I01.ZIPCDL Page 2-21 Rev 1 January/2000...
  • Page 26: Ky 196B

    BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER FIGURE 2- -13 KY 196B PIN FUNCTION AND LOCATION DIAGRAM 10570I01.ZIPCDL Page 2-23 Rev 1 January/2000...
  • Page 27 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER Page 2-24 10570I01.ZIPCDL Rev 1 January/2000...
  • Page 28: Section Iii

    BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER SECTION III OPERATION 3.1 GENERAL INFORMATION For a detailed description of the operating controls of the KY 196B refer to the ’Silver Crown +’ pilots guide (P/N 006--18110--0000) or the aircraft’s flight manual supplement. Control layout is shown in Figure 3--1.
  • Page 29 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER five second delay is completed will return the radio to the Frequency mode and the status of the Frequency mode prior to entering Channel mode remains the same. When in Channel mode, pressing the Transfer button will return the radio to Frequency mode.
  • Page 30 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER Momentarily pushing the Transfer button returns the radio to Standby Frequency Entry. The Standby frequency prior to Active Entry mode remains unchanged. 3.1.4 REMOTE FREQUENCY TRANSFER The Remote Frequency Transfer button operates identically to the front panel Transfer button with the exception that holding the Remote Transfer button for two seconds does not place the radio in the Active Entry mode.
  • Page 31 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER Page 3-4 10570I01.ZIPCDL Rev 1 January/2000...
  • Page 32: Ky 196B Vhf Communications Transceiver

    BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER TRANSMIT STANDBY CHANNEL CONCENTRIC ACTIVE INDICATOR FREQ NUMBER TUNING KNOBS FREQ (USE) ON/OFF TRANSFER CHANNEL VOL, SQUELCH BUTTON BUTTON CONTROL P/N: 064--01084--0101 NOTE: All knob and control locations/functions are identical between various flavors. No Faceplate on --0201 Flavor (CNI 5000 version). FIGURE 3- -1 KY 196B VHF COMMUNICATIONS TRANSCEIVERS 10570I01.ZIPCDL Page 3-5...
  • Page 33 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER Page 3-6 10570I01.ZIPCDL Rev 1 January/2000...
  • Page 34 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER TRANSMIT STANDBY CHANNEL CONCENTRIC ACTIVE INDICATOR FREQ NUMBER TUNING KNOBS FREQ (USE) ON/OFF TRANSFER CHANNEL VOL, SQUELCH BUTTON BUTTON CONTROL FIGURE 3- -1 KY 196B VHF COMMUNICATIONS TRANSCEIVERS 10570I01.ZIPCDL Page 3-1 Rev 1 January/2000...
  • Page 35 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER Page 3-2 10570I01.ZIPCDL Rev 1 January/2000...
  • Page 36: Tso Appendix

    BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER TSO APPENDIX RTCA DO--160B ENVIRONMENTAL QUALIFICATION FORMS 10570I01.ZIPCDL Page i Rev 1 January/2000...
  • Page 37 BENDIX/KING KY 196B VHF COMMUNICATIONS TRANSCEIVER Page ii 10570I01.ZIPCDL Rev 1 January/2000...
  • Page 38 10570I01.ZIPCDL Page TSO-1 Rev 1 January/2000...
  • Page 39 Page TSO-2 10570I01.ZIPCDL Rev 1 January/2000...
  • Page 40 10570I01.ZIPCDL Page TSO-3 Rev 1 January/2000...
  • Page 41 This page is reserved Page TSO-4 10570I01.ZIPCDL Rev 1 January/2000...