Contents Safety ............................7 Symbols Used ..............................7 Warnings ................................7 Notes on CE Marking ............................9 Intended Use ..............................9 Proper Environment ............................10 Technical Data ........................11 Functional Principle ............................11 Model Overview ............................. 12 General Specifications ........................... 13 Vibration / Shock ............................
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Electrical Installation ......................48 PIN Assignment of Connectors ........................49 Process Interface ............................50 Industrial Process Interface (Optional) ......................51 USB Cable Extensions ........................... 51 Commissioning ........................52 Instructions for Operation...................... 53 Cleaning ................................. 53 Software TIM Connect ......................54 Installation and Initial Start-up ........................
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Appendix General Accessories ......................70 Accessories for TIM 450 and TIM 640 ................... 73 Dimensions Cooling Jacket ....................74 Dimensions Cooling Jacket Advanced ................. 75 A 4.1 Standard Version ............................75 A 4.2 Extended Version ............................76 Factory Settings ........................77 Emissivity Table Metals ......................
Safety Safety The handling of the system assumes knowledge of the instruction manual. Symbols Used The following symbols are used in the instruction manual. Indicates a hazardous situation which, if not avoided, may result in minor or mode- rate injuries. Indicates a situation that may result in property damage if not avoided.
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Safety Avoid shocks, impacts and vibration to the camera. > Damage to or destruction of the camera The power supply must not exceed the specified limits. > Damage to or destruction of the camera No solvent-based cleaning agents may have an effect on the camera (neither for the optics nor the housing). >...
Products which carry the CE mark satisfy the requirements of the EU directives cited and the European harmonized standards (EN) listed therein. The EU Declaration of Conformity is available to the responsible authorities according to EU Directive, article 10, at: MICRO-EPSILON MESSTECHNIK GmbH & Co. KG Königbacher Straße 15...
Technical Data Technical Data Functional Principle The thermoIMAGER TIM calculates the surface temperature based on the emitted infrared energy of objects, see Chap. The two-dimensional detector (FPA - focal plain array) allows a measurement of an area and will be shown as thermographic image using standardized palettes. The radiometric processing of the picture data enables the user to do a comfortable detailed analysis with the software TIM Connect.
7.5 - 13 μm 120 Hz Surface measure- 200 to 1500 °C ments in industrial (optional) application TIM 200 / BI-SPEKTRAL -20 to 900 °C 7.5 - 13 μm 128 Hz Synchronous recor- TIM 230 200 to 1500 °C ding of VIS and IR...
Technical Data General Specifications Model TIM M-05 Protection class IP 67 (NEMA-4) Operating temperature 0 ... 50 °C 0 ... 70 °C 0 ... 50 °C 0 ... 50 °C (+32 ... +122 °F) (+32 ... +158 °F) (+32 ... +122 °F) (+32 ...
Technical Data Vibration / Shock 2.4.1 Used Standards IEC EN 60068-1: 1995-03 Environmental testing - Part 1: General and guidance IEC 60068-2-6: 2008-10 Environmental testing - Part 2-6: Tests - Test Fc: Vibration (sinusoidal) IEC 60068-2-27: 2010-02 Environmental testing - Part 2-27: Test Ea and guidance: Shock IEC 60068-2-47: 2006-03 Environmental testing - Part 2-47: Mounting of specimens...
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Technical Data Vibration, sinus shaped – testing Fc (acc. IEC60068-2-6) Frequency range 10 - 500 Hz Acceleration 29.42 m/s (3 g) Frequency change 1 octave/ min Number of axes Duration 1:30 h (3 x 0.30 h) Vibration, broadband noise – testing Fh (acc. IEC60068-2-64) Frequency change 10 - 2000 Hz Acceleration, effective...
Technical Data Electrical Specifications Model TIM Power supply 5 VDC (powered via USB 2.0 interface) Current draw max. 500 mA Output Process 0 - 10 V (T , flag status or alarm status), see Chap. A 13 Interface (PIF out) Input Process Interface 0 - 10 V (Emissivity, ambient temperature, reference temperature, Flag control, (PIF in)
0.100 ... 1.100 Software TIMConnect 1) For an ideal combination of IR and VIS image we recommend the 41° lens for TIM 200 and the 23° lens for TIM 230 2) At ambient temperature 23±5 °C; whichever is greater. 3) The following options can be set: Option 1 (IR with 96 Hz at 160 x 120 px; VIS with 32 Hz at 640 x 480 px);...
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Technical Data Model TIM Temperature ranges 20 ... 100 °C; 0 ... 250 °C; -20 ... 100 °C; 0 ... 250 °C; 200 ... 1500 °C (scalable) 150 ... 900 °C; 150 ... 900 °C Option: 200 … 1500 °C Spectral range 7.5 - 13 μm 7.9 μm...
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Technical Data Model TIM G7 VGA Temperature range 20 ... 100 °C; 0 ... 250 °C; 200 ... 1500 °C (scalable) 150 ... 900 °C; Spectral range 7.5 - 13 μm 7.9 μm Detector UFPA, 640 x 480 Pixel@32 Hz 640 x 120 Pixel@125 Hz Lenses (FOV) 33°...
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Technical Data Model TIM M-05 Temperature range … 1800 °C (32 Hz and 27 Hz mode) 900 … 2000 °C (27 Hz mode) (scalable) … 1800 °C (80 Hz mode) 950 … 2000 °C (80 Hz and 32 Hz mode) …1800 °C (1 kHz mode) 1100 …...
Technical Data Microscope Lenses Model TIM 450 TIM 640 Optical resolution 382 x 288 Pixel @ 80 Hz 640 x 480 Pixel @ 32 Hz 640 x 120 Pixel @ 125 Hz Temperature ranges (scalable) -20 to 100°C, 0 to 250 °C, (20)150 to 900 °C Spectral range 7.5 to 13 μm Frame rate...
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Technical Data Model TIM 450 TIM 640 Shock / Vibration IEC 60068-2 Housing (size) 46 mm x 56 mm x 90 mm Weight 370 g, inclusive lens Emissivity 0.100 … 1.10 1) Accuracy statement effective from 150 °C 2) MFOV on TIM 450 is 2 x 2 pixels; on TIM 640 3 x 3 pixels 3) For more information, see Chap.
1 Process interface cable inclusive terminal block (1 m) 1 Software package TIM Connect 1 Instruction manual 1 Aluminum case thermoIMAGER TIM 200 / TIM 230 only: Focusing tool for VIS camera 3.1.2 TIM Thermal Developer Kit 1 thermoIMAGER TIM 160 or TIM 200 3 lenses (23 °, 6 °...
The turning out of the optics leads to the focus setting “near” and the turning in of the lens to the focus set- ting “infinity”. The visual camera (TIM 200/ 230 only) is adjusted with the supplied focusing tool, see Fig.
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Fig. 5, see Fig. 6, see Fig. With the help of BI-SPECTRAL technology at TIM 200/ 230, a visual image (VIS) can be combined with a thermal image (IR). Both can be finally captured time synchronously. thermoIMAGER TIM Page 26...
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Optical Charts Fig. 4 Measurement field of the infrared camera TIM representing the 23° x 17° lens, dimensions in mm, not to scale HFOV Horizontal enlargement of the total measuring at object level VFOV Vertical enlargement of the total measuring at object level IFOV Size at the single pixel at object level DFOV...
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Optical Charts TIM 160/200 Focal Minimum Distance to object (Measuring field in m, pixel in mm) (160 x 120 px) length distance 0,02 23 ° x 17 ° 10 mm 0.2 m HFOV 0.012 0.043 0.08 0.12 0.21 0.41 0.81 1.62 2.44 12.2...
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Optical Charts TIM 160/200 Focal Minimalum Distance to object (Measuring field in m, pixel in mm) (160 x 120 px) length distance 0.02 72 ° x 52 ° 3,3 mm 0,2 m HFOV 0.039 0.152 0.29 0.43 0.72 1.42 2.84 5.66 8.49 14.1 42.4...
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Optical Charts TIM 400/450 Focal Minimum Distance to object (Measuring field in m, pixel in mm) TIM 450 G7 length distance 0.02 (160 x 120 px) 29 ° x 22 ° Stan- 18.7 0,2 m HFOV 0.060 0,11 0.16 0,27 0,53 15,6 52,1 dard lens...
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Optical Charts TIM 400/450 Focal Minimum Distance to object (Measuring field in m, pixel in mm) TIM 450 G7 length distance 0.02 (160 x 120 px) 53 ° x 40 ° 10.5 mm 0.2 m HFOV 0.11 0.21 0.31 0.51 1.0 29.7 99.0 White angle VFOV...
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Optical Charts TIM 640 Focal Minimum Distance to object (Measuring field in m, pixel in mm) TIM 640 G7 length distance (640 x 480 px) 33 ° x 25 ° 18.7 mm 0.2 m HFOV 0.068 0.13 0.19 0.31 0.60 1.20 2.38 3.57...
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Optical Charts TIM 640 Focal Minimum Distance to object (Measuring field in m, pixel in mm) TIM 640 G7 length distance (640 x 480 px) 90 x 64 ° 7.7 mm 0.2 m HFOV 0.220 0.43 0.63 1.03 2.03 4.04 8.06 12.07 20.1 60.3 200.8...
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Optical Charts TIM M-1 Focal Minimum Distance to object (Measuring field in m, pixel in mm) TIM M-05 length distance (382 x 288 px) f = 16 mm 16 mm 0.2 m HFOV 0.07 0.11 0.18 0.36 0.72 1.43 2.15 10.7 35.8 VFOV 0.05...
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Optical Charts TIM M-1 Focal Minimum Distance to object (Measuring field in m, pixel in mm) TIM M-05 length distance (382 x 288 px) f = 75 75 mm 2.0 m HFOV 0.08 0.15 0.31 0.46 VFOV 0.06 0.12 0.23 0.35 IFOV 20.0...
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Optical Charts TIM M-1 Focal Minimum Distance to object (Measuring field in m, pixel in mm) TIM M-05 length distance VGA resolution (764 x 480 px) f = 16 mm 16 mm 0.2 m HFOV 0.14 0.21 0.36 0.72 1.43 2.87 21.5 71.6...
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Optical Charts TIM M-1 Focal Minimum Distance to object (Measuring field in m, pixel in mm) TIM M-05 lenght distance VGA resolution (764 x 480 px) f = 75 75 mm 2.0 m HFOV 0.15 0.31 0.61 0.92 15,3 VFOV 0.10 0.19 0.38...
Mechanical Installation Mechanical Installation The thermoIMAGER TIM is equipped with two metric M4 thread holes on the bottom side (6 mm depth) and can be installed either directly via these threads or with help of the tripod mount (also on bottom side). The tightening torque of the M4 screws for mounting the TIM camera should be between 1 ...
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Mechanical Installation Fig. 11 Dimensional drawing TIM 200 / 230, dimensions in mm, not to scale thermoIMAGER TIM Page 39...
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Mechanical Installation Fig. 12 Dimensional drawing TIM 400 / TIM 450 / TIM 450 G7 / TIM 640 / TIM 640 G7, optics 29°/33° & 53°/60° dimensions in mm, not to scale thermoIMAGER TIM Page 40...
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Mechanical Installation Fig. 13 Dimensional drawing TIM 400 / TIM 450 / TIM 450 G7 / TIM 640 / TIM 640 G7, optics 13°/15, dimensions in mm, not to scale thermoIMAGER TIM Page 41...
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Mechanical Installation Fig. 14 Dimensional drawing TIM 450 / TIM 640, microscope optics 10°/12°, dimensions in mm, not to scale thermoIMAGER TIM Page 42...
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Mechanical Installation Fig. 15 Dimensional drawing TIM M-1, TIM M-05, dimensions in mm, not to scale thermoIMAGER TIM Page 43...
Mechanical Installation Accessories A mounting base, stainless steel and a protective housing, stainless steel, inclusive mounting base are available as optional accessories, see Chap. The infrared camera thermoIMAGER TIM can be used at ambient temperature up to 50 °C. At higher ambient temperatures (up to 240 °C) the cooling jacket, see Chap. Fig.
Mechanical Installation Changing the Lens The thermoIMAGER TIM camera is offered with several different lenses (lenses depending on the camera variant). To change a lens, rotate it as shown below. For the TIM M-1 and TIM M-05, first remove the the protective tube of TIM M-1 and TIM M-05 off, see Fig.
Mechanical Installation Fixing the Focus of the Lens (only for TIM M-1 and TIM M-05) With the TIM M-1 and TIM M-05, it is possible to fix the focus of the lens. To do this, unscrew the protective tube of the camera, see Fig.
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Mechanical Installation Fig. 21 Focusing screws for focus ring thermoIMAGER TIM Page 47...
Electrical Installation Electrical Installation At the back side of the thermoIMAGER TIM you will find two connector plugs. Please connect the supplied USB cable with the left plug. The right connector plug is only used for the process interface. Plug for PIF cable Plug for USB cable Fig.
Electrical Installation PIN Assignment of Connectors SDA (I SCL (I DGND 3.3 V (Out) View on connector side Fig. 23 Pin assignment of rear side of camera In case you would like to connect the process interface of the camera directly to external hardware (with- out using the supplied PIF cable) you should activate the field “Support proprietary PIF cable”...
Electrical Installation Process Interface The TIM is equipped with a process interface (cable with integrated electronics and terminal block), which can be programmed via the software as an Analog Input (AI) and Digital Input (DI) in order to control the camera or as an Analog Output (AO) in order to control the process.
Electrical Installation The standard process interface offers the following inputs and outputs: Designation Description max. range status Analog input 0 - 10 V Digital input 24 V Analog output 0 - 10 V Alarm output 0/ 10 V The voltage levels for the DI are: LOW = 0 ... 0.6 V / HIGH = 2 ... 24 V. Industrial Process Interface (Optional) For use in industrial environment an industrial process interface with 500 VAC isolation voltage between...
Commissioning Commissioning Please install at first the software TIM Connect from the delivered CD. Further information regarding software installation as well as software features you will find in the instruction manual supplied on the CD. Now you can connect the thermoIMAGER TIM camera into an USB port (USB 2.0) of your PC. If connecting the thermoIMAGER TIM camera and the computer please plug at first the USB cable into the camera and then into the computer.
Instructions for Operation Instructions for Operation Cleaning Lens cleaning: Blow off loose particles using clean compressed air. The lens surface can be cleaned with a soft, humid tissue moistened with water or a water based glass cleaner. Never use cleaning compounds which contain solvents (neither for the lens nor for the housing). >...
Software TIM Connect Software TIM Connect Fig. 27 Example window Further information regarding software installation as well as software features you will find in the manual supplied on the CD. thermoIMAGER TIM Page 54...
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Software TIM Connect IR image from the camera Temperature profile: Shows the temperatures along max. 2 lines at any size and position in the image. Reference bar: Shows the scaling of temperature within the color palette. Temperature of measure area: Analyses the temperature according to the selected shape, e.g. average temperature of the rectangle.
Software TIM Connect Installation and Initial Start-up Uninstall previous versions of the PI Connect before installing the new software. To this use the Un- install icon in the start menu. All drivers are booted via Windows OS automatically. A driver installation is not necessary. By default the program starts automatically in English.
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Software TIM Connect Fig. 28 calibration data transfer After the calibration files have been installed the live image from the camera is shown inside a window on your PC screen. Choose the desired language in the menu Tools > Language. Adjust the focus of the image by turning the exterior lens ring at the camera.
Software TIM Connect Basic Features of Software TIM Connect Extensive infrared camera software - No restrictions in licensing - Modern software with intuitive user interface - Remote control of camera via software - Display of multiple camera images in different windows - Compatible with Windows XP , Vista and 7 and LabVIEW High level of individualization for customer specific display - Various language option including a translation tool...
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Software TIM Connect Extensive online and offline data analysis - Analysis supported by measurement fields, hot and cold spot searching, image subtraction - Real time temperature information within main window as digital or graphic display (line profile, temperature time diagram) - Slow motion repeat of radiometric files and analysis without camera being connected - Editing of sequences such as cutting and saving of individual images...
Basics of Infrared Thermometry Basics of Infrared Thermometry 10.1 Introduction Depending on the temperature each object emits a certain amount of infrared radiation. A change in the tem- perature of the object is accompanied by a change in the intensity of the radiation. Searching for new optical material William Herschel by chance found the infrared radiation in 1800.
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Basics of Infrared Thermometry For the measurement of “thermal radiation” infrared thermometry uses a wave-length ranging between 1 μ and 20 μm. The intensity of the emitted radiation depends on the material. This material contingent constant is described with the help of the emissivity which is a known value for most materials, see Chap. 11., see Chap. Infrared thermometers are optoelectronic sensors.
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Basics of Infrared Thermometry Object Lens Sensor Electronics Display Infrared system Fig. 31 Optical path The advantages of non-contact temperature measurement are clear - it supports: - temperature measurements of moving or overheated - objects and of objects in hazardous surroundings - very fast response and exposure times - measurement without inter-reaction, no influence on the - measuring object...
Basics of Infrared Thermometry 10.2 Application Examples Monitoring of electronic Electronic development Process control extrud- Development of elec- cabinets ing plastic parts tronic components Monitoring of cables Development of me- Process control at calen- Process control in solar chanical parts dering cell production thermoIMAGER TIM...
Emissivity Emissivity 11.1 Definition The intensity of infrared radiation, which is emitted by each body, depends on the temperature as well as on the radiation features of the surface material of the measuring object. The emissivity (e – Epsilon) is used as a material constant factor to describe the ability of the body to emit infrared energy.
Emissivity 11.2 Determination of Unknown Emissivity 3 methods: First of all, determine the current temperature of the measuring object with a thermocouple or contact sensor. The second step is to measure the temperature with the infrared thermometer and modify the emissivity until the displayed measuring value corresponds to the current tem- perature.
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Fig. 36 Shiny metal surface Fig. 37 Blackened metal surface Afterwards, determine the temperature of a directly adjacent area and modify the emissivity until the measured value corresponds to the temperature of the colored surface. On all three methods the object temperature must be different from ambient temperature. thermoIMAGER TIM Page 66...
11.3 Characteristic Emissivity In the case that none of the methods mentioned above help to determine the emissivity you may use the emissivity tables, see Chap. 6, see Chap. 7. These are only average values. The actual emissivity of a ma- terial depends on the following factors: - Temperature - Measuring angle...
The liability for material defects is 12 months from delivery. Within this period, defective parts, except for wearing parts, will be repaired or replaced free of charge, if the device is returned to MICRO-EPSILON with shipping costs prepaid. Any damage that is caused by improper handling, the use of force or by repairs or modifications by third parties is not covered by the liability for material defects.
Service, Repair If the camera is defective, please send us the affected parts for MICRO-EPSILON MESSTECHNIK repair or exchange. GmbH & Co. KG Königbacher Str. 15 If the cause of a fault cannot be clearly identified, please send 94496 Ortenburg / Germany the entire measuring system to: Tel.
Appendix | General Accessories Appendix General Accessories TM-MB-TIM Mounting base, adjustable in two axes TM-PH-TIM Protective housing, stainless steel, inclusive mounting base TM-J-TIM Cooling jacket for the TM-Jxx-TIM thermoIMAGER TIM 160 and TIM 4x0; dimensions, see Chap. Dimensions in mm (inches), not to scale thermoIMAGER TIM Page 70...
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Appendix | General Accessories TM-JAB-TIM Mounting bracket for cooling jacket, adjustable in two axes; for the thermoIM- AGER TIM 160 and TIM 4x0 TM-CJAxxxx Further information on request, see Chap. Cooling Jacket Ad- vanced Dimensional drawing, see Chap. TM-NETBox-TIM Miniature PC for standalone installa- tion of TIM systems TM-USBSII-TIM...
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Appendix | General Accessories TM-OPH24F-TIM Outdoor protective housing for TIM (suit- able for optics up to 90° FOV) with foils window TM-OPH24GE-TIM Outdoor protective housing for TIM (suit- able for optics up to 90° FOV) with GE window Other versions on request The infrared camera TIM and the USB server can also be used for outdoor applications by using the outdoor protective housing.
Appendix | Accessories for TIM 450 and TIM 640 Accessories for TIM 450 and TIM 640 TM-MO44AK-TIM Microscope accessory kit for TIM 450 / TIM 640 inclusive microscope lens (10°x 8° FOV/450) or (12°x 9° FOV/640), mi- croscope tripod for TIM, USB stick with TIMCon- nect software package, robust plastic case with...
Appendix | Dimensions Cooling Jacket Advanced Dimensions Cooling Jacket Advanced The CoolingJacket Advanced is available as a standard version and as an extended version. A 4.1 Standard Version Dimensions in mm, not to scale thermoIMAGER TIM Page 75...
Appendix | Dimensions Cooling Jacket Advanced A 4.2 Extended Version The Extended Version is provided for applications of the TIM series with the TIM Netbox and industrial PIF or the USB Server Gigabit and industrial PIF. Both TIM Netbox and industrial PIF or USB Server Gigabit and industrial PIF can be integrated in the CoolingJacket.
Appendix | Factory Settings Factory Settings The devices have following presettings at time of delivery: Temperature range -20 ... 100 °C Emissivity 1.000 Process interface (PIF) inactive Interprocess Communication (IPC) inactive Measurement function Rectangle measure area thermoIMAGER TIM Page 77...
Appendix | Industrial Process Interface (Optional) Material Typical Emissivity Spectral response 1.0 μm 2.3 μm 5.1 μm 8 - 14 μm Sand 0.95 Snow Soil 0.9 - 0.98 Textiles 0.95 0.95 Water 0.93 Wood Natural 0.9 - 0.95 0.9 - 0.95 Industrial Process Interface (Optional) For use in industrial environment an industrial process interface with 500 VAC isolation voltage between...
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Appendix | Industrial Process Interface (Optional) Color Designation Gray Interrupt Green SCL (I Yellow SDA (I White 3,3 V Brown Shield Fig. 40 Pin assignment connection cable industrial PIF The industrial process interface offers the following inputs and outputs: Designation Description max.
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Appendix | Industrial Process Interface (Optional) Controlled conditions on camera Standard process interface Industrial process interface and software TM-PIF-TIM TM-PIF500V2-TIM Interruption USB cable to camera Interruption data cable camera - PIF Interruption power supply - PIF Shut-down of TIM Connect software Crash of TIM Connect software Fail-safe output 0 V at analog output (AO)
Appendix | USB Cable Extensions Fail-safe monitoring states, see Fig. 41 [1] Malfunction of TIM [2] Malfunction of TIM Connect software [3] Breakdown of TIM power supply/ Interruption of USB cable [4] Breakdown of PIF power supply [5] Interruption of cable TIM-PIF [6] Cable break of fail-safe cable [7] Short circuit of fail-safe cable USB Cable Extensions...
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Appendix | USB Cable Extensions Fig. 43 Ethernet network communication with TIM Netbox Fig. 44 Stand-Alone operation with TIM Netbox thermoIMAGER TIM Page 86...
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Appendix | USB Cable Extensions Fig. 45 USB Server Gigabit thermoIMAGER TIM Page 87...
Appendix | A Brief Overview to Serial Communication A 10 A Brief Overview to Serial Communication A 10.1 Introduction One of the features of the thermoIMAGER TIM Connect software is the ability to communicate via a serial comport interface. This can be a physical comport or a Virtual Comport (VCP). It must be available on the computer where the TIM connect software is installed.
To limit this effort and to enable anybody to translate the resources of the TIM Connect application Micro-Epsilon has developed the small tool Resource Translator. This tool helps to translate any visible text within the thermoIMAGER TIM Connect application.
Appendix | Process Interface A 13 Process Interface A 13.1 Analog Output PIF OUT [yellow] GND [brown] Fig. 46 Analog output For voltage measurements the minimum load impedance should be 10 KOhm. The analog output can be used as a digital output. The voltage for no alarm and alarm on can be set within the software.
Appendix | Process Interface A 13.2 Digital Input DIG IN [grey] GND [brown] Fig. 47 Digital input The digital input can be activated with a switch to the TIM GND or with a Low level CMOS/TTL signal: - Low level 0 … 0.6 V - High level 2 …...
Appendix | Process Interface A 13.3 Analog Input PIF IN [green] GND [brown] Fig. 49 Analog input Useful voltage range: 0 ... 10 V For voltage measurements the minimum load impedance should be 10 KOhm. thermoIMAGER TIM Page 92...
Appendix | Process Interface A 13.4 Relay Output on Industrial Interface [TM-PIF500V2-TIM] The analog output has to be set to Alarm. The voltage level for AO1 - AO3 can be set in the software: - no alarm: 0 V - Alarm: 2 – 10 V REL1-3 (D01-D03): Umax = 30 VDC Imax = 400 mA Fig.
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