Manitowoc NEO UD0140A Installation, Operation And Maintenance Manual

Manitowoc NEO UD0140A Installation, Operation And Maintenance Manual

U0140 series; u0190 series; u0240 series; u0310 series; undercounter ice machines

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UnderCounter Ice Machines
Installation, Operation and Maintenance Manual
Part Number: 04002909 Rev02 4/16

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Table of Contents
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Summary of Contents for Manitowoc NEO UD0140A

  • Page 1 UnderCounter Ice Machines Installation, Operation and Maintenance Manual Part Number: 04002909 Rev02 4/16...
  • Page 3: Safety Notices

    Safety Notices Warning Follow these precautions to prevent personal injury Safety Notices during installation of this equipment: Read these precautions to prevent personal injury: • Installation must comply with all applicable equipment fire and health codes with the authority • Read this manual thoroughly before operating, having jurisdiction.
  • Page 4 Warning DANGER Follow these precautions to prevent personal injury Follow these precautions to prevent personal injury while operating or maintaining this equipment: during use and maintenance of this equipment: • Read this manual thoroughly before operating, • It is the responsibility of the equipment owner to installing or performing maintenance on the perform a Personal Protective Equipment Hazard equipment.
  • Page 5: Table Of Contents

    Model Numbers ........................7 Shipping Weight .............................7 Accessories .......................... 7 Bin Caster ..............................7 Arctic Pure Water Filter system ......................7 Manitowoc Cleaner and Sanitizer ....................7 LuminIce® ..............................7 Cleanup Procedure for Accidental Bulb Breakage ..............7 Section 2 Installation Location of Ice Machine ..................... 9 Leveling the Ice Machine ........................9...
  • Page 6 Table of Contents (continued) Section 3 Operation Touch Pad Features ......................13 Ice Making Sequence of Operation .................14 Safety Limits ............................14 Section 4 Maintenance Interior Cleaning and Sanitizing ..................15 General ..............................15 Cleaning and Sanitizing Procedures ................15 Remove Parts for Cleaning ....................... 17 Preventative Maintenance Cleaning ....................
  • Page 7: General Information

    UY0190A UY0190AE MANITOWOC CLEANER AND SANITIZER UR0190A Manitowoc Ice Machine Cleaner and Sanitizer are available UR0190AE in convenient 16 oz. (473 ml) and 1 gal (3.78 l) bottles. These UD0240A are the only cleaner and sanitizer approved for use with UD0240W Manitowoc products.
  • Page 8 General Information Section 1 THIS PAGE INTENTIONALLY LEFT BLANK Part Number: 04002909 Rev02 4/16...
  • Page 9: Installation

    Section 2 Installation Location of Ice Machine Series Ice Machine Heat of Rejection* Ice Machine Air Conditioning** Peak The location selected for the ice machine must meet the U140 2400 2900 following criteria. If any of these criteria are not met, select U190 2200 2600...
  • Page 10: Electrical Service

    8' power cord only, no plug is supplied. it senses an unexpected loss of power, presumably to ground. Manitowoc does not recommend the use of a GFCI/ FUSE/CIRCUIT BREAKER GFI circuit protection with our equipment. If code requires A separate fuse/circuit breaker must be provided for each the use of a GFCI/GFI, then you must follow the local code.
  • Page 11: Water Service/Drains

    If water pressure exceeds the maximum (80 psig- COOLING TOWER APPLICATIONS 551.5 kPa) recommended pressure, obtain a water (Water-Cooled Models) pressure regulator from your Manitowoc distributor. A water cooling tower installation does not require • Install a water shut-off valve and union for both the modification of the ice machine.
  • Page 12: Ice Thickness Adjustment

    Has the On/Off button been pressed? Has the owner/operator completed the warranty registration card? Has the owner/operator been instructed regarding maintenance and the use of Manitowoc Cleaner and Thicker Bridge Thinner Bridge Sanitizer? Has the ice machine and bin been sanitized?
  • Page 13: Operation

    Section 3 Operation Touch Pad Features DELAY Pressing the Delay button will start a delay period. The ice The touch pad offers a series of pressure sensitive buttons machine will finish the freeze and harvest cycle and then to control ice machine operation and provide operational start the delay period.
  • Page 14: Ice Making Sequence Of Operation

    Operation Section 3 Ice Making Sequence of Operation SAFETY LIMITS Safety limits are stored and indicated by the control board. NOTE: The On/Off button must be depressed and the ice The number of cycles required to stop the ice machine damper must be closed before the ice machine will start.
  • Page 15: Maintenance

    U0190 5 ounces (150 ml) U0240 5 ounces (150 ml) Use only Manitowoc approved Ice Machine Cleaner and U0310 5 ounces (150 ml) Sanitizer. Using a non Manitowoc cleaner or sanitizer may result in bodily harm and/or cause damage to the Wait until the clean cycle is complete (approximately ice machine that is not covered under the warranty.
  • Page 16: Part Number: 04002909 Rev02

    Maintenance Section 4 Step 5 Mix a solution of cleaner and warm water. Step 8 Use half of the sanitizer and water solution to Depending on the amount of mineral buildup, a larger sanitize all foodzone surfaces of the ice machine and bin. quantity of solution may be required.
  • Page 17: Remove Parts For Cleaning

    Section 4 Maintenance REMOVE PARTS FOR CLEANING Thumbscrew & Thermistor Bracket A. Remove the ice thickness and harvest float switch. Pull forward on the bottom of the bracket until clear of the tab, then slide bracket upward to remove the bracket and float switch as an assembly.
  • Page 18: Preventative Maintenance Cleaning

    Maintenance Section 4 PREVENTATIVE MAINTENANCE CLEANING CLEANING THE CONDENSER This cleaning procedure can be performed between the bi- A dirty condenser restricts airflow, resulting in excessively annual cleaning and sanitizing cycles. This procedure does high operating temperatures. This reduces ice production not require removing the ice from the bin.
  • Page 19: Troubleshooting

    Section 5 Troubleshooting Checklist If a problem arises during operation of your ice machine, follow the checklist below before calling service. Routine adjustments and maintenance procedures are not covered by the warranty. Problem Possible Cause To Correct No electrical power to the ice machine. Replace the fuse/reset the breaker/turn on the main switch/plug power cord into receptacle.
  • Page 20: Safety Limit Feature

    In addition to the standard safety controls, such as the high 2. Allow the ice machine to run to determine if the pressure cutout, your Manitowoc ice machine features built- condition is recurring. in safety limits, which will stop the ice machine if conditions A.
  • Page 22 To learn how Manitowoc Foodservice and its leading brands can equip you, visit our global web site at www.manitowocfoodservice.com, then discover the regional or local resources available to you. ©2016 Manitowoc Foodservice except where explicitly stated otherwise. All rights reserved. Continuing product improvement may necessitate change of specifications without notice. Part Number: 04002909 Rev02 4/16...

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