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22 GALLON AUTOSCRUBBER PARTS & OPERATING MANUAL Thank you for purchasing a Pacific Floorcare product. Carefully inspect all components for freight damage. If freight damage is discovered, file a “CONCEALED DAMAGE REPORT” immediately with the delivering carrier. Read this manual carefully and keep it near the machine, protected from liquids and other damaging substances. Failure to follow the instructions may result in injury or damage to equipment and property.
Specifications Specifications Specifications Specifications Mod e l: S-24 ( Disk) S-28 ( Orb ita l) S-28 ( Disk) S-32 ( Disk) Solution De liv e ry Sy ste m Solution capacity: 22 gal / 83 l 22 gal / 83 l...
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TABLE OF CONTENTS SAFETY INFORMATION UNPACKING THE MACHINE • UNPACKING THE MACHINE TRANSPORTING THE MACHINE • TIE DOWN PROCEDURE BATTERIES • SELECTION AND INSTALLATION • SERVICING LEAD ACID BATTERIES (NON-HYDROLINK® MODELS) • SERVICING LEAD ACID BATTERIES WITH HYDROLINK™ WATERING SYSTEM •...
SAFETY INFORMATION This machine is intended for commercial use. Only use recommended pads or brushes and commercially approved floor cleaning chemicals intended for machine application. The following categories are used in this manual to identify noteworthy concerns: WARNING: A potentially hazardous situation that, if not avoided, could result in death or serious injury CAUTION: A potentially hazardous situation that, if not avoided, could result in moderate injury or serious property damage...
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UNPACKING UNPACKING THE MACHINE 1. Remove the outer packaging 2. Remove the four cleats and two tie down brackets holding the machine to the pallet 3. Raise the scrub head into the transport position Use a suitable ramp or platform and carefully pull the machine backwards down from the pallet NOTE: Use a ramp with no more than a 12°...
3. TRANSPORTING THE MACHINE CAUTION: Remove the batteries and get assistance before lifting the machine manually NOTE: Use a ramp with no more than a 12° incline when loading or unloading the machine NOTE: Turn power off and put the scrub head in the lowered position during transport NOTE: Do not rest the orbital head on a hard surface without a pad.
4. BATTERIES WARNING: Batteries emit hydrogen and oxygen gas Keep sparks and open flame away. Do not smoke near the machine Charge batteries in a well-ventilated area with the battery compartment open WARNING: Do not wear jewelry when working near moving or electrical components CAUTION: Remove the batteries and get assistance before lifting the machine manually CAUTION:...
SERVICING - LEAD ACID BATTERIES (NON-HYDROLINK® MODELS) WARNING: Batteries emit hydrogen and oxygen gas Keep sparks and open flame away. Do not smoke near the machine Charge batteries in a well-ventilated area with the battery compartment open WARNING: Do not wear jewelry when working near moving or electrical components CAUTION: Always wear protective clothing, gloves and goggles when handling and charging batteries REQUIRED EQUIPMENT...
SERVICING LEAD ACID BATTERIES WITH HYDROLINK™ WATERING SYSTEM Position the water jug at a level below the top of the batteries to prevent siphoning. Insert the open end of the hand pump assembly servicing tube into a jug of distilled water Prime the bulb by squeezing it until it is filled with water Remove the dust cap from the Quick Disconnect on the battery servicing manifold and snap the couplers together...
BATTERYSHIELD® AUTOMATIC WET BATTERY PROTECTION SYSTEM Scrubbers equipped with BatteryShield® technology have a sensor on the battery pack and a red LED indicator on the control panel which monitor and communicate low water conditions. When batteries are fully charged and the key is turned on, BatteryShield® will check the water level If the LED remains off, there is sufficient water in the batteries A solid red LED means BatteryShield®...
5. CHARGING WARNING: Do not plug in charger cable if wall cord or battery harness is damaged NOTE: Do not use an extension cord. This will void the warranty on the charger NOTE: Ensure battery charging and storage locations comply with OSHA and any governing agencies’ standards based on your particular location and application ON-BOARD CHARGER The on-board charger has three LEDs to indicate the status of the charging cycle when it is plugged in:...
OFF-BOARD CHARGER WARNING: Do not plug in charger cable if wall cord or battery harness is damaged NOTE: Ensure battery charging and storage locations comply with OSHA and any governing agencies’ standards based on your particular location and application Set the Battery Type switch to match the battery configuration of the machine •...
6. PRE-USE SETUP TURNING THE UNIT ON/OFF The key switch is located on the control panel. When the machine is not in use, remove the key and store it in a secure location. CIRCUIT BREAKERS The circuit breakers on the control panel protect the components from high amp-draw. In particular, the scrub head circuit will draw too many amps when overloaded by improper application setup.
7. DRIVE SYSTEM DRIVING OPERATION Bail: Squeezing the Bail activates solution flow, the brush motor, and traction drive Speed Control: Rotate the Speed Control with either thumb • Clockwise = Faster • Counterclockwise = Slower Reverse Button: Depress Reverse Button and squeeze Bail for reverse operation 8.
SOLUTION FLOW: NON-CHEMICAL INJECTION MODELS: The Solution Control Knob is located at the lower rear of the machine. The valve electrically turns on and off with the Scrub Head. The Knob controls how much solution passes through the valve when activated. •...
8. SCRUB DECK SETUP HEAD LIFT • Depress the foot lever (located at the lower right rear corner of the machine) and shift it to the right • Once clear of the notch, allow the lever to rise while the head lowers into the operating position •...
DISK MACHINE PAD DRIVERS AND BRUSHES PAD AND BRUSH REMOVAL: NOTE: Using a pad driver without a pad will damage the floor surface Toggle the “Brush On/Off” switch to position “A” for 1 second and then immediately to position “B”. The brush will spin in position “A”...
ORBITAL PADS NOTE: Do not lower the orbital head without a pad. Doing so damages the Mighty-Lok® face STANDARD CLEANING OPERATIONS: Align the corners of the pad to the corners of the aluminum plate and press to attach Lower the scrub deck onto the pad Ensure front/back and left/right alignment CHEMICAL-FREE FINISH REMOVAL: The addition of a specialized surface preparation pad in addition to the traditional cleaning pad is required for chemical-free...
9. RECOVERY SYSTEM RECOVERY TANK To drain and rinse the recovery tank: Lift the hose off the holder and lower the hose end to the desired drain location Remove the press-fit cap from the drain hose and squeeze the restriction collar to control the flow As the tank drains, lift the recovery tank lid to the fully open position Thoroughly clean and rinse out the sediment from the bottom of the tank with a clean water hose •...
SQUEEGEE BLADES INSPECTION AND SELECTION SQUEEGEE ASSEMBLY SETUP Inspect and maintain the squeegee system to achieve peak machine performance. REMOVAL AND INSTALLATION: • Install: Align the assembly, attach the vacuum hose, and tighten the easy grip knobs. • Remove: Loosen the easy-grip knobs and detach the recovery hose (reverse of installation). SQUEEGEE USE: Lower: Lift the squeegee lever, shift it left, and lower.
CLEAN AND INSPECT: Inspect both squeegee blades. If the blade edges are not clearly defined or are worn halfway through the thickness of the blade, flip the blades to another edge or replace as required. Thoroughly clean and rinse the underside of the squeegee frame, blades and neck.
RECOMMENDED MAINTENANCE REFERENCE SIX SYSTEM DAILY WEEKLY MONTHLY SECTION MONTHS CONTROL PANEL INSPECT ALL CONTROLS AND HARDWARE FOR SECURITY & SERVICEABILITY PARTS DIAGRAMS VERIFY PROPER OPERATION OF ALL CONTROLS SOLUTION DISTRIBUTION VERIFY SOLUTION FLOW & ADJUSTMENT OPERATION SOLUTION DISTRIBUTION CLEAN AND INSPECT INLINE FILTER SOLUTION DISTRIBUTION FLUSH TANK WITH FRESH WATER SOLUTION DISTRIBUTION SCRUB DECK RINSE BRUSHES & PADS SCRUB DECK SETUP RINSE & DRY SCRUB DECK SCRUB DECK SETUP CLEAN MOTOR VENTS PARTS DIAGRAMS INSPECT ISOLATORS *(ORBITAL ONLY) PARTS DIAGRAMS INSPECT LIFT LINKAGE & PIVOT BLOCKS SCRUB DECK SETUP RECOVERY SYSTEM RINSE & AIR DRY RECOVERY TANK RECOVERY SYSTEM CLEAN & INSPECT DEBRIS TRAY RECOVERY SYSTEM VERIFY DRAIN HOSE CAP IS SEALED TIGHT WHEN INSTALLED RECOVERY SYSTEM INSPECT LID SEAL RECOVERY SYSTEM INSPECT / REPLACE BROMINE PUCK *(IF EQUIPPED) RECOVERY SYSTEM...
RECOMMENDED SERVICE PARTS (PAGE 2 OF 3) PART NUMBER PART NAME DIAGRAM WEAR ITEM S‐24 S‐28 DISK S‐32 S‐28 ORB OPTIONAL 852401 CABLE, LIFT, CLEVIS CONTROLS 871501 CAP, 38MM, WITH HOLE CHEMICAL INJECTION 911622 CIRCUIT BREAKER, 30 AMPS CONTROLS 912401 CONTACTOR, 24V, 100A ELECTRONICS 912402 CONTACTOR, 24VDC, 70A ELECTRONICS 875902 DRIVER, PAD, 14 INCH SCRUB HEAD 875910 DRIVER, PAD, 16 INCH SCRUB HEAD 873304 FILTER, HEPA, MID RECOVERY TANK 843319 FILTER, SCREEN, BOWL FRAME ASSEMBLY...
RECOMMENDED SERVICE PARTS (PAGE 3 OF 3) PART NUMBER PART NAME DIAGRAM WEAR ITEM S‐24 S‐28 DISK S‐32 S‐28 ORB OPTIONAL 875010 KIT, BEARING, REPL, ORBIT SCRUB HEAD 875009 KIT, PLATE, REPL, ORBIT SCRUB HEAD 875202 MOTOR, VACUUM, 24VDC, 3‐STAGE RECOVERY TANK 875923 PAD BLACK 14X28 10/CASE SCRUB HEAD 545909 PAD GREEN TURF 14X28 SCRUB HEAD 875905 PAD RED 14X28INCH 10/CASE SCRUB HEAD 875904 PAD SPP 14X28 10/CASE SCRUB HEAD 875921 PAD WHITE 14X28 10/CASE SCRUB HEAD 875903 PAD, MIGHTYLOK ADH UNIVERSAL SCRUB HEAD...
TROUBLESHOOTING GUIDE ISSUE POTENTIAL CAUSE PROPOSED SOLUTION MANUAL SECTION SOLUTION SOLUTION FLOW SETTING IS TOO LOW ADJUST SOLUTION CONTROL DISTRIBUTION SOLUTION SOLUTION TANK IS EMPTY ADD WATER/SOLUTION TO THE TANK DISTRIBUTION SOLUTION INLINE SOLUTION FILTER IS CLOGGED REMOVE AND CLEAN THE FILTER DISTRIBUTION SOLUTION TUBE IS CLOGGED, KINKED, OR DAMAGED INSPECT TUBES...
STILL IN DELAY MODE ALLOW 10 SECONDS FOR VACCUUM TO SHUT DOWN RECOVERY SYSTEM VACUUM MOTOR WILL NOT TURN OFF CONTACT SERVICE TECHNICIAN TO TROUBLESHOOT AND VACUUM RELAY MAY BE FAULTY WIRING DIAGRAM ISOLATE SCRUB HEAD IS STILL RAISED LOWER SCRUB HEAD SCRUB DECK SETUP BATTERYSHIELD®...
S-32 SQUEEGEE ASSEMBLY 878528 – LINATEX 878513 – URETHANE ITEM QTY PART NUMBER DESCRIPTION 873205 FRAME SQUEEGEE 45 INCH 870705 BLADE REAR 45 INCH LINATEX 870711 BLADE REAR 45 INCH URETHANE 870706 BLADE FRONT 45 INCH LINARD 870712 BLADE FRONT 45 INCH URETHANE 877205 RETAINER, REAR, 45 INCH 877206 RETAINER, FRONT, 45 INCH 859703 WHEEL, GUIDE 962465 SCREW, SHOULDER, .50 X .50 920034 NUT, NYLOCK, #6‐32, SS 920035 NUT, NYLOCK, .38‐16, SS 852002 CLAMP, OVER‐CENTER, BAND 980093 WASHER, WAVE, .50INCH RETURN TO TABLE OF ...
S-24 WIRING DIAGRAM TROUBLESHOOTING TIPS • If the scrub head is not working properly when lowered, be aware that BatteryShield® intentionally disables the scrub head when the batteries need water. Refer to the BatteryShield® section of this manual. • For machines equipped with BatteryShield® refer to the BatteryShield® wiring diagram and instructions prior to proceeding. • If a yellow LED is flashing on the battery charger, verify continuity between the charger and the battery pack. • A circuit breaker is designed to prevent overloading a component. If a circuit breaker continues to trip, verify the system is not being overloaded or that a wire is not chaffed creating a short‐circuit. RETURN TO TABLE OF CONTENTS...
S-28 (DISK) & S- 32 WIRING DIAGRAM TROUBLESHOOTING TIPS • If the scrub head is not working properly when lowered, be aware that BatteryShield® intentionally disables the scrub head when the batteries need water. Refer to the BatteryShield® section of this manual. • For machines equipped with BatteryShield® refer to the BatteryShield® wiring diagram and instructions prior to proceeding. • If a yellow LED is flashing on the battery charger, verify continuity between the charger and the battery pack. • A circuit breaker is designed to prevent overloading a component. If a circuit breaker continues to trip, verify the system is not being overloaded or that a wire is not chaffed creating a short‐circuit. RETURN TO TABLE OF CONTENTS...
S-28 ORBITAL WIRING DIAGRAM TROUBLESHOOTING TIPS • If the scrub head is not working properly when lowered, be aware that BatteryShield® intentionally disables the scrub head when the batteries need water. Refer to the BatteryShield® section of this manual. • For machines equipped with BatteryShield® refer to the BatteryShield® wiring diagram and instructions prior to proceeding. • If a yellow LED is flashing on the battery charger, verify continuity between the charger and the battery pack. • A circuit breaker is designed to prevent overloading a component. If a circuit breaker continues to trip, verify the system is not being overloaded or that a wire is not chaffed creating a short‐circuit. RETURN TO TABLE OF CONTENTS...
Labor: Only a Pacific Floorcare Authorized Factory Service Center with a written factory agreement is entitled to make warranty repairs to Pacific Floorcare equipment. Labor for any warranty repair is authorized for a period of one (1) year following the date of sale to the end user.
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