NX5 PRE-INSTALLATION MANUAL TABLE OF CONTENTS Physical Requirements 1.3.1 Selecting a Location for the Transmitter 1.3.1 Preparing to Move the Transmitter into Place 1.3.2 Weight 1.3.2 Dimensions 1.3.2 Clearances 1.3.3 Cooling Requirements 1.4.1 Air Flow 1.4.1 Cooling 1.4.3 Heating 1.4.4 Electrical Requirements 1.5.1 Electrical Power...
Page 7
Web Based Control 1.8.12 Control/Monitor Cable Entry 1.8.15 Parts and tools 1.9.1 Contacting Nautel 1.9.1 Parts Supplied by Nautel 1.9.2 Parts Not Supplied by Nautel 1.9.2 Parts Ordering 1.9.2 Module Replacement Program 1.9.2 Tools for Installation 1.9.3 Pre-installation assistance 1.10.1 Pre-Installation Consulting 1.10.1...
Page 8
NX5 PRE-INSTALLATION MANUAL TABLE OF CONTENTS PAGE 1.VIII VERSION 0.1 2015-08-01...
Page 9
NX5 PRE-INSTALLATION MANUAL Release Control Record ISSUE DATE REASON 2015-08-01 Initial Release of manual. Supports NX5 hardware NARA66. Supports NX SW version 4.5 and higher. VERSION 0.1 2015-08-01 PAGE 1.IX...
Page 10
NX5 PRE-INSTALLATION MANUAL PAGE 1.X VERSION 0.1 2015-08-01...
About This Manual Technical Support Nautel offers technical support to customers over the Internet and by telephone. Nautel’s customer support team will answer your questions and work with you to identify and resolve problems. For 24-hour technical support, call toll free at 1.877.628.8353 (in USA and Canada only) or call 1.902.823.5100 (international) or find us on the Internet at http://www.nautel.com.
Page 12
Nautel Website / Online Resources The Nautel website provides useful resources to keep you up to date on your NX5. The Nautel User Forum is provided to connect, collaborate and help other Radio Engineers on Nautel related topics.
Page 13
NX5 PRE-INSTALLATION MANUAL Figure 1.3.1: Accessing the NUG www.nautel.com TOP BANNER OF NAUTEL’S HOME PAGE NUG LOGIN PAGE Documentation: Online and Printed The website’s NUG section provides online access to all the documentation for your NX5, including any quick-guides for associated transmitter options. Documentation is provided in Acrobat (PDF) format.
Page 14
NX5 PRE-INSTALLATION MANUAL To quickly find a specific section, click the section in the PDF file’s Bookmarks list. When using printed documents: To find keywords, go to the Index section at the end of the manual. To find a specific term, go to the List of Terms section near the end of the manual. PAGE 1.XIV VERSION 0.1 2015-08-01...
Page 15
NX5 PRE-INSTALLATION MANUAL About Safety All Nautel transmitters are designed to meet the requirements of EN60215, Safety Requirements for Radio Transmitters. The philosophy of EN60215 is that the removal of any cover or panel that can only be opened using a tool is a maintenance activity, and that any person performing a maintenance activity is expected to be trained for that activity.
Page 16
NX5 PRE-INSTALLATION MANUAL Lightning Hazards Before opening the transmitter and touching internal parts, remove and solidly ground the antenna connection. WARNING: It is not enough to ground the antenna terminal with the antenna still connected. Even a small impedance in the ground strap will result in lethal voltages during a lightning strike.
Personnel must be familiar with the transmitter, so that they can avoid physical danger, and be aware of hazards to themselves and the equipment. Nautel offers a number of training courses covering the basic fundamentals of RF systems and transmitters, and the operation and maintenance of the transmitter. For more information about available courses and schedules, go to the Nautel website at http://www.nautel.com/Training.aspx, or...
Operation of safety interlocks (if installed) First Aid Nautel does not offer first aid training, since the hazards associated with high voltage and RF energy are not specific to the transmitter. However, the customer should provide first aid training to all personnel who have access to the transmitter site.
Page 19
NX5 PRE-INSTALLATION MANUAL Qualifying Site Personnel Make sure that personnel who have access to the site are qualified to work around electronics and high voltage systems. Ac Power Protection You should take steps to protect equipment from surges (over-voltage spikes) on the ac power lines. Surges may occur during thunderstorms, or because of malfunctions in the electrical distribution grid.
(and to protect the rest of your site equipment and your personnel). For detailed information about lightning protection, see the Nautel Site Preparation Manual, available from your Nautel sales agent, or online from the Nautel website.
Page 21
NX5 PRE-INSTALLATION MANUAL Earthquake Protection If the transmitter site is in a region that experiences any noticeable earthquake activity, take steps to prevent the transmitter from shifting or rocking during an earthquake. Even during minor earthquakes, rocking or movement of the transmitter is likely to damage the feedline connection, and could even cause a catastrophic failure of the ac power feed into the transmitter.
Page 22
NX5 PRE-INSTALLATION MANUAL PAGE 1.XXII VERSION 0.1 2015-08-01...
NX5 PRE-INSTALLATION MANUAL DESCRIPTION SECTION 1.1: DESCRIPTION This section provides a basic description of the NX5 transmitter and includes the following topics: Capabilities Options - see page 1.1.3 Capabilities Power The NX5 is capable (with 130% positive peak modulation) of up to 5.5 kW of RF carrier power. The maximum continuous average power (carrier plus modulation) is 7.5 kW (corresponding to 5 kW of carrier power with 100% continuous tone modulation);...
Page 24
Discrete Wiring - routing multiconductor signaling cable from the transmitter to a remote control board. Nautel Phone Home - configurable through the remote AUI; monitors transmitter data and allows Nautel’s Customer Service Department to proactively support your transmitter, possibly before a fault occurs.
NX5 PRE-INSTALLATION MANUAL DESCRIPTION Options The following options are available for purchase for your NX5. Inform Nautel of your intention to use any of these options prior to purchasing your transmitter to allow factory configuration and testing. Standby Exciter The NX5 supports operation with a standby exciter, which can be installed in the transmitter. With a stancby exciter you can enable and configure the NX5’s automatic changeover function.
Page 26
NX5 PRE-INSTALLATION MANUAL DESCRIPTION Key-Controlled Access System For additional safety, the NX5 can be configured to use a key-controlled access system. This system uses an ac disconnect switch, antenna ground switch and a key system to prevent unsafe access to the NX5 until ac power is properly disconnected, and the antenna connection is grounded.
Be aware of lightning protection issues when installing ac power. Lightning protection is essential Recommendations for to protect both personnel and equipment at your site. Refer to Nautel’s Transmitter Site Preparation Manual. Install a safety power interlock switch in series with the ac power service installed in Step 6.
Page 28
1.6.4. 13. Arrange manpower or lifting equipment to move the transmitter into place. You can use a forklift or pallet jack, or install Nautel-provided casters on the bottom of the cabinet to move the transmitter into place for installation. See “Preparing to Move the Transmitter into Place”...
HEATING AIR FILTER BOTTOM AC Minimum transmitter room ambient air Nautel Part # HR142 temperature is 0°C (32°F) CABLE ENTRY 18” x 24” x 2”, American (intended for use when a Air Filter PerfectPleat HC...
NX5 PRE-INSTALLATION MANUAL PHYSICAL REQUIREMENTS SECTION 1.3: PHYSICAL REQUIREMENTS This section provides physical specifications for the NX5 transmitter and its components, and lists physical site requirements. This section includes the following topics: Selecting a Location for the Transmitter Preparing to Move the Transmitter into Place - see page 1.3.2 Weight - see page 1.3.2 ...
If you are planning to use a pallet jack, arrange for a 27-inch wide jack. Only one fork of the pallet jack will be used, but it can be centered under the transmitter cabinet. Nautel also recommends arranging for an additional person who can assist with stabilizing the transmitter while it is being lifted and moved by the pallet jack operator.
NX5 PRE-INSTALLATION MANUAL PHYSICAL REQUIREMENTS Clearances The required minimum clearances for the transmitter cabinet are 1.2 m (4.0 feet) at the front and rear to allow for the swing of the front and rear doors and 1.2 m (4.0 feet) on top of the cabinet to allow access for wiring and RF feedline installation.
Page 33
NX5 PRE-INSTALLATION MANUAL PHYSICAL REQUIREMENTS Figure 1.3.1: NX5 Top View Optional Air Intake Duct under rear cover (see dimensions below) Air Exhaust FRONT Dimensions in inches (mm) PAGE 1.3.4 VERSION 0.1 2015-08-01...
Page 34
NX5 PRE-INSTALLATION MANUAL PHYSICAL REQUIREMENTS Figure 1.3.2: NX5 Top View (with Door Swing) Front Dimensions in inches (mm) VERSION 0.1 2015-08-01 PAGE 1.3.5...
Page 35
NX5 PRE-INSTALLATION MANUAL PHYSICAL REQUIREMENTS Figure 1.3.3: NX5 Front View Dimensions of opening: 17 in (430 mm) wide 3.5 in (90 mm) high Dress panel removed to show integrated pallet opening and wooden skids Dimensions in inches (mm) PAGE 1.3.6 VERSION 0.1 2015-08-01...
Page 36
NX5 PRE-INSTALLATION MANUAL PHYSICAL REQUIREMENTS Figure 1.3.4: NX5 Side and Rear views Side Rear Dimensions in inches (mm) VERSION 0.1 2015-08-01 PAGE 1.3.7...
Page 37
NX5 PRE-INSTALLATION MANUAL PHYSICAL REQUIREMENTS Figure 1.3.5: NX5 Floor View (Seismic Anchoring Hole Dimensions) SEISMIC ANCHORING Ensure floor support holes align with these four holes during final positioning. User provides 1/2-inch or 12 mm hardware to secure cabinet to floor. Dimensions in inches (mm) PAGE 1.3.8 VERSION 0.1 2015-08-01...
Closed air cooling requires an optional panel to cover the filter cut-out in the rear door. This panel (Nautel Part # 212-5052) is available from Nautel. VERSION 0.1 2015-08-01...
Page 39
NX5 PRE-INSTALLATION MANUAL COOLING REQUIREMENTS Figure 1.4.1: Air Flow in the NX5 Transmitter PAGE 1.4.2 VERSION 0.1 2015-08-01...
NX5 PRE-INSTALLATION MANUAL COOLING REQUIREMENTS Cooling Do not allow the transmitter room ambient air temperature to exceed 50°C (122°F) at sea level. Cooler temperatures are recommended in order to improve the reliability of the transmitter. At higher altitudes, derate the maximum inlet air temperature as follows: ...
0.26 Note: Although normal program audio is generally equivalent to 50-75% continuous tone modulation, Nautel recommends you design the cooling system for 100% continuous tone modulation, to allow suffiicient overhead and for testing purposes. Closed Loop or Forced Air Cooling Systems Closed loop or forced air cooling systems can be used, if: ...
Do not attempt to perform these activities unless you are a certified electrician. Recommendations for Transmitter Site Preparation Manual Refer to Nautel’s for information about requirements associated with lightning protection. VERSION 0.1 2015-08-01...
8.7 kW (9.7 kVA). When operating at 5 kW with no modulation, power consumption is 5.8 kW. Power consumption for a specific station will depend on the programming format and the level of audio processing. Nautel recommends the ac power source have a 25% over-capacity to ensure adequate regulation.
Page 44
NX5 PRE-INSTALLATION MANUAL ELECTRICAL REQUIREMENTS Ac Wiring When operating at 5 kW with 100% modulation by a continuous sine wave, line currents are approximately as shown in Table 1.5.1 (for high-voltage transformers, 360 - 500 V ac) or Table 1.5.2 (for low-voltage transformers, 200 - 250 V ac).
Page 45
NX5 PRE-INSTALLATION MANUAL ELECTRICAL REQUIREMENTS Ac Wiring Entry Points Top Ac Entry For top entry, ac wiring enters the transmitter cabinet through the right side of the top panel (see Figure 1.5.1). There is a cover plate with a 3/8-inch pilot hole. You can punch a larger hole in the plate (up to 2 inches in diameter) for conduit interfacing or you can remove the plate to expose a smaller rectangular hole.
Page 46
NX5 PRE-INSTALLATION MANUAL ELECTRICAL REQUIREMENTS Figure 1.5.2: Stripping back multi-wire conductors (top entry only) 90 in. minimum (top-entry) 40 in. minimum (bottom-entry) VERSION 0.1 2015-08-01 PAGE 1.5.5...
Page 47
NX5 PRE-INSTALLATION MANUAL ELECTRICAL REQUIREMENTS Bottom Ac Entry For bottom entry, ac wiring enters the transmitter cabinet through the floor of the transmitter (see Figure 1.5.3). Wires must be routed through a pre-planned cable trench in the transmitter room floor. Wires must fit through a 1.9-inch x 1.9-inch opening in the bottom of the cabinet and a 1-3/8 inch diameter hole inside the cabinet.
Page 48
A surge protector panel containing suitably rated varistors is available from Nautel. Install the surge protector panel close to the station reference ground, and as close as possible to the ac service entrance.
Page 49
NX5 PRE-INSTALLATION MANUAL ELECTRICAL REQUIREMENTS Fuse/Breaker Trip Time When selecting an over current protection device to use on the ac mains supply for the transmitter, follow the requirements of the local electrical code. In addition to those requirements, ensure that the protection device meets the following requirements to ensure that it protects the transmitter's internal wiring, but does not trip because of inrush current: The device should not trip when 12 times the transformer's rated primary full-load current is...
Page 50
Nautel recommends you consult with the generator manufacturer to carefully select and configure the correct generator to ensure successful operation of the transmitter.
10 cm (4 in.) wide copper strap. Ensure that the transmitter site’s grounding rods are adequate. For more information about electrical Recommendations for Transmitter Site Preparation Manual. grounding protection, see Nautel’s PAGE 1.5.10 VERSION 0.1 2015-08-01...
Install the ferrite toroid prior to installing flanges on the feedline cable. Nautel provides suitable ferrite toroids [Nautel Part # LP23 (2.187 inch inner diameter)] in the ancillary kit with transmitter delivery.
NX5 PRE-INSTALLATION MANUAL RF OUTPUT REQUIREMENTS Antenna Feed Cable Maximum Voltage The maximum voltage at the transmitter’s connection to a 50 load is 2.0 kV peak, when operating at kW, with 140% modulation, at a VSWR of 1.5:1. High Voltage Feed Throughs Be very careful whenever a high voltage RF conductor passes through a wall or bulkhead.
Page 54
NX5 PRE-INSTALLATION MANUAL RF OUTPUT REQUIREMENTS Bowl Type Bushings Use bowl type bushing insulators to increase the surface tracking distance from the central conductor to the grounded periphery or wall. Insulator Breakdown/Damage Insulator damage can occur during gas breakdown flashovers. When current flows across the surface of an insulator, especially when it is coated with a conductive contaminant that is slightly damp, carbon tracks can form.
This information is provided with the transmitter at time of shipment. For assistance relating to IBOC or DRM transmitter requirements, contact Nautel Customer Support. : Hermitian symmetry may not be required for DRM if the VSWR across the bandwidth of the NOTE transmitted signal is very low. Contact Nautel for recommendations. PAGE 1.6.4 VERSION 0.1 2015-08-01...
NX5 PRE-INSTALLATION MANUAL PLANNING AUDIO INPUTS SECTION 1.7: PLANNING AUDIO INPUTS The NX5 supports all current forms of AM broadcasting. This section describes the requirements associated with the audio feeds to the transmitter. Analog Broadcasting Inputs Balanced (Mono) ...
NX5 PRE-INSTALLATION MANUAL PLANNING AUDIO INPUTS Balanced (Mono) Modulating audio must be applied from an external source to the BALANCED ANALOG AUDIO XLR connector J9 on the control/interface PWB (A4). The audio source must be balanced, able to drive a 600 ...
NX5 PRE-INSTALLATION MANUAL PLANNING AUDIO INPUTS Other Features The NX5 accepts the following other inputs: Frequency Synchronization Signals You can apply a 10 MHz synchronization signal from an external source or using the optional GPS sync PWB, which can be installed in the transmitter. Optional GPS Sync PWB A GPS sync PWB can be purchased that is capable of driving a 3.3 V or 5 V GPS antenna.
Page 59
NX5 PRE-INSTALLATION MANUAL PLANNING AUDIO INPUTS Figure 1.7.1: Audio Connections CABLE ENTRY NOTE: PARTIAL WIRING ACCESS HOLE HAS A REMOVEABLE TOP VIEW PLATE WITH A PRE-CUT 1/4-INCH DIA HOLE. USE A CHASSIS PUNCH TOOL (e.g., GREENLEE) TO CREATE THE DESIRED HOLE SIZE (UP TO 2 INCHES) ON THE PLATE.
Analog Outputs - see page 1.8.11 Web Based Control - see page 1.8.12 SNMP Control/Monitoring - see page 1.8.13 Nautel Phone Home - see page 1.8.14 Control/Monitor Cable Entry - see page 1.8.15 VERSION 0.1 2015-08-01 PAGE 1.8.1...
NX5 PRE-INSTALLATION MANUAL PLANNING CONTROL/MONITOR CONNECTIONS Front Panel UI Control The NX5’s front panel user-interface (UI) lets you locally control a number of transmitter functions and set parameters. For detailed information about the front panel UI, refer to the NX5 Operating and Maintenance Manual.
Remote Inputs You can connect to ten remote inputs, which allow you to remotely control various operational characteristics of the transmitter. Each input is mapped to a control that is preset at Nautel, but is also user-configurable. Table 1.8.1 on page 1.8.6 for a list of the remote input selection options, their functional descriptions and their possible logic control options.
Page 63
NX5 PRE-INSTALLATION MANUAL PLANNING CONTROL/MONITOR CONNECTIONS Option 1 - Internal Dc Supply If you plan to use the transmitter's internal 15 V supply as the source for the remote inputs (1 through 10), the type of connections to the control/interface PWB (A4) are shown in Figure 1.8.1.
Page 64
NX5 PRE-INSTALLATION MANUAL PLANNING CONTROL/MONITOR CONNECTIONS Option 2 - External Dc Supply If you plan to use an external dc voltage (12 V to 18 V) as the source for the remote inputs, the type of connections to the control/interface PWB (A4) are shown in Figure 1.8.2.
Page 65
NX5 PRE-INSTALLATION MANUAL PLANNING CONTROL/MONITOR CONNECTIONS Table 1.8.1: Remote Inputs - Selection Options REMOTE INPUT DESCRIPTION LOGIC CONTROL OPTIONS NAME RF On/Off Same as pressing the local RF On or RF Off button. Rising (or Falling) Edge, Turn On Tells the transmitter to provide (RF On) or disable Rising (or Falling) Edge, Turn Off (RF Off) RF power if possible.
Nautel provides the appropriate gender of mating connector (Nautel Part # JS28) and connector shell (Nautel Part # JS35) in the ancillary parts kit to facilitate customer connections to the control interface PWB’s D-sub connector, as applicable.
Page 68
NX5 PRE-INSTALLATION MANUAL PLANNING CONTROL/MONITOR CONNECTIONS Table 1.8.3: Remote Outputs - Selection Options REMOTE OUTPUT DESCRIPTION LOGIC OPTIONS NAME Remote Enabled Indicates the local/remote control status of the transmitter. Output Low When False Changes can only be made remotely if the transmitter is in Output Low When True remote enabled mode.
Ground/shield connections are available on pins J6B-5, 10, 15, 20 and 25. Nautel provides a D-sub mating connector (Nautel Part # JS31) and connector shell (Nautel Part # JS35) in the ancillary parts kit to facilitate customer connections to the control/interface PWB.
Functionality available on the front panel UI and more is available remotely, provided the user has been granted proper authorization (refer to the NX5 Operations and Maintenance Manual for details on setting user permissions). Nautel recommends you use shielded Cat5 cable or better to make this connection.
Page 72
(SNMPv1, SNMPv2c and SNMPv3), Nautel only supports SNMPv1. Nautel provides the central software component, the SNMP agent, which is a program that runs on the transmitter. The SNMP agent interacts with SNMP client software applications, which range from simple MIB browser applications like the free one provided by iReasoning to customized solutions such as those provided by Burk.
Page 73
PLANNING CONTROL/MONITOR CONNECTIONS Nautel Phone Home Phone Home is a system developed by Nautel that takes advantage of the vast amount of data collected by Nautel transmitters by proactively sending information to Nautel via the internet once a user enables Phone Home on their transmitter.
NX5 PRE-INSTALLATION MANUAL PLANNING CONTROL/MONITOR CONNECTIONS Control/Monitor Cable Entry Control/monitor cables enter the transmitter cabinet through the right or left side of the top panel (see Figure 1.8.3 on page 1.8.15). For each side there is a cover plate with a 1/4-inch pilot hole. You can punch a larger hole in the plate (up to 2 inches in diameter) for conduit interfacing or you can remove the plate to expose a smaller, rectangular hole.
Module Replacement Program - see page 1.9.2 Tools for Installation - see page 1.9.3 Contacting Nautel You can reach Nautel to order parts or for technical assistance at: Nautel Limited 10089 Peggy’s Cove Road Hackett’s Cove, NS Canada B3Z 3J4 Phone: +1.877.628.8353 (Canada/US)
Pre-Installation Manual. Parts Not Supplied by Nautel Some parts and materials required to complete installation are not supplied by Nautel. The parts you need vary with the installation requirements. The list of parts you normally provide yourself during installation include: A suitable 50 ...
NX5 PRE-INSTALLATION MANUAL PARTS AND TOOLS Tools for Installation The tools you need during transmitter installation include the following: Digital voltmeter Philips screwdrivers, sizes #1 and #2 Pliers Wire cutters Slot screwdriver, 5 mm (3/16 inch) ...
Page 79
NX5 PRE-INSTALLATION MANUAL PARTS AND TOOLS PAGE 1.9.4 VERSION 0.1 2015-08-01...
Extended Warranties - see page 1.10.4 Pre-Installation Consulting Nautel field support specialists are available to answer questions and work with you to ensure that your site will be ready for the installation of your NX5 transmitter. For support, contact Nautel Customer Service and request assistance (see “On-Site Support”...
Page 81
50 test load (rated for 150% of carrier power, VSWR less than 1.1:1) Nautel’s service representative takes full responsibility for commissioning the transmitter, validating all external interfaces (i.e., the ac supply, RF output, remote control and monitoring equipment) and checking out the equipment prior to activation.
Documentation can also be provided on CD-ROM and delivered with the transmitter. On-Site Support If you require on-site assistance, Nautel’s field support specialists can help you prepare your site, and ensure that your NX5 transmitter installation can proceed as quickly as possible. For more information about onsite support, including scheduling and pricing, contact Nautel Customer Service: ...
Extended Warranties Nautel's standard four-year warranty provides excellent coverage and satisfies most customers’ needs. However, if you want extended coverage, Nautel offers one-year and two-year Extended Warranty Plans to cover electrical and mechanical repairs or replacements for all Nautel equipment.
Page 84
Only repairs done at Nautel's facilities or by Nautel authorized personnel will be covered by the Extended Warranty Plans. You must ship faulty products back to Nautel, prepaid, and in the original package or in a package that provides equivalent protection.
NX5 PRE-INSTALLATION MANUAL LIST OF TERMS SECTION 1.11: LIST OF TERMS This section defines some of the terms that are used in Nautel documentation. Analog to Digital Converter. ADC. Audio Engineering Society/European Broadcasting Union (AES/EBU) is the name of a digital AES-EBU.
Page 87
NX5 PRE-INSTALLATION MANUAL LIST OF TERMS A complete loss of RF output power, caused by any one of a variety of faults, including high Shutback. VSWR, low B+ voltage, high RF current, RF drive failure, external interlock or spark gap. Simple network management protocol.