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INTRODUCTION This instruction manual provides information about the operation and installation of the BE1-50/51B Overcurrent Relay. To accomplish this, the following information is provided: • General Information and Specifications • Controls and Indicators • Functional Description • Installation and Maintenance •...
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March 2008 CONFIDENTIAL INFORMATION of Basler Electric, Highland Illinois, USA. It is loaned for confidential use, subject to return on request, and with the mutual understanding that it will not be used in any manner detrimental to the interest of Basler Electric.
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REVISION HISTORY The following information provides a historical summary of the changes made to this instruction manual (9252000991). Revisions are listed in reverse chronological order. Manual Revision and Date Change • N, 03/08 Updated front panel drawings to show new target reset button. •...
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• D, 05/94 Clarified TIME PICKUP and INST PICKUP specification ranges, page 1-3. • Changed Figure 1-2 to also show one ampere unit burden data. • Changed time characteristics accuracy statement, page 1-6. • Added (repeated) equation for the characteristic curve time functions, page 1-8.
CONTENTS SECTION 1 • GENERAL INFORMATION ....................1-1 SECTION 2 • CONTROLS AND INDICATORS ..................2-1 SECTION 3 • FUNCTIONAL DESCRIPTION ................... 3-1 SECTION 4 • INSTALLATION ........................4-1 SECTION 5 • TESTING ..........................5-1 SECTION 6 • RELAY DIFFERENCES...................... 6-1 APPENDIX A •...
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SECTION 1 • GENERAL INFORMATION TABLE OF CONTENTS SECTION 1 • GENERAL INFORMATION ....................1-1 INTRODUCTION............................ 1-1 FEATURES ............................1-1 Advantages............................1-1 MODEL NUMBERS ..........................1-2 SPECIFICATIONS ..........................1-4 Current Sensing Input ........................1-4 Time Overcurrent (51) Element......................1-4 Instantaneous Overcurrent (50) Element ................... 1-6 Burden ..............................
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SECTION 1 • GENERAL INFORMATION INTRODUCTION BE1-50/51B overcurrent relays are microprocessor based, non-directional phase or ground relays that monitor the magnitude of a single phase ac current to provide accurate instantaneous and time overcurrent protection for 50 or 60 Hz power systems. Models are available with fifteen popular time characteristics and a wide range of pickup settings.
Figure 1-1. BE1-50/51B, S1 Case MODEL NUMBERS Model number variations in the BE1-50/51B overcurrent relays are specified by a three digit extension to the model number. Tables 1-1 and 1-2 provide model number, case style, switch SW3-3 selections, and sensing current input ranges. Internal switches provide for selecting system operating frequencies of 50 or 60 Hz, instantaneous element delays, curve sets, and instantaneous or integrating reset characteristics.
SPECIFICATIONS BE1-50/51B electrical and physical specifications are listed in the following paragraphs. Current Sensing Input 1 Ampere Unit Continuous Current: 2.8 Aac One Second Rating: 80 Aac 5 Ampere Unit Continuous Current: 14 Aac One Second Rating: 400 Aac Time Overcurrent (51) Element Setting the TIME PICKUP control at the minimum pickup setting (0.1 on the 1 ampere unit and 0.5 on the 5 ampere unit), places the relay in the most sensitive state and may be used as a safety setting.
Time characteristic curve constants are listed in Tables 1-3 and 1-4. Constants have been selected to conform to the characteristics of electromechanical relays over a range of pickup multiples from 1.3 to 40. Values of the constants are provided for use in computer relay setting software. Timing accuracy is ±1 cycle, ±2 percent of time to trip.
Integrating Reset Reset begins when the current drops below 95% of pickup and the relay has not timed out. Switch SW3-4 provides selection of either an instantaneous or integrating reset characteristic. Opening SW3-4 forces the instantaneous reset timer to zero when timed dropout occurs. This fast reset characteristic prevents the ratcheting effect that may occur with repeating system faults.
5 Ampere Unit Pickup Setting Range: 1 to 99 Aac Setting Increment: 1 Aac Accuracy: ±2%, ±25 milliamperes at or above 1.0 ampere setting Dropout Dropout occurs at 95% of pickup value. Curve Characteristics BE1-50/51B instantaneous characteristic curves are similar to standard electromechanical instantaneous units.
Figure 1-5. Harmonic Rejection Target Indicators Gravity latched, manually reset targets indicate that current of 0.2 amperes or greater was present in the trip circuit. Target coil resistance is less than 0.1 ohms and operate time is less than one millisecond. See Output Contacts for maximum current rating.
Impulse Qualified to IEC 255-5. Radio Frequency Interference (RFI) Field-tested using a 5-watt, hand-held transceiver operating at random frequencies centered around 144 MHz and 440 MHz, with the antenna located 6 inches from the relay in both horizontal and vertical planes.
SECTION 2 • CONTROLS AND INDICATORS TABLE OF CONTENTS SECTION 2 • CONTROLS AND INDICATORS ..................2-1 INTRODUCTION............................ 2-1 Figures Figure 2-1. Location of Controls and Indicators ..................2-1 Figure 2-2. Location of SW3 and Auxiliary Output Jumper Terminations ..........2-2 Tables Table 2-1.
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SECTION 2 • CONTROLS AND INDICATORS INTRODUCTION Figure 2-1 illustrates the front panel controls and indicators of the BE1-50/51B. Figure 2-2 illustrates the location of switch SW3. Both illustrations have lettered call-outs that correspond to the control and indicator descriptions provided in Table 2-1. Figure 2-1.
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Figure 2-2. Location of SW3 and Auxiliary Output Jumper Terminations BE1-50/51B Controls and Indicators 9252000991 Rev N...
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Table 2-1. BE1-50/51B Controls and Indicators (Refer to Figures 2-1 and 2-2) Locator Control or Indicator Function INST MANUAL TRIP When shorted, the test points (jacks) provide a secure means to Test Points manually trip the controlled breaker. Jacks accept a standard 0.08 inch diameter phone tip plug.
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Locator Control or Indicator Function Auxiliary Output Configures the auxiliary output contacts to close with either the Jumper Terminations instantaneous (50) trip and/or the timed (51) trip. Jumper E2 to E1A to close the auxiliary contact with the timed (51) trip.
SECTION 3 • FUNCTIONAL DESCRIPTION TABLE OF CONTENTS SECTION 3 • FUNCTIONAL DESCRIPTION ................... 3-1 GENERAL .............................. 3-1 FUNCTIONAL DESCRIPTION ......................3-1 Sensing Input............................3-1 Power Supply ............................. 3-1 Instantaneous Signal.......................... 3-1 Time Signal............................3-1 Microprocessor ........................... 3-1 Power-Off Sensing ..........................3-1 Outputs ...............................
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SECTION 3 • FUNCTIONAL DESCRIPTION GENERAL BE1-50/51B Overcurrent Relays are microprocessor based non-directional relays that measure ac current to provide secure and reliable instantaneous and time overcurrent protection for power systems. FUNCTIONAL DESCRIPTION Sensing Input Single phase ac current from system current transformers (CT) is brought into the overcurrent relay at terminals 5 and 6.
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Outputs Instantaneous and Timed System circuit breakers controlled by the output contacts can be manually tripped by applying a short across the TIME or INST MANUAL TRIP front panel test points. Current flow in the trip circuit is indicated by the operation of the target. The targets will not operate without adequate operating power for the relay. CAUTION Trip circuit voltage is present at the front panel test points.
Visually inspect the relay for damage that may have occurred during shipment. If there is evidence of damage, immediately file a claim with the carrier and notify the Regional Sales Office, or contact the Sales Representative at Basler Electric, Highland, Illinois.
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D2750-29 Note: Numbers in parentheses indicate metric dimensions (millimeters). All other dimensions are in inches. Figure 4-4. Outline Dimensions, S1 Case (Semi-Flush Mount) Figure 4-5. Panel Drilling Diagram, S1 Case (Projection Mount) 9252000991 Rev N BE1-50/51B Installation...
2.40 (62.48) 1.95 6.19 (157.2) (49.53) MOUNTING PANEL 5/16-18 STUD 2 PLACES 4.03 (102.4) (6.4) PANEL CASE DETAIL A-A SHOWING THE ADDITION OF WASHERS OVER THE BOSS TO TIGHTEN THE RELAY AGAINST THE PANEL. 4.03 MOUNTING PANEL (102.4) 10-32 SCREWS (7.9) TERMINAL EXTENSION (TYP.) FOR DETAILED INSTRUCTIONS.
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Figure 4-7. AC Input Connections 9252000991 Rev N BE1-50/51B Installation...
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Figure 4-8. DC Control Connections BE1-50/51B Installation 9252000991 Rev N...
BE1-50/51B overcurrent relays require no preventive maintenance. However, periodic checks should be performed according to scheduled practices. A recommended periodic test is provided in Section 5. If the relay fails to function properly, contact the Technical Sales Support Department of Basler Electric. STORAGE This protective relay contains long-life, aluminum, electrolytic capacitors.
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SECTION 5 • TESTING TABLE OF CONTENTS SECTION 5 • TESTING ..........................5-1 GENERAL .............................. 5-1 DIELECTRIC TEST ..........................5-1 OPERATIONAL TEST PROCEDURE ....................5-1 Test Equipment Required........................5-1 Test Procedure for Five Ampere Units....................5-3 Test Procedure for One Ampere Units....................5-5 SETTING THE RELAY ..........................
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SECTION 5 • TESTING GENERAL Dielectric testing, operational testing, and periodic testing are described in the following paragraphs. DIELECTRIC TEST In accordance with IEC 255-5 and IEEE C37.90-1989, one-minute dielectric (high potential) tests may be performed as follows: All circuits to ground: 2,828 Vdc.
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TEST SET CURRENT AMPS SOURCE BE1-50/51B TIME INST START STOP TIMER INPUT P0052-89 Figure 5-1. Pickup and Timing Test Setup TEST SET CURRENT AMPS SOURCE BE1-50/51B TIME INST START 1.0A STOP CURRENT TIMER INPUT LIMITER P0052-88 TARGET CURRENT Figure 5-2. Target Operational Test Setup BE1-50/51B Testing 9252000991 Rev N...
NOTE When testing TIME overcurrent functions, INST PICKUP settings of 00 will affect the calibration of the TIME functions. TIME PICKUP settings of 00 also affect INST functions. Test Procedure for Five Ampere Units TIME Pickup Test Perform preliminary setup: •...
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• Set INST PICKUP to 90. Step 1. Prepare to apply 1.5 amperes input current to terminals 8 and 9 and record the elapsed time from when current is applied until TIME output contacts close. Step 2. Apply the current (step from 0 to 1.5 amperes) and record the elapsed time. Elapsed time should be 1.754 to 2.084 seconds.
• Set CURVE to I. • Set TIME PICKUP to 1.0. • Set INST PICKUP to 90. Step 1. Set target current source to 1.0 ampere, ac. Step 2. Read all of Step 3 before beginning Step 3. Step 3. Apply 4.0 amperes input current to terminals 8 and 9. After the unit trips, remove the input current for 20 ±0.25 seconds, then reapply the 4.0 amperes input current.
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• Ensure that SW3 switches are set correctly: SW3-1 for operating frequency, SW3-2 to OFF (no instantaneous delay), SW3-3 to OFF (no instantaneous delay (100 series relays) or ABB type curves selected (200 series relays)), and SW3-4 to OFF (selects instantaneous reset). •...
Integrating Reset Test (Applicable Only to 200 Series Relays) Perform preliminary setup: • Connect test setup as shown in Figure 5-1. • Ensure that SW3 switches are set correctly: SW3-1 for operating frequency, SW3-2 to OFF (no instantaneous delay), SW3-3 to OFF (no instantaneous delay (100 series relays) or ABB type curves selected (200 series relays)), and SW3-4 to ON (selects integrating reset).
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SECTION 6 • RELAY DIFFERENCES TABLE OF CONTENTS SECTION 6 • RELAY DIFFERENCES...................... 6-1 GENERAL .............................. 6-1 DIFFERENCES............................6-1 Figures Figure 6-1. Location of Controls and Indicators for unit revision Q and Previous, 100 Series Relays ..6-2 Figure 6-2. Location of Controls and Indicators for Unit Revisions R, 100 Series Relays and Unit Revisions H and Previous, 200 Series Relays ..................
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SECTION 6 • RELAY DIFFERENCES GENERAL This section provides the information necessary to support BE1-50/51B 100 series relays, revision S and previous. In all unit revisions R and previous SW3 is the same as SW8. DIFFERENCES BE1-50/51B 100 series relay boards revision Q and previous have the locations for controls and indicators shown in Figure 6-1.
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Figure 6-1. Location of Controls and Indicators for unit revision Q and Previous, 100 Series Relays BE1-50/51B Relay Differences 9252000991 Rev N...
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CR18/C38 CR17 W4 W5 CR11 CR12 D1181-08 Figure 6-2. Location of Controls and Indicators for Unit Revisions R, 100 Series Relays and Unit Revisions H and Previous, 200 Series Relays 9252000991 Rev N BE1-50/51B Relay Differences...
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APPENDIX A • TIME CHARACTERISTIC CURVES TABLE OF CONTENTS APPENDIX A • TIME CHARACTERISTIC CURVES................A-1 TIME CHARACTERISTIC CURVES......................A-1 Figures Figure A-1. Time Characteristic Curve, S-Short Inverse (SW3-3 OFF, Similar to ABB CO-2) ....A-1 Figure A-2. Time Characteristic Curve, L-Long Inverse (SW3-3 OFF, Similar to ABB CO-5) ....A-2 Figure A-3.
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APPENDIX A • TIME CHARACTERISTIC CURVES TIME CHARACTERISTIC CURVES Figures A-1 through A-9 illustrate the time characteristic curves that are programmed into the nonvolatile memory of series 100 relays. Figures A-1 through A-14 illustrate the characteristic curves that are programmed into the nonvolatile memory of series 200 relays. Figure A-1.
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Figure A-2. Time Characteristic Curve, L-Long Inverse (SW3-3 OFF, Similar to ABB CO-5) BE1-50/51B Time Characteristic Curves 9252000991 Rev N...
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Figure A-3. Time Characteristic Curve, D-Definite Time (Similar to ABB CO-6) 9252000991 Rev N BE1-50/51B Time Characteristic Curves...
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Figure A-4. Time Characteristic Curve, M-Moderately Inverse (Similar to ABB CO-7) BE1-50/51B Time Characteristic Curves 9252000991 Rev N...
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Figure A-5. Time Characteristic Curve, I-Inverse (SW3-3 OFF, Similar to ABB CO-8) 9252000991 Rev N BE1-50/51B Time Characteristic Curves...
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Figure A-6. Time Characteristic Curve, V-Very Inverse (SW3-3 OFF, Similar to ABB CO-9) BE1-50/51B Time Characteristic Curves 9252000991 Rev N...
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Figure A-7. Time Characteristic Curve, E-Extremely Inverse (SW3-3 OFF, Similar to ABB CO-11) 9252000991 Rev N BE1-50/51B Time Characteristic Curves...
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Figure A-8. Time Characteristic Curve, BS142-B (BS142 Very Inverse) BE1-50/51B Time Characteristic Curves 9252000991 Rev N...
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Figure A-9. Time Characteristic Curve, BS142-C (BS142 Extremely Inverse) 9252000991 Rev N BE1-50/51B Time Characteristic Curves...
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Figure A-10. Time Characteristic Curve, S2-Short Inverse (SW3-3 ON, Similar to GE IAC 55) A-10 BE1-50/51B Time Characteristic Curves 9252000991 Rev N...
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Figure A-11. Time Characteristic Curve, L2-Long Inverse (SW3-3 ON, Similar to GE IAC 66) 9252000991 Rev N BE1-50/51B Time Characteristic Curves A-11...
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Figure A-12. Time Characteristic Curve, I2-Inverse (SW3-3 ON, Similar to GE IAC 51) A-12 BE1-50/51B Time Characteristic Curves 9252000991 Rev N...
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Figure A-13. Time Characteristic Curve, V2-Very Inverse (SW3-3 ON, Similar to GE IAC 53) 9252000991 Rev N BE1-50/51B Time Characteristic Curves A-13...
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Figure A-14. Time Characteristic Curve, E2-Extremely Inverse (SW3-3 ON, Similar to GE IAC 77) A-14 BE1-50/51B Time Characteristic Curves 9252000991 Rev N...
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ROUTE 143, BOX 269 HIGHLAND, IL 62249 USA http://www.basler.com, info@basler.com PHONE +1 618-654-2341 FAX +1 618-654-2351...
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