Genie Z-25/8 Operator's Manual
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Genie Z-25/8 Operator's Manual

Genie Z-25/8 Operator's Manual

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Table of Contents

Operator's Manual
with Maintenance Information
First Edition
Sixth Printing
Part No. 41313

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Table of Contents
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Summary of Contents for Genie Z-25/8

  • Page 1 Operator’s Manual First Edition Sixth Printing with Maintenance Information Part No. 41313...

  • Page 2: Table Of Contents

    Genie and "Z" are registered trademarks of e-mail: techpub@genieind.com Genie Industries in the USA and many other countries. These machines comply with ANSI/SIA 92.5-1992. Printed on recycled paper Printed in U.S.A. Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8 Part No. 41313...

  • Page 3: Safety

    Manufacturer's instructions and safety rules—safety and operator's manuals and machine decals employer's safety rules and worksite regulations applicable governmental regulations You are properly trained to safely operate the machine. Part No. 41313 Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8...
  • Page 4 Do not operate the machine during lightning or storms. Do not use the machine as a ground for welding. Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8 Part No. 41313...
  • Page 5 Do not use the machine on a moving or mobile surface or vehicle. Part No. 41313 Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8...
  • Page 6 Keep the platform floor clear of debris. surface or secured. Lower the platform entry mid-rail or close the entry gate before operating. Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8 Part No. 41313...
  • Page 7 An air leak or hydraulic oil leak can Observe and use the color-coded direction arrows penetrate and/or burn skin. on the platform controls and drive chassis for drive and steer functions. Part No. 41313 Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8...
  • Page 8 Be sure all maintenance has been performed as follow this symbol to avoid possible specified in this manual and the injury or death. Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8 Service Manual. Red—used to indicate the presence of an imminently Be sure all decals are in place and legible.
  • Page 9 Use a forklift to remove or install the battery entire charging cycle. pack(s). Do not contact the battery terminals or the cable clamps with tools that may cause sparks. Part No. 41313 Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8...

  • Page 10: Controls

    4 Jib boom up/down switch 10 Drive speed select switch 5 Emergency Stop button 11 Boom function speed controller 6 Jib boom rotate switch Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8 Part No. 41313...
  • Page 11 Emergency Stop button 3 10A breaker for coil circuits Jib boom rotate switch 4 10A breaker for control circuits Jib boom up/down switch 5 Hour meter 10 Boom up/down switch Part No. 41313 Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8...

  • Page 12: Pre-Operation Inspection

    Scheduled maintenance inspections shall be performed by qualified service technicians, according to the manufacturer's specifications and the requirements listed in the responsibilities manual. Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8 Part No. 41313...
  • Page 13 Platform entry mid-rail/gate o Beacon and alarms (if equipped) o Brake release components Check entire machine for: o Cracks in welds or structural components o Dents or damage to machine Part No. 41313 Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8...

  • Page 14: Maintenance

    Indicates that tools will be required to perform this procedure. Indicates that new parts will be required to perform this procedure. Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8 Part No. 41313...
  • Page 15 3 Remove the battery vent caps. 4 Check the battery acid level. If needed, replenish with distilled water to the bottom of the battery fill tube. Do not overfill. 5 Install the vent caps. Part No. 41313 Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8...

  • Page 16: Function Tests

    After repairs are completed, the operator must perform a pre-operation inspection and function tests again before putting the machine into service. Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8 Part No. 41313...
  • Page 17 17 Fully lower the platform. 28 Push the horn button. 18 Turn the key switch to platform control. Do not Result: The horn should sound. remove the tilt sensor test tool. Part No. 41313 Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8...
  • Page 18 Result: The steer wheels should turn in the direction that the blue triangle points on the control panel. Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8 Part No. 41313...
  • Page 19 Result: No boom functions should operate. The Result: All boom, steer and drive functions machine will move in the direction indicated on should operate. the control panel. 61 Repair any malfunctions before operating the machine. Part No. 41313 Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8...

  • Page 20: Workplace Inspection

    It is the operator's responsibility to read and remember the workplace hazards, then watch for and avoid them while moving, setting up and operating the machine. Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8 Part No. 41313...

  • Page 21: Operating Instructions

    Repair any function that operates from the platform when the Emergency Stop button at the platform controls is pushed in. Selecting and operating the ground controls will override the platform Emergency Stop button. Part No. 41313 Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8...
  • Page 22 2 Move the appropriate toggle switch according to markings on the control panel. Note: Drive and steer functions and boom function speed control are not available from the ground controls. Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8 Part No. 41313...
  • Page 23 Low Voltage Interrupt Light on indicates that the battery charge is almost gone and the boom up function will not work. The batteries need to be charged. Part No. 41313 Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8...
  • Page 24 7 The charger will indicate when the battery is fully charged. 8 Check the battery acid level when the charging cycle is complete. Replenish with distilled water to the bottom of the fill tube. Do not overfill. Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8 Part No. 41313...

  • Page 25: Transport Instructions

    Use chains or straps of ample load capacity. Turn the key switch to the off position and remove the key before transporting. Inspect the entire machine for loose or unsecured items. Part No. 41313 Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8...

  • Page 26: Decals

    Warning - Crushing Hazard 37051 Notice - Maximum Side Force, 150 lbs 52969 Cosmetic - Genie Boom 37052 Notice - Max Load 500 lbs, Z-20/8 & Z-25/8 1 62935 Cosmetic - Genie Z-20/8 40434 Label - Lanyard Anchorage 62936 Cosmetic - Genie Z-20/8N...
  • Page 27 Operator's Manual First Edition • Sixth Printing DECALS Shading indicates decal is hidden from view, i.e. under covers Part No. 41313 Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8...

  • Page 28: Specifications

    67 dB (A-weighted) Maximum sound level at normal operating workstations (A-weighted) Continuous improvement of our products is a Genie policy. Product specifications are subject to change without notice or obligation. Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8 Part No. 41313...
  • Page 29 3500 psi (boom functions) 241 bar Weight See Serial Plate (Machine weights vary with option configurations) Airborne noise emissions 67 dB Maximum sound level at normal operating workstations (A-weighted) Part No. 41313 Genie Z-20/8N & Genie Z-20/8 & Genie Z-25/8...
  • Page 30 Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie China Genie Scandinavia Phone +86 21 53852570 Phone +46 31 3409612 Fax +86 21 53852569...

This manual is also suitable for:

Z-20/8nZ20/8

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