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Partlow Corporation. This is the Fourth Edition of the MRC 7700 Recording Pro- file Controller Manual. It was written and produced en- tirely on a desk-top-publishing system. Disk versions are available by written request to the Partlow Advertising and Publications Department.
Product Description 1.1 1.1.1 GENERAL The instrument is a microprocessor based circular chart Recording Profile Controller capable of measuring, displaying, recording and controlling Relative Humidity and/or Temperature using Dry Bulb and Wet Bulb temperatures from a variety of inputs. Two process sensor input terminal boards are provided on each instrument.
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1.1.2 RECORDING The instrument records the selected process variable on a 10-inch circular chart. One box of standard charts is provided with each recorder. Charts are available in a wide selection of ranges. Chart rotation speed is programmable from 0.1 to 999.9 hours per revolution in 0.1 hour increments.
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1.1.7 DIGITAL COMMUNICATIONS The instrument can be ordered with a Digital Communications option that provides the capability of bi-directional communications with a supervisory computer. A dual pen instrument can have an individual address selected for each pen. FIGURE 1-2 Pen 1 Display SEG1 SEG2 SEG3 SEG4 SEG5 SEG6 RAMP...
Installation and Wiring 2.1 Read these instructions carefully before proceeding with installation and operation. Electrical code requirements and safety standards should be observed. Installation should be performed by qualified personnel. CAUTION: The Instrument AC power input is specified in the model number and on the wiring label affixed to the the top center of the platen.
2.5.1.2 AC POWER WIRING Earth Ground The instrument includes noise suppression components that require an earth ground connection to function. To verify that a good earth ground being is attached, make a resistance check from the instrument chassis to the nearest metal water pipe or proven earth ground.
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2.5.2 SENSOR PLACEMENT (Thermocouple or RTD) If the temperature probe is to be subjected to corrosive or abrasive conditions, it should be protected by the appropriate thermowell. The probe should be positioned to reflect true process temperature: In liquid media - the most agitated area. In air - the best circulated area.
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RTD LEAD RESISTANCE RTD lead length can affect instrument accuracy. Size (gauge) and length of the wire used affects lead length resistance. To determine the temperature error resulting from the lead length resistance, use the following equation: Terr = TLe * L where;...
Wiring Connections 2.6 All wiring connections are typically made to the instrument at the time of installation. Connec- tions are made at the terminal boards provided, two 12 gauge wires maximum, using copper conductors only, except thermocouple inputs. Terminal blocks are designated TB1 through TB13.
2.6.2 AC POWER WIRING CONNECTIONS WARNING: Avoid electrical shock. AC power wiring must not be connected at the source distribution panel until all wiring connections are completed. FIGURE 2-5 AC Instrument Power Input Connect the 115 VAC hot and neutral to terminals 1 and 2 respectively of TB1. See Figure 2-4 (page 14) for Terminal Block locations on the instrument.
FIGURE 2-7 RTD Inputs For Relative Humidity calculations both sensor inputs must be the same kind. For best results, a matched pair of sensors should be used. Use TB4 for the Dry Bulb input, and TB5 for the Wet Bulb input. Connections are shown for 3 wire and 2 wire RTD inputs. If a three wire device is used, install the common legs to terminals 2 and 3.
FIGURE 2-9 Remote Profile Run/Hold If the Remote Run/Hold option has been specified, make the connections as shown. The Remote Run/Hold option provides the capability of halting and restarting a running profile from the operation of a remote contact closure. The operation of the Remote Run/Hold is determined by the Program mode parameter selected.
FIGURE 2-11 Digital Communications Options Connections are made as shown using TB2. Refer to the Protocol Manual, Form #2878 for more details regarding the connections and how to use this option. This document is provided only when this option has been specified. If the communications network continues on to other instruments, connect the cable shields together, but not to the instrument.
FIGURE 2-12B SPDT Relay Output POWER LOAD 5 AMPERES MAXIMUM 1 2 3 AT 115 VAC N.O. C N.C. TB6 Relay A TB7 Relay B FIGURE 2-13 SSR Driver Output Connections are made to relays H through A as shown. Terminal connections are made using TB9, TB8, etc.
FIGURE 2-15 Transmitter Power Supply Input If the isolated 24 VDC regulated transmitter power supply has been specified, the connec- tions should be made as shown. Connections are made using TB3, terminal 1 is positive and terminal 2 is negative. The power supply is capable of providing the power needed for up to 2 transducers.
Configuration 3.1 After completing installation and wiring of the instrument the configuration (set up) procedures must be performed to prepare the instrument for operation on the intended application. The procedures include selecting specific parameters, entering data and possible jumper position- ing.
Prior to first time operation of the instrument, the configuration procedures for the Program and Tune modes must be performed as applicable. Calibration and Test modes are not used as part of the instrument configuration or operation. These are used for service and mainte- nance functions and are discussed in Section 5.6 (page 59) of this manual.
The instrument is provided with a time out feature. If the instrument is in any mode and no keypad activity takes place for 30 seconds, the instrument will time out and exit the mode automatically. The display will become the code for the respective mode. If a mode code is displayed for 5 seconds with no keypad activity, then the time out will cause the instrument to proceed to either the Control or Off mode, depending upon which operational state was in use before entry into the mode.
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Lights to indicate that the process value is in degrees F (Fahrenheit). Lights to indicate that the process value is in terms of Relative Humidity or Engineering units. Green Indicates that the value displayed is the setpoint. Lights to indicate a negative displayed value. RAMP Lights to indicate that a profile is running and is ramping the setpoint.
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AUTO/MAN: Used to: 1. In the Control mode to enter the Manual mode if proportional The upper key is for output(s) selected Pen 1, the lower key 2. In the Manual mode to enter the Control mode if proportional is for Pen 2 (if provided) output(s) selected RUN/HOLD: Used to: 1.
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PROGRAM MODE FLOW CHART Prog Pen 1 Only out2 iSi1 iCi1 o2uL iSi2 o2LL iCi2 Pen 1 & Pen 2 PEnS diSP dPoS out1 o1uL Actual Display On/Off Display - o1LL Use arrow keys to turn on or off Scroll Key Numeric Display - Use arrow keys to change value...
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CurA PAEC Units rLyA Curb CurC rLyb Curd rLyC CoAr rLyd Cobr rLyE rLyF CoCr Codr rLyg rLyH Actual Display On/Off Display - Use arrow keys to turn on or off Scroll Key Numeric Display - Use arrow keys to change value Up Arrow Key Down Arrow...
TABLE 3-1 PROGRAM MODE CONFIGURATION PROCEDURE Press the SCROLL key until Prog is displayed. Press the DOWN key to enter the Program mode. Pen 1 will be displayed in the upper display. To enter the Pen 1 parameter, press the DOWN key.
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DISPLAY AVAILABLE FACTORY YOUR STEP DESCRIPTION CODE SETTINGS SETTING SETTING 12=B T/ C degrees C 13=B T/C degrees F 14=N T/ C degrees C 15=N T/C degrees F 16=C T/ C degrees C 17=C T/C degrees F 20=RTD degrees C 21=RTD degrees F Note: Fault Detection is not...
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DISPLAY AVAILABLE FACTORY YOUR STEP DESCRIPTION CODE SETTINGS SETTING SETTING 6=Deviation Band Alarm- Closed within band Alarm 2 Same selections as Alarm 1 Display Select * diSP 1=Process value only 2=Process value/setpoint 3=Deviation only 4=Deviation and setpoint Note: When Pen Select PEnS is 5=Setpoint only programmed to a 3 (RH), the decimal position dPOS value...
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DISPLAY AVAILABLE FACTORY YOUR STEP DESCRIPTION CODE SETTINGS SETTING SETTING Display Filter Factor 1 to 20 1= no averaging (number of scans averaged) Process Filter Factor Same selection as dFF Process Value Output Pout 0=Not selected Retransmission 1=Selected (If Pout =0 then Pou and PoL will not display) Process Output -9999 to 9999...
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DISPLAY AVAILABLE FACTORY YOUR STEP DESCRIPTION CODE SETTINGS SETTING SETTING 11=Assigned to Event 3 12=Assigned to Event 4 13=Assigned to Event 5 14=Assigned to Event 6 Relay B Assignment rLyb Same selection as rLyA Relay C Assignment rLyC Same selection as rLyA Relay D Assignment rLyd Same selection as rLyA...
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DISPLAY AVAILABLE FACTORY YOUR STEP DESCRIPTION CODE SETTINGS SETTING SETTING Remote Run/Hold *** 0=Not used (optional) 1=Remote overrides keypad 2=Remote or keypad will cause hold Pen(s) Profile *** 1 or 2 Configuration 1=Pen 1 only Profile Control (only seen on 2 Pen instruments) 2=Both pens Profile Control Chart Rotation Time 0.1 to 999.9 hours per rotation...
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TUNE MODE FLOW CHART tunE rSEt ArS1 PAL1 ArS2 dAL1 bAL1 PAL2 dAL2 bAL2 SEnS Actual Display On/Off Display - Use arrow keys to turn on or off Scroll Key bAro Numeric Display - Use arrow keys to change value Up Arrow Key Down Arrow...
TABLE 3-2 TUNE MODE CONFIGURATION PROCEDURE (Not Available on Recorder Only Instruments) The Tune mode allows the entry, review or altering of the process control Tune adjustments, the alarm setting(s) and the barometric pressure adjustment. To enter the Tune mode, press and release the SCROLL key until tunE is displayed, then press the DOWN key.
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DISPLAY AVAILABLE FACTORY YOUR STEP DESCRIPTION CODE SETTINGS SETTING SETTING Automatic Reset ArS1 0.0 to 100.0 repeats per minute Output 1 - Integration (Will be seen if Pb1 was shown) Automatic Reset ArS2 0.0 to 100.0 repeats per minute Output 2 - Integration (Will be seen if Pb2 was shown) Rate Output 1 0.0 to 10.0 minutes...
TABLE 3-3 ALARM SET MODE CONFIGURATION PROCEDURE Press and release the SCROLL key until ASEt is displayed, then press the DOWN key. Press the SCROLL key to advance the display through the parameters and their values. Use the UP and DOWN keys to select (adjust) the values. After selecting a parameter, press the SCROLL key to proceed to the next parameter.
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DISPLAY AVAILABLE FACTORY YOUR STEP DESCRIPTION CODE SETTINGS SETTING SETTING *Event Output 6 on or off Soak Time 0 to 9999 units per Ptb *Event Output 1 on or off *Event Output 2 on or off *Event Output 3 on or off *Event Output 4 on or off *Event Output 5...
Event 2 on Event 3 off Ramp Time Setpoint Event 1 off Event 2 off Event 3 on Soak Time Event 1 off Event 2 off Event 3 off PLct Profile Loop Count dhru Deviation Hold after Ramp Up-None dhrd Deviation Hold after Ramp Down-None PEnd Profile End Control-Abort-oFF mode...
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ENABLE MODE FLOW CHART EnAb EtSt ECAL EPro Etun ESbY Actual Display On/Off Display - Use arrow keys to turn on or off ESPC Scroll Key Numeric Display - Use arrow keys to change value Up Arrow Key Down Arrow...
Operation 4.1 4.1.1 OFF MODE In the Off mode, the instrument control and alarm function(s) are turned off. Process re- transmission signals remain active. The chart rotation can be selected in the Program mode to stop or continue to rotate when the instrument is in the Off mode. The pen(s) will remain active.
4.1.2.3 PROFILE CONTROL OPERATION To start a profile press and release the Scroll key until the number of the profile that is to be started is displayed. With the desired profile number displayed press either the DOWN or the RUN/HOLD to start the profile. RUN will be displayed for about 2 seconds to indicate that the profile is starting.
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Segment If necessary, use the Up or Down key to change Number the segment number to the desired value, then Value press the SCROLL key. DO NOT SET THIS VALUE TO 0 AND ATTEMPT TO RUN THE PROFILE. AN ERROR 19 CODE WILL DIS PLAY AND THE PROFILE WILL NOT RUN.
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4.1.2.5 TIME PROPORTIONING CONTROL Time Proportioning Control can be implemented on controllers provided with SPST relay or SSR driver output(s). Time proportioning can be programmed for output 1 and/or 2 for each pen. Time Proportioning control is accomplished by cycling the output on and off when the process value is within the proportional bandwidth selected at a prescribed time period.
4.1.3 MANUAL MODE FOR PROPORTIONAL OUTPUTS Manual adjustment of the proportional output(s) can be used to test the operation of the output(s), while tuning to establish basic process control, or to provide control of the propor- tional output(s) during the occurance of certain error conditions. Note: The proportional output(s) do not change automatically in response to changes in the process while in the Manual mode.
6. Deviation Band Alarm Closed Within - the alarm will be on if the process value is less than one half the deviation band value selected above or below the setpoint. The alarms will be active while the instrument is in the Control mode. Relay and solid state relay drivers can be assigned to provide output capability for the alarm functions.
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4.3.2 ZIEGLER NICHOLS TUNING METHOD This procedure has been determined empirically to yield 1/4 wave decay tuning parameters that are determined by watching the system in a sustained oscillation (curve C, page 49, the ultimate proportional band and ultimate time period) and then using these values from this sustained oscillation to calculate ideal parameters.
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Period Curve A : unstable Curve B : stable Curve C : continuously cycling, ultimate PB and period...
Service 5.1 This section contains information regarding calibration and test procedures that can be performed in the field as well as items concerning the normal maintenance of the instrument. Changing Charts Chart changes may be done while in the normal operating mode. CAUTION: The chart flange assembly pin is sharp to perforate the chart.
Calibration 5.4 CAUTION: Do not attempt any calibrations without the proper test equipment that meets or exceeds the specifications listed. Press and release the SCROLL key until CAL appears on the display , then press the DOWN key to enter the mode. The display will change to CAL1. Press the SCROLL key to advance the display to the other calibration modes available.
TABLE 5-1 CALIBRATION PROCEDURES Calibration Procedure Description CAL 1 Reinitialization of Program and Tuning mode values. All parameters are reset to factory set default values. CAL 2 Main calibration necessary for all input types. CAL 3 Cold Junction Compensation calibration used to correct for component variation in the CJC circuit.
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Error recovery: See section 5.6 (page 60) for details. Insure that the millivolt source is connected correctly and functioning properly. The calibration can be exited when hLd1 or the calibration reference number is displayed by pressing the SCROLL key. CAL2 QUICK CALIBRATION This routine will allow the operator to execute a rough calibration on their unit via the keypad with no other equipment or disturbance to established wiring.
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5.4.5 CAL 5 RTD INPUT This procedure determines and saves calibration values relating to RTD inputs. This calibra- tion must be preceded by CAL 2 to properly calibrate the instrument. Both RTD inputs must be calibrated and both inputs must have valid inputs during the calibration. Decade resistance substitution box with .01% resolution or equivalent are required.
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WARNING: It is highly recommended to disconnect all outputs before selecting Mode 2 of CAL 6 as the instrument will not control properly. If the mode value can only be set to 0 or 1, only the normal and CJC Temp= 0 are available. This change applies to newer software which includes normal operation to a tenth of a degree.
Test Mode Procedures 5.5 To enter the Test mode, press and release the SCROLL key until tESt appears on the display then press the DOWN key. tSt1 will be displayed, press and release the SCROLL key to advance the display to the desired test. Tests 1, 2 and 3 are preformed as a unit so the display will advance directly to tSt4 from tSt1.
TABLE 5-2 TEST PROCEDURES AND DESCRIPTION Test Description Test 1 Microprocessor internal RAM test. Used to check the processor RAM to make sure it is functioning correctly. Test 2 External RAM test, used to test the RAM chip for proper function. Test 3 EPROM checksum test, used to check that the EPROM program is correct.
5.5.5 TEST 5 KEYPAD/DISPLAY TEST This test allows the operator to verify that the keys work and that all display elements can be lighted. No special test equipment is required. With tSt5 displayed press and hold the DOWN key, then press the SCROLL key and then release both keys.
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To exit the test, press the SCROLL key and tSt7 will be displayed. The existence of a mADC current output is dependent upon the hardware configuration. 5.5.8 TEST 8 PEN/CHART MOTOR TEST This test allows the operator to verify that pen and chart motors are functioning properly. No special test equipment is required.
The steps should be performed in order until the condition improves or all the steps have been completed. If the instrument condition has not improved contact the nearest Partlow representative or the factory for assistance. Trouble-shooting should be performed by qualified personnel using the proper equipment and following all safety precautions.
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Model Number Displayed 1. Turn off the instrument power, wait 5 seconds then during power up is incorrect re-apply the power. Verify that the number displayed (Re-initialization during the power up sequence is the same as indicated on the label affixed to the platen. If the number displayed is incorrect perform the following steps: a.
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4. Check the output(s) operation by performing Test 6 as described in the Test section. If the output(s) function in the Test mode, check the Program and Tune mode parameters to see if correctly selected (see page 30 & 37 or the Software Ref. Sheet, page 75, if already filled out).
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Pen(s) do not operate 1. Verify that the Program mode parameters are properly set (page 30 or the Software Ref. Sheet, page 80, if already filled out). 2. If the process value in the display exceeds the chart upper or the chart lower values selected in the Program mode the pen will appear stuck at the chart upper or lower edge respectively.
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FbEr 1. Inspect the Slidewire Feedback connections at Slidewire Feedback Error terminals 8, 7 and 5. Be sure that the connections are the same as shown in the position proportioning illustration (page 20). 2. Measure the resistance of the Slidewire segment. The minimum resistance must be 135 ohms, the maximum 10 K ohms.
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Er 5 - No Zero Crossings 1. Turn off the power to the instrument. Wait 5 seconds, Detected and turn the power on. 2. Connect the instrument to another AC power source. Er 6 - AC line below 45 HZ 1.
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2. Turn off the power to the instrument and open the cover. Loosen the platen hold down screw and swing the platen open. Inspect the Processor board (Appendix A-1, page 68) to insure that the input conditioning jumper JU4 is in the non-volt position. 3.
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Er19 - Tried to run 1. Press the RUN/Hold key, then press and release the profile with 0 segments SCROLL key until oFF or CtrL are displayed then press the DOWN key. This error occurs if a profile number is selected in the Profile Continue mode for a profile that has not been developed.
FIGURE A-2 - SPST Relay/SSR Driver Board TS1 R1 TS5 R5 TS6 R6 (rlyE) (rlyF) (rlyC) (rlyD) (rlyB) (rlyA) (rlyH) (rlyG) Resistor Relay If the relay is connected to a Relay A high impedance AC device, Relay B the snubber network used to Relay C protect the relay contact may Relay D...
FIGURE A-3 - SPDT Relay/SSR Driver Board TS1 R1 TS5 R5 TS6 R6 (rlyA) (rlyB) (rlyC) (rlyD) (rlyH) (rlyG) Resistor Relay If the relay is connected to a Relay A N.O. high impedance AC device, Relay A N.C. the snubber network used to Relay B N.O.
FIGURE A-4 - Current Output Board TB13 TB10 TB11 TB12 If this option board was ordered, you will find it located in the lower right hand corner of the instrument.
Appendix B Glossary Assured Soak The instrument may be programmed to interupt the Profile Soak segment if the process value exceeds a selectable deviation from setpoint value. The Profile will restart from where it was stopped when the process value does not exceed the deviation value selected from setpoint. Automatic Reset (Integral) This parameter is used so that the instrument will compensate for process variable deviations from setpoint that occur when the process load characteristics change.
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Input Correction This parameter is adjustable from -300 to 300 units and is used as a method to compensate for a linear sensor error. Factory default is 0 = no correction. Display code iCi1 and iCi2. Manual Reset This parameter is adjustable from -1500 to 1500 units representing a manual shift of propor- tional band(s) relative to the normal position.
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Rate (Derivative) This parameter is adjustable from 0.0 to 10.0 minutes and specifies how the control action responds to the rate of change in the process variable. For example, if the process variable is rising rapidly to setpoint, power is turned off sooner than it would be if the rise were slow. In effect, derivative action anticipates lags within the system and shifts the proportioning band by an amount determined by the rate of change of the input sensor.
Appendix C Order Matrix 1 Pen/2 Pen Options Option Suffix 1 One Pen Recorder Only None - Blank 2 One Pen Recording Controller N3 NEMA3† 3 One Pen Recording Profile Controller CE CE Compliance 4 Two Pen Recorder Only Voltage 5 Two Pen Recording Controller 6 Two Pen Recording Profile Controller 1 115VAC...
Appendix D Product Specifications Measurement Error Limit • Type J,K,T,E,N,C T/C’s and RTD +/- 0.25% of reading plus 1 degree @ 25 degrees C • Type R,S, B T/C’s +/- 0.25% of span @ 25 degrees C • mA andVDC +/- 0.25% of scaled span plus 1 Whole Digit @ 25 degrees C Ambient Temperature Error 0.01% of span per degree C deviation from 25 degrees C...
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EMI Emissions Designed to meet EN 50081:1994 Safety Considerations Designed to comply with IEC 1010-1 in as far as it is applicable Transmitter Power Supply Provides up to 40mA of current at 24 VDC Relative Humidity Based on 100 OHM RTD (.00385 OHMS/OHM/degrees C) input, the Relative Humidity Accuracy is +/- 2% RH @ 25 degrees C and +/- 3% RH @ 5 to 50 degrees C range.
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CONTROL ADJUSTMENTS Proportional Band 1 to 3000 units Manual Reset -1500 to 1500 units Auto Reset (Integral) 0.0 to 100.0 repeats per minute Rate (Derivative) 0.0 to 10.0 minutes Cycle Time 1 to 240 seconds Position Proportioning 0.0 to 50.0% Sensitivity On/Off Hysteresis 0 to 300 units...
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RECORD Chart 10 in circular chart; 100 charts furnished with each instrument if standard range Chart Range 0 to 9999 units Chart Drive DC Stepper motor Chart Rotation User configurable from 0.1 to 999.9 hours per revolution Pen Type Disposable Fiber-tip Pen Color Pen 1-Red Pen 2-Green...
Appendix G Profile Development Sheet The Profile Development Worksheet is intended to assist the Profile Recorder Controller customers. By filling in the worksheet with the application requirements, profile information can easily be obtained for entry into the instrument. The work- sheet is a convenient record of the profile for future use.
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Profile Worksheet Profile Number Number of Segments Segments Ramp Soak Ramp Soak Ramp Soak Ramp Soak Ramp Soak Ramp Soak Time Time Time Time Time Time Time Time Time Time Time Time Setpoint Scale Event 1 Event 2 Event 3 Event 4 Event 5 Event 6...
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Sample Profile The following is a sample profile intended to assist in understanding how the profile recorder functions. Be sure to disconnect all control outputs before running this profile. This profile does not make use of the second pen on a dual pen instrument to help keep the profile short. Press and release the SCROLL key until Prog appears on the display then press the DOWN key.
These products are warranted to be free from functional defects in materials and workman- ship at the time the products leave the Partlow factory and to conform at that time to the specifications set forth in the relevant Partlow instruction manual or manuals, sheet or sheets, for such products for a period of three years.