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EFOY Pro 600 Operation And Installation Manual

Efoy pro series
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  • Page 1 léÉê~íáçå=~åÇ=fåëí~ää~íáçå=j~åì~ä== bclv=mêç=pÉêáÉë=...

  • Page 2: Table Of Contents

    1. Introduction User Manual 1. Introduction 1.1 Foreword 1.2 Safety Information 1.3 Normal Operation 1.4 Declaration of Conformity 1.5 Seals of Approval 1.6 Disposal 2. Configuration 2.1 Standard Equipment 2.2 System Overview 2.3 Specifications 3. Operation 3.1 Integrated user interface 3.2 Remote Control 3.3 Select Language 3.4 Remote Control with Computer...
  • Page 3 7. Data Interface and Accessories 7.1 Data Interface Functionality 7.2 Computer Interface Adapter 7.3 GSM Modem GSM-2 7.4 Fuel Level Sensor FS1 7.5 Cluster Controller CC1 7.6 EFOY ProCube Appendix 8. Accessories and Spare Parts 9. Output characteristic 10. Material Safety Data Sheet Methanol...

  • Page 4: User Manual

    1. Introduction User Ma nu al Intro ductio n Foreword Thank you for purchasing an EFOY product. We hope that you will enjoy your new unit. Please read these instructions first before using and follow the installation instructions. Please contact our sales partner where you have bought the product in case you have questions about installation or operation.

  • Page 5: Safety Information

    Use only original EFOY equipment. Do not store unit and fuel cartridges at temperatures above 45° C. Do not operate at temperatures above 45°...
  • Page 6 1. Introduction There is no risk of coming into contact with methanol provided that you handle the unit and fuel cartridges in accordance with instructions. We are required by law to print the following notice. Methanol is toxic if inhaled, ingested or if it comes into contact with skin.

  • Page 7: Normal Operation

    Declaration of Conformity SFC Smart Fuel Cell AG, Eugen-Saenger-Ring 4, 85649 Brunnthal-Nord declares that the EFOY Pro 600, EFOY Pro 1200 and the EFOY Pro 1600 conform to the European Community’s 89/336/EWG guidelines for electro- magnetic compatibility. The following norms apply:...

  • Page 8: Seals Of Approval

    1. Introduction Seals of Approval These units have been tested in accordance with ECE Regulation No. 10 for electro-magnetic compatibility. Operation in motor vehicles is permitted. These units have undergone voluntary testing by TÜV SÜD for conformity with the basic requirements of IEC 62282-5 and have been awarded the seal of approval for product safety.

  • Page 9: Configuration

    The following is included in the standard delivery package: EFOY Pro fuel cell  Remote control with data line  Fuel cartridge holder with belt  Mounting plate for EFOY Pro  Exhaust hose  Charge line  Service Fluid ...

  • Page 10: Specifications

    2. Configuration Specifications Fuel cells EFOY Pro 600 EFOY Pro 1200 EFOY Pro 1600 Max. charging power per day 600 Wh/day 1200 Wh/day 1560 Wh/day Nominal power 25 W 50 W 65 W Nominal voltage 12 V / 24 V...

  • Page 11: Operation

    Oper ation Integrated user interface Push-button Green LED Yellow LED Red LED The LED’s indicate the EFOY Pro system status. The push-button is used to control the unit. Push-button action Result Starting state Resulting state Push shortly (< 0,5s) Reset...

  • Page 12: Remote Control

    Remote control connection: Connect the remote control with the included data line DL1. Then insert the plug into the left socket on the EFOY Pro marked „Remote Control“. If the included data line DL1 is not long enough, you can replace it with a commercially available network cable (Cat.
  • Page 13 3. Operation  Charging current Automatic Current 4.6 A Please note that the device interrupts power generation briefly several times an hour during normal operation and a charging power of 0.0 A is displayed then.  Firmware version Automatic V03 9.06I12V/24V QB ...

  • Page 14: Select Language

     Then hold >> 2 more seconds in order to set your language choice. Remote Control with Computer It is also possible to remote control the EFOY Pro with a computer. By using a modem this can also be done remotely. The computer interface enables the same...

  • Page 15: Connecting The Fuel Cartridge

    Note: When the cartridge is empty, “Please change fuel cartridge“ will appear on the remote control and the yellow light at the EFOY Pro and the remote control will blink. The cartridge may be changed while the system is running.
  • Page 16  The optional M28 adaptor is required to connect the M28 cartridge to the EFOY Pro. Connect the M28 fuel cartridge  Connect the EFOY Pro fuel cartridge connector (1) with the M28 adaptor (2).  Screw the M28 adaptor (2) onto the M28 fuel...

  • Page 17: Automatic Operation

    3. Operation Automatic Operation Before connecting to the electrical system, make sure the unit has been positioned properly and that the electrical system is protected by fuses (as described in Chapter 6.6). As soon as you connect the unit to the battery and after every reset the unit will start the automatic operation mode.

  • Page 18: Switching On Manually

    3. Operation Switching On manually If desired, you can switch on the unit manually regard- less of the battery voltage. The unit will then be in the “charging mode“. This function is only possible when the battery voltage is below 13.2V / 26.4 V. Press on the control panel once if the unit has been Charging mode...

  • Page 19: Automatic Antifreeze Feature

    This unit features an intelligent antifreeze feature. If Antifreeze mode the temperature drops close to the freezing point then the EFOY Pro starts automatically the charging mode to prevent freezing. As soon as the unit has warmed up enough it stops the antifreeze mode. The antifreeze mode works also if the unit is switched off.

  • Page 20: Storage

     Remove the exhaust hose. Keep it clean and place a cap over the exhaust outlet.  Remove the off-heat tube and the off-heat bow if necessary and remove the EFOY Pro from the mounting plate. .  Store unit in a cool place; however, the temperature should exceed 1°...

  • Page 21: Maintenance

    4. Maintenance Mainte nan ce Service Do not open unit! Unauthorized tampering may jeopardize safe operation and void any warranty. The unit does not contain any components that you can service or repair yourself. The unit is maintenance free under normal operating conditions.

  • Page 22: Troubleshooting

    Manufacturer’s address: SFC Smart Fuel Cell AG Eugen-Sänger-Ring 4 D-85649 Brunnthal-Nord Phone: +49 89 673 5920 Fax: +49 89 673 592 369 Email: hotline@efoy.com Web: www.efoy.com...

  • Page 23: Problems And Solution

    5. Troubleshooting Problems and Solution At the EFOY Pro and at the remote control the red and yellow light indicate a system error. The remote control additionally shows a detailed error message.. The messages will assist you in solving the problem quickly and easily.
  • Page 24 5. Troubleshooting Message Solution Please check fuel cartridge Check fuel cartridge connection and screw cartridge on connector tightly. (Error 72) Check cartridge hose for kinks. Check hose and connection for dirt. Please refill service fluid Add service fluid (see Chapter 5.4). (Error 30, 31) Check that exhaust can escape and that ambient temperature is below 45°...

  • Page 25: Problems Without Error Messages

    5. Troubleshooting Problems without Error Messages Please check the following if the device doesn’t respond and nothing is displayed on the remote control. If problem recurs: please contact the SFC partner where you have bought the product. Cause Solution Remote control has no or Check remote control connection wrong connection No battery connected, wrong...

  • Page 26: Replacing Service Fluid

    Replacing Service Fluid If service fluid is low the yellow light will turn on at the EFOY Pro and the message ”Please refill service fluid“ will appear at the control panel display. There is no need to add service fluid prior to the initial start-up.

  • Page 27: Installation / System Integration

    6. Installation Inst alla tio n / S yst em in tegr a tio n Installati on Installation Space Requirements Securely fasten unit and fuel cartridges when using on board motor vehicles. Do not operate unit if there is danger of explosion. Unit is not watertight.
  • Page 28 6. Installation The installation space should have a minimum size of 510 x 350 x 300 mm (L x W x H). In closed chambers please provide an opening with an opening cross section of at least 10 cm or 40 cm for the air intake - at structured openings (fine grid, narrow gap) accordingly more.

  • Page 29: Mounting Of The Fuel Cell

    6. Installation Mounting of the Fuel Cell Select a suitable location as described in Chapter 6.1, paying attention to the dimensions in Chapter 2.3. 1. Secure the mounting plate tightly to the desired location. Use proper screws and dowels, if necessary, so that the mounting plate cannot shake loose in case of an accident.

  • Page 30: Connecting The Off-Heat Duct

    6. Installation Connecting the Off-Heat Duct The off-heat duct (included) extracts warm air so that the unit can also be operated in close quarters. The off-heat of the heat exchanger needs to be conducted to the outside with a 100 mm duct. The cross section of the opening should be at least 35 cm²...

  • Page 31: Connecting The Exhaust Hose

    6. Installation Connecting the Exhaust Hose Within the fuel cell methanol and oxygen are converted into water and carbon dioxide. This chemical reaction generates off-heat which needs to be conducted together with water vapour and carbon dioxide to the outside. Connect the included exhaust hose and conduct the exhaust to the outside.
  • Page 32 6. Installation Routing the exhaust hose At no time may siphoning occur in the hose. Make sure that the hose is neither clogged nor blocked. The exhaust hose may not be longer than 50 cm in order to prevent freezing in winter. The hose may be up to 150 cm long for summer operation and during transitional seasons.

  • Page 33: Installing The Fuel Cartridge Holder

    6. Installation Installing the Fuel Cartridge Holder Keep fuel cartridge and all reserve cartridges away from children. Keep cartridges away from heat and out of direct sunshine. Secure fuel cartridge and all reserve cartridges so that they can not shift. Make sure that the fuel-cartridge connecting hose is neither crushed nor kinked.

  • Page 34: Electrical Connection To The Battery

    6. Installation Electrical Connection to the Battery All work should be carried out by qualified technicians in accordance with technical regulations. Improper connections or the use of wrong gauge wires could result in fire. All wires must be properly insulated and have adequate voltage rating.
  • Page 35  The EFOY Pro can only be used to charge lead batteries which conform to the technical specification (see chapter 2.3).  The EFOY Pro can charge 12 V and 24 V batteries and automatically detects the voltage of the connected battery.
  • Page 36 6. Installation Connection diagram EFOY fuel cartridge EFOY Pro Series Battery Load BROWN FUSE 2A FUSE 7,5A EFOY Pro Series connecting line to fuel cell extension sense line (optional) battery fuse 2 A battery extension power line (optional) battery fuse in power line 7,5 A...

  • Page 37: Combination With Other Energy Sources

    A widely used combination is together with solar cells. In this case it is recommended to adjust the charging parameter of the EFOY Pro so that it only switches on if solar alone can not provide enough energy (e.g. in winter times).

  • Page 38: Connecting The Remote Control

    6. Installation Connecting the Remote Control The remote control (1) displays the current status and is used to control the device. Mount the panel where it is easily accessible. Flush mounting If installing the panel flush with the surface of the unit, make sure that there is a sufficient opening for the electronic components behind the opening.
  • Page 39 6. Installation Connect the remote control with the DL data line (included). Then insert the plug into the left socket on the unit marked “Remote Control“. If the DL 1 data line is not long enough, you can replace it with a commercially available network line that is longer or shorter (Category 5 patch cable).

  • Page 40: Data Interface And Accessories

    PC (COM interface) Computer Interface Adapter With a computer it is possible to communicate with the EFOY Pro via a serial COM interface. By using a modem this can also be done remotely. This enables to check the current system status, change parameter or remote control the EFOY Pro.

  • Page 41: Gsm Modem Gsm-2

    Fuel Level Sensor FS1 The EFOY Pro by default does not supervise the fuel cartridge level. The EFOY Pro will go in an error as soon as the fuel cartridge is empty. The optional fuel cartridge sensor FS1 monitors the...

  • Page 42: Cluster Controller Cc1

    IA1 and the fuel cartridge sensor FS1 together. Parallel operation It is possible to parallel up to 5 EFOY Pro’s to provide a higher power output. The cluster controller C1 is used to synchronize the units so that they switch on and off together and act like one bigger fuel cell.

  • Page 43: Efoy Procube

    7. Data Interface and Accessories Remote control (remote-on) The EFOY Pro can be activated via a switching contact at the CC1, which means that the charging mode can be activated The same function can be activated via the computer interface. .

  • Page 44: Appendix

    151 906 018 GSM modem GSM-2 151 906 019 EFOY ProCube 153 002 001 Spare parts Mounting plate EFOY Pro 151 908 012 Fuel-cartridge holder with belt FH1 150 905 002 Belt for fuel-cartridge holder 150 905 007 Remote control with surface mount and...
  • Page 45 Parts Category Description Item number Extension power line 8 m 151 906 006 Off-heat duct EFOY Pro (set incl. flange, 151 903 021 bow, tube, face plate and screws) Off-heat flange EFOY Pro 151 903 020 Off-heat bow 151 903 014...

  • Page 46: Output Characteristic

    9. Output characteristic Output cha ract eristic U-I and U-P characteristic as per CE test...

  • Page 47: Material Safety Data Sheet Methanol

    10. Material Safety Data Sheet Methanol Mate rial Safe ty Dat a Shee t M etha nol We deliver methanol in the form of secure and certified fuel cartridges that protect you in normal operation from direct contact with methanol.. In case of accident or nausea, immediately seek medical assistance and present this safety data sheet.
  • Page 48 Page 1/5 Safety Data Sheet according to 1907/2006/EC, Article 31 Printing date 15.11.2007 Revision: 15.11.2007 1 Identification of the substance/preparation and of the company/undertaking - Product details - Trade name: METHANOL - Application of the substance / the preparation Solvents - Manufacturer/Supplier: SFC Smart Fuel Cell AG Eugen-Saenger-Ring 4...
  • Page 49 Page 2/5 Safety Data Sheet according to 1907/2006/EC, Article 31 Printing date 15.11.2007 Revision: 15.11.2007 Trade name: METHANOL (Contd. of page 1) 5 Fire-fighting measures - Suitable extinguishing agents: CO2, powder or water spray. Fight larger fires with water spray or alcohol resistant foam. - Special hazards caused by the substance, its products of combustion or resulting gases: Can form explosive gas-air mixtures.
  • Page 50 Page 3/5 Safety Data Sheet according to 1907/2006/EC, Article 31 Printing date 15.11.2007 Revision: 15.11.2007 Trade name: METHANOL (Contd. of page 2) - Ingredients with limit values that require monitoring at the workplace: 67-56-1 methanol AGW (Germany) 270 mg/m³, 200 ppm 4(II);DFG, EU, H, Y IOELV (European Union) 260 mg/m³, 200 ppm...
  • Page 51 Page 4/5 Safety Data Sheet according to 1907/2006/EC, Article 31 Printing date 15.11.2007 Revision: 15.11.2007 Trade name: METHANOL (Contd. of page 3) - Solubility in / Miscibility with Fully miscible. water: 10 Stability and reactivity - Thermal decomposition / conditions to be avoided: Protect from heat and direct sunlight. - Dangerous reactions Forms explosive gas mixture with air.
  • Page 52 Page 5/5 Safety Data Sheet according to 1907/2006/EC, Article 31 Printing date 15.11.2007 Revision: 15.11.2007 Trade name: METHANOL (Contd. of page 4) 1230 METHANOL - Description of goods: - Limited quantities (LQ) LQ0 - Transport category - Tunnel restriction code D1E - Maritime transport IMDG: - IMDG Class: 1230...
  • Page 54 ©EFOY is a registered trademark of SFC Smart Fuel Cell AG...

This manual is also suitable for:

Efoy pro 1200Efoy pro 1600

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