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Installation & Instruction Manual
Installation & Instruction Manual
Commercial & Industrial Heavy Duty Jackshaft Operator
Commercial & Industrial Heavy Duty Jackshaft Operator
(For sectional doors, rolling doors and grilles)
(For sectional doors, rolling doors and grilles)
Opera-H
Opera-H
Opera-HJ
Opera-HJ
Opera-J
Opera-J
Opera-SH
Opera-SH
(OPH)
(OPH)
(OHJ)
(OHJ)
(OPJ)
(OPJ)
(OSH)
(OSH)
Electro-Mechanical Control
Electro-Mechanical Control
READ AND FOLLOW ALL INSTRUCTIONS.
SAVE THESE INSTRUCTIONS.
GIVE TO END-USER.
Serial #
Model #
Wiring Diagram #
Project #/Name
Door #/Name
For technical support, please call 1-800-361-2260 or visit
www.manaras.com
for more information
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Summary of Contents for Manaras Opera-H
- Page 1 Installation & Instruction Manual Installation & Instruction Manual Commercial & Industrial Heavy Duty Jackshaft Operator Commercial & Industrial Heavy Duty Jackshaft Operator (For sectional doors, rolling doors and grilles) (For sectional doors, rolling doors and grilles) Opera-H Opera-H Opera-HJ Opera-HJ Opera-J Opera-J...
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Page 2: Table Of Contents
1 Phase Operator – Hardwired Wiring..............................34 3 Phase Operator – Hardwired Wiring..............................35 External Wiring – Hardwired...................................36 Mechanical Exploded Views and Replacement Components...........................37 Opera Heavy-Duty Jackshaft General View............................37 Opera-H........................................38 Opera-J........................................39 Opera-HJ.........................................40 Opera-SH........................................41 Opera Brake (BRAKE 013)..................................42 Opera Control Box - Hardwired................................43 Replacement Motors, Transformers, Solenoids, Relays and Resets.....................44... -
Page 3: Installation Instructions
10. For products having a manual release, instruct the end user on the operation of the manual release. 11. If you have any questions about the safety of the door operating system, do not install 1-800-361-2260 the operator, contact Manaras-Opera at For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... -
Page 4: General Specifications And Dimensions (Oph / Opj / Ohj)
MOTOR..........Continuous duty 1/2, 3/4, 1 horsepower OPERATOR OUTPUT SPEED....41 RPM NET WEIGHT (Operator only)....86 Lbs (39 Kg) for 1/2HP 115V Opera-H model STANDARD WIRING TYPE....C2 (momentary contact to open/stop and constant-pressure-to-close) APPLICATION........Heavy duty for sectional doors, rolling doors and grilles DUTY.............25 cycles/hour or 100 cycles/day maximum... -
Page 5: General Specifications And Dimensions (Osh)
20 ga 24 ga 18 ga Steel Steel 22 ga Steel 20 ga 22 & 24 ga Glass 22 & 24 ga Steel ins. Steel ins. ins. ½ ¾ For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... -
Page 6: Door & Operator Hardware
Figure 4 - Entrapment Warning Placard NOTE: Install the Entrapment Warning Placard (shown in Figure 4), next to the control station, visible in the area of the door. For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... -
Page 7: Operator Installation
The surface must be rigid enough to prevent any play between the operator and door shaft. Manaras-Opera recommends the use of BRACKET111 for hood-mount application. 2. Locate the four mounting holes, as shown in Figure 7. -
Page 8: Sprockets, Spreader Bar And Drive Chain Installation
6. Check the tension on the chain (there should be no more than a 1/4" of slack when the chain is depressed between the sprockets). 7. Manaras-Opera recommends the use of a chain spreader (sold separately). Set Screw Door Sprocket... -
Page 9: Operator Control Box
Figure 10. Always close the cover before operating the door. Screws Retaining Arm Figure 9 - Open Control Box Cover Figure 10 - Unscrewing Screws from Control Box Cover For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... -
Page 10: Manual Hand Chain And Disconnect Chain
Manual Hand Chain and Disconnect Chain Installation 6.1.1 Chain Hoist (Opera-H / SH / HJ) Before pulling the hand chain through the pocket wheel, pull the limit cam's retaining bracket back. Turn the cams to the center of the limit shaft to be sure that they are not being mechanically driven through their normal limit switch end positions. -
Page 11: Operating Mode
Operating Mode 6.2.1 Opera-H (Hoist-a-matic Chain Hoist System) ® The automatic emergency chain hoist disconnect mechanism is provided in order to operate the door manually. A floor level disconnect is not required. In one simple step and by pulling the hand chain in the desired direction, the following operations may be successfully completed, see Figure 14. - Page 12 Follow the 3 steps shown below to to operate door. attach the chain (when not in use) to the chain keeper. Figure 16 - Hoist Engagement and Hoist Operation For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information...
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Page 13: Limit Switches & Limit Cams: Adjustment & Functionality
Door Travel Door Travel Door Travel Close Limit Open Limit Advanced Open Advanced Close Switch Switch Limit Switch Limit Switch Figure 17 - Limit Switches and Cams Adjustment For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... -
Page 14: Limit Switch Adjustment Using Manual Hand Chain (If Applicable)
Refer to section Operator Start-up, Table 6, p.22. Fine Adjustment Note: One (1) notch on cam is equal (=) to about ½” of the door travel. For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... -
Page 15: Electrical Wiring
Time Delay Fuse: 1,75 x 3,8A = 6,65A → Standard fuse to use: 10A • Non-Time Delay Fuse: 3,0 x 3,8A = 11,4A → Standard fuse to use: 15A • For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... -
Page 16: Low Voltage (Controls) And High Voltage (Power) Connections
Ground Lug Correct motor rotation: Switch the BLUE and ORANGE Correct motor rotation: Switch ANY TWO incoming lines motor wires on the contactor. (phase) on the power terminal block. For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... -
Page 17: Wall-Button Connection
OPEN OPEN OPEN (OUVERTURE) (OUVERTURE) CLOSE CLOSE (FERMETURE) Figure 23 - STATION 001 / 081 Figure 24 - STATION 010 / 082 2-PBS Open / Close 1-PBS Open For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... -
Page 18: Optional Accessory Connections
24VAC NO2 [5] BROWN C2 [6] 24VAC 24VAC BLUE SAFETY 24VAC WHITE (NC) Figure 27 - PHOTO 018 Figure 28 - PHOTO 038 Figure 29 - PHOTO 060 For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... - Page 19 SAFETY WHITE YELLOW (NO) SAFETY GREEN (NO) Figure 31 - AIRSWITCH 001 / 007 Figure 32 - AIRSWITCH 009 SAFETY 2-Wire Edge Figure 33 - Electric Reversing Edge For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information...
- Page 20 #8 & #9 on the board (Installer un cavalier entre #8 & #9 sur la plaquette) STOP STOP BUTTON Figure 35 - KEYSWITCH 010 / 015 Figure 36 - KEYSWITCH 019 For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information...
- Page 21 Additional accessories are available, such as: External Mid-Stop Switch • External Timer Defeat Switch • 1-800-361-2260 Please contact your dealer or our inside sales department at for further information. For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information...
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Page 22: Operator Start-Up
Momentarily touch #7 & #8 on the closed position button main terminal with a jumper wire. radio) C) Door is closing Door should reverse to fully opened (movement) position. For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... -
Page 23: 10 Clutch Adjustment
Best Practices Encouraged by Manaras-Opera Manaras-Opera recommends the installation of a hard stop at the end of the tracks (ex. bolt, deformation of tracks, bumper spring, pusher spring, etc). With such installation, the door is prevented from running out of the tracks. The clutch (torque limiter) will prevent any damage to occur to the door system. -
Page 24: Electromechanical Circuit Programming (Contactor Circuit)
WARNING To reduce risk of SEVERE INJURY or DEATH to persons: • Manaras-Opera strongly recommends the use of external entrapment protection devices, especially in the case of momentary contact to close (B2 wiring or Timer to Close). 11.1 Run Mode Settings NOTICE •... -
Page 25: 11.2 On Site Modifications
◦ Remove YELLOW wire from Adv. Open Limit Switch and cap it. ◦ Remove BLUE wire from pin #4 on Reversing Relay (RR) and cap it. Figure 41 - Time Delay on Reverse For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... -
Page 26: User Instructions
For instructions regarding the Hoist, Disconnect Mechanism and Emergency Egress, refer to the Installation Instructions found in section 6.2, p.11. For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... -
Page 27: Quick Fix Instructions
➔ Bring the radio transmitter closer to respond to any radio the operator. command Photo cells are not properly aligned or are ➔ Clear the obstruction or re-align photo obstructed. cells. For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... -
Page 28: Maintenance Instructions
• Inspect the V-belt and adjust or replace if necessary. • Manually operate the door. If the door does not open or close freely, correct the cause of the malfunction. For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... -
Page 29: Electrical Inspection
Verify the power terminals for corrosion. Verify the current consumption of the unit with an amp-meter. The current value should be consistent with the nameplate specifications. Investigate any anomaly. For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... -
Page 30: Band Brake Maintenance
Be sure that the link is securely fastened on the two pins. Push solenoid plunger to reduce tension when removing or installing the band brake. See brake adjustment on next page For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... - Page 31 Check brake adjustment Recheck the gap measurement. Manually push the plunger onto the solenoid body, and verify that the brake drum rotates easily by hand. Plunger Re-install solenoid cover For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information...
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Page 32: Troubleshooting Guide
“Close” “Close” limit switch. command, but does Loose wire on “Close” push-button or ➔ Verify and correct wiring. respond to “Open” “Close” limit switch. command For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... - Page 33 Ambient radio, environmental or ➔ Check connection of plug-in antenna. If building structure interference. required add an external antenna (socket on receiver available). For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information...
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Page 34: Electrical Drawings
Electrical Drawings 1 Phase Operator – Hardwired Wiring Figure 42 - EDWG11HWLC4401 For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... -
Page 35: Phase Operator - Hardwired Wiring
3 Phase Operator – Hardwired Wiring Figure 43 - EDWG13HWLC4401 For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... -
Page 36: External Wiring - Hardwired
External Wiring – Hardwired Figure 44 - External Wiring For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... -
Page 37: Mechanical Exploded Views And Replacement Components
Mechanical Exploded Views and Replacement Components Opera Heavy-Duty Jackshaft General View Figure 45 - Opera General Mechanical Exploded View Table 13 - Opera General Replacement Components Manaras-Opera Manaras-Opera No Qty Description No Qty Description Part # Part # MOTOR SEE Table 20... -
Page 38: Opera-H
Opera-H Figure 46 - Opera-H Mechanical Exploded View Table 14 - Opera-H Replacement Components Manaras-Opera Manaras-Opera No Qty Description Description Part # Part # OPERA DISCONNECT FRICTION 5/8-18 HEX JAM NUT ZP NUT013 SHOE011 BAND CHAIN GUIDE OPERA GUIDE014 OPERA MOTOR PLATE PLATE078 CL.PAD 5/8x4x0.125"... -
Page 39: Opera-J
Opera-J Figure 47 - Opera-J Mechanical Exploded View Table 15 - Opera-J Replacement Components Manaras-Opera Manaras-Opera No Qty Description Description Part # Part # 5/8-18 HEX JAM NUT ZP NUT013 PULLEY 7" x 5/8" 5L/B PULLEY020 CL.PAD 5/8x4x0.125" CLUTCHPAD005 STD SINGLE CUT-OFF SWITCH... -
Page 40: Opera-Hj
Opera-HJ Figure 48 - Opera-HJ Mechanical Exploded View Table 16 - Opera-HJ Replacement Components Manaras-Opera Manaras-Opera No Qty Description Description Part # Part # PULLEY 7" x 5/8" 5L/B PULLEY020 OPERA DISCONNECT FRICTION BAND SHOE011 CL.PAD 5/8x4x0.125" CLUTCHPAD005 DISCONNECT SWITCH SHOE... -
Page 41: Opera-Sh
Opera-SH Figure 49 - Opera-SH Mechanical Exploded View Table 17 - Opera-SH Replacement Components Manaras-Opera Manaras-Opera No Qty Description Description Part # Part # 1" ID 2-BOLT FLANGE BEARING BEARING012 MANUAL HOIST COUPLING COUPLING019 5/8-18 HEX JAM NUT ZP NUT013... -
Page 42: Opera Brake (Brake 013)
Opera Brake (BRAKE 013) Figure 50 - BRAKE 013 Mechanical Exploded View Table 18 - BRAKE 013 Replacement Components Manaras-Opera Manaras-Opera No Qty Description Description Part # Part # #50 CONNECTING LINK 50-1 LINK011 PLATED BRAKE PLATE PLATE084 ADJUSTMENT BRAKE LEVER... -
Page 43: Opera Control Box - Hardwired
Opera Control Box - Hardwired Figure 51 - Opera Control Box Hardwired Table 19 - Control Box Replacement Components (CBOX032) Manaras-Opera No Qty Description Part # CAM LIMIT OPERA CAM011 CLOSE LIMIT ACTUATOR LEVER092 DPDT 24V RELAY RELAY024 DPDT RELAY... -
Page 44: Replacement Motors, Transformers, Solenoids, Relays And Resets
Replacement Motors, Transformers, Solenoids, Relays and Resets Table 20 - Opera Replacement Motors, Transformers, Solenoids, Relays and Resets According to Voltage/Phase and HP Motor Manaras-Opera V-PH Transfo. Solenoid Description Part # Relay MOTOR 1/2HP - 120V/230V - 1PH MOTOR254 1/2HP... -
Page 45: Notes
Notes For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information... - Page 46 Notes For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information...
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Page 47: Warranty
Buyer or the User. If the Buyer resells any Manaras-Opera products to another Buyer or User, it shall include all of the terms and provisions of this warranty in such resale. Manaras-Opera’s responsibility to any such Third Party shall be no greater than Manaras-Opera’s responsibility under the warranty to the original Buyer. - Page 48 Reg. T.M. of 9141-0720 Québec Inc. BOOK1419 REV 3 – 2017/03/24...
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