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Summary of Contents for Envirco MAC 10 IQ RSR
- Page 1 MAC 10 ® Fan Filter Unit Standard, RSR, & RSRE Models OPERATION & MAINTENANCE MANUAL ENVIRCO Technical Support: 800-884-0002...
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Page 2: Table Of Contents
Drawing - MAC 10 IQ RSR Filter ..................26 Limited Warranty ......................27 Testing ..........................27 For MAC 10 4x4, please see manual form #267278. For freight damage inquiries, call 800-884-0002 with model and job number available. Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance... -
Page 3: Critical Operations Of The Mac 10 ® Iq
To insure you order the proper replacement parts or complete MAC 10 IQ unit, record the part number and serial number. This information is located on the serial number label, located adjacent to the electrical box. If you can’t locate the Sales Order Number, please contact ENVIRCO for this information. Once obtained, record the information for reference. ■... -
Page 4: Warnings
| email: sales@envirco.co.uk ENVIRCO Asia ® Johnson Controls Hong Kong Limited 12/F., Octa Tower | 8 Lam Chak Street | Kowloon Bay, Hong Kong tel: +852.2590.0012 | fax: +852.2516.5648 www.johnsoncontrols.com Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance... -
Page 5: Installation
(if filters are shipped loose) that may adhered to the inside of the unit before installing the filters. Do not run fan at full speed as this may cause overload condition. Note: Your HEPA/ULPA filter may have been shipped separately. Controls have been shipped separately. Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance... -
Page 6: Unit Control Box
Figure 3 : Electrical Box Face Note: The CAT5e/RJ45 network ports are non-directional (i.e. in or out). Be sure to examine your cabling to insure that there is no cross-over wired cables. Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance... -
Page 7: Universal Control Card Set Up
FFU to be controlled via MODBUS RTU network, analog 0-10 VDC control signal, or by manually adjusting the onboard potentiom- eter. The ENV1028 Universal Control Card is fully compatible with all of ENVIRCO’s plug & play System Control Consoles using MODBUS RTU. - Page 8 3 4 5 6 7 8 ADE02 Note: Network mode can be configured using either DIP switch setting shown above. DIP switch pictorials are for reference and may be labeled differently by the manufacturer. Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance...
- Page 9 DIP switches of switch bank (S2). A maximum of 200 ENV1028 devices are recommended per local area network(LAN). If an ENVIRCO ACC Control Console is the MODBUS master, then addresses should be assigned within the address range supported by the Control Console.
- Page 10 LED ON A/B network wires are swapped Red Network LED Green Status LED RJ45 Network Cable Connections: Bus Power 0V (GND) RS-485 0V (GND) Bus Power Pass Through Pass Through Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance...
- Page 11 Note: Register 24 may be read in network mode to determine the value of 0-10VDC signal that may be connected. For example, a pressure transducer may be connected to indicate unit interal static pressure. Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance...
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Page 12: Troubleshooting
Step 2. Determine that no other air-moving devices are operating in or around clean room which disrupt room’s airflow pattern. Step 3. Check air velocity and if low, conduct the “Low Air Velocity” procedure outlined above. If failure continues, contact ENVIRCO Technical Support at 800-884-0002. Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance... -
Page 13: Infrared Speed Control
Infrared Speed Control (Optional) The Flow-Set is a handheld infrared remote control configured to adjust the ENVIRCO Mac 10 IQ unit. An EVO/ECM-IRC control sends the motors a FLOW INDEX and a GO signal. The motor sends back a status signal that is connected to a red lamp. -
Page 14: Cleaning (Foam)
Step 4. Clean the prefilter by hand washing in water with a mild detergent or by using a vacuum cleaner. Allow prefilter to dry completely before replacing. Step 5. Reassemble by reversing the above steps. 16” x 23” (foam pre lter) ON/OFF Switch Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance... -
Page 15: Service: Removal And Replacement Of Standard Filters
Step 6. Restore power and verify proper operation of FFU. On/Off Switch Lid Assembly Electrical Knock Out #8 Screws (10x) Filter Deflector Ø5/32 Rivet (6x) HEPA/ULPA Filter Standard Filter Change Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance... -
Page 16: Service: Removal And Replacement Of Rsr/E Filters
Gel Track Filter Clip and Screw (typ 6) ¼ -20 Diffuser Screen Screws (typ 6) Screw Filter Clip 10-32 Diffuser Screen Screws RSR/E Filter Change RSR/E Sheet Metal Filter Replacement Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance... -
Page 17: Service: Standard And Rsr Motor Removal And Installation
This will give a 0.11” overlap between the venturi ring and the blower. Prefilter Motor Venturi Ring Blower Wheel ON/OFF Switch Power Entrance Figure 6 – Motor Replacement Motor/Electrical Removal Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance... -
Page 18: Service: Rsre Motor Removal And Installation
Electrical connectors located in inner prefilter wall Grommet Machine Screw Motor/Blower Plenum and washer Assy Motor Wellnut Venturi Gel Seal Filter Ring Screen Blower Wheel Motor/Electrical Removal Motor Assembly Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance... -
Page 19: Technical Note: Tn1004 Changing Motors In The Field
Changing out from GE 2.3 to Nidec PerfectSpeed DC Motors in the field The Envirco DC family of Fan Filter Units has previously used the GE 2.3 motor that was purchased by Regal Beloit. The older models have GE 2.3 motors that have become obsolete and are replaced with the new Regal Beloit model EON. - Page 20 ® is a registered trademark of Air System Components, Inc. All product specifications reflect available information at the printing of this brochure. Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance Envirco reserves the right to revise or modify products and/or specifications without notice.
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Page 21: Technical Note: Tn1002 Design With Vav Boxes
This also can be minimized by notifying Envirco beforehand for assistance. The ECM motors used in the IQ design are a Microprocessor controlled motor and are designed to maintain a constant air volume. -
Page 22: Mac 10 Iq Wiring Diagrams
I n s t a l l a t i o n & S e r v i c e M a n u a l ■ Wiring Diagrams 4 Pin MTA Motor Connector Remote Run Indicator LED 4 pin Control Cable 5 pin Power Cable Universal Card Wiring Diagram Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance... - Page 23 I n s t a l l a t i o n & S e r v i c e M a n u a l ■ Wiring Diagrams Infrared Control Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance...
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Page 24: Mac 10 Iq Replacement Parts List
MAC 10 STD IQ / NIDEC 63677 Transformer 120VP 24V 2ND 63666 Transformer 220VP 24V 2ND 63665 Transformer 277VP 24V 2ND 63759-001 IR Sensor Harness 63758 IR Sensor without Harness Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance... -
Page 25: Drawing - Mac 10 Iq Standard Filter
Fan Filter Unit I n s t a l l a t i o n & S e r v i c e M a n u a l Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance... -
Page 26: Drawing - Mac 10 Iq Rsr Filter
Fan Filter Unit I n s t a l l a t i o n & S e r v i c e M a n u a l Innovators in Clean Air Technology | www.envirco.com | Operation & Maintenance... -
Page 27: Limited Warranty
Goods which gave rise to the breach or, at ENVIRCO’ option, refund the amounts paid by All units that are airflow tested at ENVIRCO are tested using Buyer for the Goods which gave rise to the breach. Any repair, a Shortridge Airdata Multimeter 870 with a Velgrid head. - Page 28 Isolator ENVIRCO MAC 10 and VE5 are registered trademarks of ENVIRCO, USA. Specifications subject to modifications or changes without notice. US patents 4,560,395 and 5,470,363. Other patents issued and pending in foreign countries. Special thanks to Connect2Cleanrooms for cleanroom photography.
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