CCS WattNode Pulse WNB-3Y-208-P Installation And Operation Manual

Wattnode pulse series
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W
att
Installation and Operation Manual
● WNB-3Y-208-P
● WNB-3Y-400-P
● WNB-3Y-480-P
● WNB-3Y-600-P
● WNB-3D-240-P
● WNB-3D-400-P
● WNB-3D-480-P
Continental Control Systems
N
ode
LLC
P
ulse
®
Visit us at www.TestEquipmentDepot.com
99 Washington Street
Melrose, MA 02176
Phone 781-665-1400
Toll Free 1-800-517-8431
Rev V17b
(M5)

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Summary of Contents for CCS WattNode Pulse WNB-3Y-208-P

  • Page 1 ulse ® Installation and Operation Manual ● WNB-3Y-208-P ● WNB-3Y-400-P 99 Washington Street ● WNB-3Y-480-P Melrose, MA 02176 Phone 781-665-1400 ● WNB-3Y-600-P Toll Free 1-800-517-8431 ● WNB-3D-240-P ● WNB-3D-400-P Visit us at www.TestEquipmentDepot.com ● WNB-3D-480-P Continental Control Systems Rev V17b (M5)
  • Page 2 Information in this document is subject to change without notice. ©2007-2011 Continental Control Systems, LLC. All rights reserved. Printed in the United States of America. Document Number: WNB-P-V17b Revision Date: November 30, 2011 WattNode is a registered trademark of Continental Control Systems, LLC. FCC Information This equipment has been tested and complies with the limits for a Class B digital device, pursu- ant to part 15 of the FCC Rules.
  • Page 3: Table Of Contents

    Contents Overview ..........................4 Pulse Outputs ..........................4 Diagnostic LEDs ..........................4 Current Transformers ........................4 Additional Literature ......................... 4 Front Label ............................5 Installation ..........................7 Precautions ............................. 7 Electrical Service Types ........................8 Single-Phase Two-Wire with Neutral ..................8 Single-Phase Three-Wire (Mid-Point Neutral) ................9 Single-Phase Two-Wire without Neutral ..................10 Three-Phase Four-Wire Wye .....................11 Three-Phase Three-Wire Delta Without Neutral .................12...
  • Page 4: Overview

    Overview Congratulations on your purchase of the WattNode Pulse watt/watt-hour transducer/meter. ® It accurately measures energy and power in a compact package. The WattNode meter can fit in existing electric service panels avoiding the costly installation of sub-panels and associated wiring.
  • Page 5: Front Label

    Front Label This section describes all the connections, information, and symbols that appear on the front label. Continental Control Systems LLC ULSE ® WNB-3Y-208-P 120V~ 50-60Hz 3W SN 59063 2010-09-26 ØA CT Status ØA 0.333V~ Ø-N 140V~ Ø-N 140V~ Ø-Ø 240V~ Ø-Ø...
  • Page 6 M, N, O: Current transformer (CT) inputs. These indicate CT screw terminals. Note the white and black circles at the left edge of the label: these indicate the color of the CT wire that should be inserted into the corresponding screw terminal. The terminals marked with black circles are connected together internally.
  • Page 7: Installation

    Installation Precautions DANGER — HAZARDOUS VOLTAGES WARNING - These installation/servicing instructions are for use by qualified personnel only. To avoid electrical shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Always adhere to the following checklist: Only qualified personnel or licensed electricians should install the WattNode meter.
  • Page 8: Electrical Service Types

    Electrical Service Types Below is a list of service types, with connections and recommended models. Note: the ground connection improves measurement accuracy, but is not required for safety. Line-to- Line-to- Electrical Model Type Neutral Line Service Types 1 Phase 2 Wire 120V with neutral 208–240 WNB-3Y-208-P 120 Vac...
  • Page 9: Single-Phase Three-Wire (Mid-Point Neutral)

    Recommended WattNode Models The following table shows the WattNode models that should be used, depending on the line to neutral voltage. Line to Neutral Voltage WattNode Model 120 Vac WNB-3Y-208-P 230 Vac WNB-3Y-400-P 277 Vac WNB-3Y-480-P Single-Phase Three-Wire (Mid-Point Neutral) This configuration is seen in North American residential and commercial service with 240 Vac for large appliances.
  • Page 10: Single-Phase Two-Wire Without Neutral

    Single-Phase Two-Wire without Neutral This is seen in residential and commercial service with 208 to 240 Vac for large appliances. The two conductors have AC waveforms 120° or 180° out of phase. Neutral is not used. For this configuration, the meter is powered from the ØA and ØB (phase A and phase B) terminals. For best accuracy, we recommend connecting the N (neutral) terminal to the ground terminal.
  • Page 11: Three-Phase Four-Wire Wye

    Three-Phase Four-Wire Wye This is typically seen in commercial and industrial environments. The conductors are neutral and three power lines with AC waveforms shifted 120° between phases. The line voltage conductors may be connected to the ØA, ØB, and ØC terminals in any order, so long as the CTs are con- nected to matching phases.
  • Page 12: Three-Phase Three-Wire Delta Without Neutral

    Three-Phase Three-Wire Delta Without Neutral This is typically seen in manufacturing and industrial environments. There is no neutral wire, just three power lines with AC waveforms shifted 120° between the successive phases. With this configuration, the line voltage wires may be connected to the ØA, ØB, and ØC terminals in any order, so long as the CTs are connected to matching phases.
  • Page 13: Mounting

    The WattNode meter will correctly measure services with a grounded leg, but the measured power for the grounded phase will be zero and the status LED will not light for whichever phase is grounded, because the voltage is near zero. For optimum accuracy with a grounded leg, you should also connect the N (neutral) terminal on the meter to the ground terminal;...
  • Page 14: Selecting Current Transformers

    Screw Style U.S.A. UTS Sizes Metric Sizes Pan Head or Round Head #6, #8, #10 M3.5, M4, M5 Truss Head #6, #8 M3.5, M4 Hex Washer Head (integrated washer) #6, #8 M3.5, M4 Hex Head (add washer) #6, #8, #10 M3.5, M4, M5 Table 2: Mounting Screws Selecting Current Transformers...
  • Page 15: Connecting Current Transformers

    140% 120% 100% Crest Factor Figure 8: Maximum CT Current vs. Crest Factor You frequently won’t know the crest factor for your load. In this case, it’s generally safe to assume the crest factor will fall in the 1.4 to 2.5 range and select CTs with a rated current roughly 150% of the expected RMS current.
  • Page 16: Circuit Protection

    ● The line voltage connections should be made with wire rated for use in a service panel or junction box with a voltage rating sufficient for the highest voltage present. CCS recommends 14 or 12 AWG (1.5 mm or 2.5 mm...
  • Page 17: Connecting Voltage Terminals

    Connecting Voltage Terminals Always turn off or disconnect power before connecting the voltage inputs to the meter. Con- nect each phase voltage to the appropriate input on the green terminal block; also connect ground and neutral (if required). The voltage inputs to the meter do not need to be powered from to the same branch circuit as the load being monitored.
  • Page 18: Output Assignments

    The pulse output channels are the collector and emitter of an optoisolator transistor (also called a photocoupler) controlled by the meter’s pulse stream (see Option SSR Outputs (p. 33) for solid-state relay outputs). These outputs may be connected to most data monitoring devices that expect a contact closure or relay input: data loggers, energy management systems, etc.
  • Page 19: Pull-Up Resistor Selection

    Pull-Up Resistor Selection For standard WattNode meters with the normal 4.00 Hz full-scale frequency, pull-up resistor values between 10kΩ and 100kΩ work well. You may use values of 1.0MΩ or higher to reduce power consumption for battery powered equipment. Note: pull-up resistor values of 1.0MΩ or higher will make the pulse output signal more susceptible to interference, so you may want to keep the wiring short, use shielded cable, and avoid running the pulse signal near AC wiring.
  • Page 20: Installation Led Diagnostics

    Installation LED Diagnostics The WattNode meter includes multi-color power diagnostic LEDs for each phase to help verify correct operation and diagnose incorrect wiring. The LEDs are marked “Status” on the label. The following diagrams and descriptions explain the various LED patterns and their meanings. The A, B, and C on the left side indicate the phase of the LEDs.
  • Page 21 Note: if all three LEDs are flashing red and they always turn on and off together, like the diagram for Low Line Voltage below, then the meter is experiencing an error or low line voltage, not nega- tive power. Erratic Flashing If the LEDs are flashing slowly and erratically, sometimes Green green, sometimes red, this generally indicates one of the...
  • Page 22: Measurement Troubleshooting

    Bad Line Frequency Yellow If the meter detects a power line frequency below 45 Hz Yellow or above 70 Hz, it will light all the LEDs yellow for at least three seconds. The LEDs will stay yellow until the line Yellow frequency returns to normal. During this time, the meter 3.0sec should continue to accurately measure power.
  • Page 23 Check the specifications of your monitoring device or contact CCS support for assistance. ● The CTs are not installed on the correct line phases. Verify that the CT phasing matches the line Vac inputs.
  • Page 24: Operating Instructions

    Operating Instructions Pulse Outputs The WattNode meter generates pulse outputs using one or more optoisolators (also called photocouplers). These provide 5000 Vac of isolation using an LED and a photo-transistor. This allows the meter to be interfaced to monitoring or data logging hardware without concerns about interference, ground loops, shock hazard, etc.
  • Page 25: Power And Energy Computation

    4.6110 CtAmps CtAmps CtAmps CtAmps 40,000 20,870 17,329 13,833 20.87 17.329 13.833 CtAmps CtAmps CtAmps CtAmps Table 6: Scale Factors - Bidirectional Outputs Contact CCS for scale factors for models with full-scale pulse output frequencies other than 4.00 Operating Instructions...
  • Page 26 Scale Factors - Option P3: Per-Phase Outputs The following table provides scale factors for Option P3 models with a full-scale pulse output frequencies of 4.00 Hz for each phase. Note: with Option P3, different phases can use different CTs with different rated currents. WARNING: Only use this table if you have Option P3 (Per-Phase Outputs)! Watt-hours per pulse (WHpP) Pulses Per kilowatt-hour (PpKWH)
  • Page 27: Power And Energy Equations

    Using the “Pulses Per kilowatt-hour” PpKWH value from the table above for your model and current transformer, you can compute energy and power as follows (multiply by 1000 to convert kilowatts to watts): Energy (kilowatt-hours) = PulseCount / PpKWH Power (kilowatts) = 3600 PulseFreq / PpKWH •...
  • Page 28 Watt-Hours per Pulse PpPO NVac CtAmps • • WHpP = FSHz 3600 • Watt-Hours per Pulse per CT Rated Amp There is an alternate way of computing the energy reported by a meter using the variable WHpPpA (watt-hours per pulse per CT rated amp). If you multiply the WHpPpA by the amp rating of your CTs, the result will be the watt-hours measured each time the meter generates a pulse.
  • Page 29: Maintenance And Repair

    The WattNode meter is not user serviceable. In the event of any failure, the meter must be returned for service (contact CCS for an RMA). In the case of a new installation, follow the diag- nostic and troubleshooting instructions before returning the meter for service, to ensure that the problem is not connection related.
  • Page 30: Specifications

    Specifications Models Nominal Vac Nominal Vac Model Phases Wires Line-to-Neutral Line-to-Line WNB-3Y-208-P 208–240 WNB-3Y-400-P WNB-3Y-480-P WNB-3Y-600-P WNB-3D-240-P 120* 208–240 3–4 WNB-3D-400-P 230* 3–4 WNB-3D-480-P 277* 3–4 *Note: the delta models have an optional neutral connection that may be used for measuring wye circuits.
  • Page 31: Accuracy

    ● Option PW: Pulse Width - This specifies the pulse ON (closed or conducting) period in milliseconds. For example, Opt PW=100 configures 100 millisecond pulse ON periods. See Manual Supplement MS-17: Option PW (Pulse Width) for details. ● Option Kh: Watt‑hour Constant - This specifies the watt-hour constant, or the number of watt-hours that must accumulate for each pulse generated by the meter.
  • Page 32: Measurement

    Note: Option PV WattNode models may not meet these accuracy specifications for the P3 output channel when measuring a two-phase inverter or multiple inverters. Measurement Creep Limit: 0.067% (1/1500th) of full-scale. Whenever the apparent power (a combination of the real and reactive power values) for a phase drops below the creep limit, the output power (real) for the phase will be forced to zero.
  • Page 33: Electrical

    Saturation Voltage vs. Load Current: this is the typical voltage (at room temperature) mea- sured between the COM terminal and P1, P2, or P3 when the optoisolator is on (conduct- ing). Ideally, this voltage would be zero, but instead, it varies with the load current. 1000 0.01 Optoisolator Current (mA)
  • Page 34 Active Active Power Power Power Rated Model Power at Power at Supply Supply Factor Power* 60 Hz 50 Hz Range Terminals WNB-3Y-208-P 1.6 W 1.8 W 0.75 96 – 138 Vac N and ØA N and ØA WNB-3Y-400-P 1.6 W 1.8 W 0.64 184 –...
  • Page 35: Certifications

    Certifications Safety: UL 61010-1; CAN/CSA-C22.2 No. 61010-1-04; IEC 61010-1 Immunity: EN 61326: 2002 (Industrial Locations) Electrostatic Discharge: EN 61000-4-2: 4 kV contact, 8 kV air: (B) Self-Recovering Radiated RF Immunity: EN 61000-4-3: 10 V/m: (A) No Degradation Electrical Fast Transient / Burst: EN 61000-4-4: 2 kV: (B) Self-Recovering Surge Immunity: EN 61000-4-5: 1 kV I/O, 4 kV AC: (B) Self-Recovering Conducted RF Immunity: EN 61000-4-6: 3 V: (A) No Degradation Voltage Dips, Interrupts: EN 61000-4-11: (B) Self-Recovering...
  • Page 36 Common CT Specifications Type: voltage output, integral burden resistor Output Voltage at Rated Current: 0.33333 Vac (one-third volt) Standard CT Wire Length: 2.4 m (8 feet) Optional CT Wire Length: up to 30 m (100 feet) Split-Core CTs Also called “opening” current transformers. These are UL recognized under UL file numbers E96927 or E325972: CTM-0360-xxx, CTS-0750-xxx, CTS-1250-xxx, CTS-2000-xxx, where xxx indicates the full scale current rating between 0005 and 1500 amps.
  • Page 37: Warranty

    Customer acknowledges that CCS’s aggregate liability to Customer relating to or arising out of the sale or use of CCS’s products, whether such liability is asserted on the basis of contract, tort or otherwise, shall not exceed the purchase price paid by Customer for the products in respect of which damages are claimed.

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