Periodic Lubrication Schedule - Club Car Carryall I 2000 Owner's Manual

PERIODIC SERVICE SCHEDULE
REGULAR INTERVAL
Daily Service by Owner
Weekly Service by Owner
Monthly Service by Owner
or Trained Technician
Semiannual Service by
Trained Technician Only
(Every 50 hours of opera-
tion).
Annual Service by
Trained Technician Only
(Every 100 hours of service).
WARNING
• IF ANY PROBLEMS ARE FOUND DURING SCHEDULED INSPECTION OR SERVICE, DO NOT
OPERATE THE VEHICLE UNTIL REPAIRS ARE MADE. FAILURE TO MAKE NECESSARY REPAIRS
COULD RESULT IN FIRE, PROPERTY DAMAGE, SEVERE PERSONAL INJURY, OR DEATH.

PERIODIC LUBRICATION SCHEDULE

PERIODIC LUBRICATION SCHEDULE
REGULAR INTERVAL
Semiannually by Owner
or Trained Technician (Every
50 hours of operation).
Annually by Trained
Technician Only
(Every 100 hours of operation).
*See Figure 11, Page 21 or Figure 12, Page 21.
20 2000 Carryall Electric Vehicle Owner's Manual
SERVICE
Batteries
Batteries
Batteries
Tires
Wiper Switch (Carryall I only)
General Vehicle
Brake System
Electrical Wiring and connections
Forward and Reverse Switch
Front Wheel Alignment and Camber
Batteries
SERVICE
Brake Pedal shaft bearings
Brake Linkage and Pivots
Accelerator push rod pivots and mounts
Forward/Reverse Switch Contacts and
charger receptacle
Brake Slides
Front Suspension (5 fittings)
Check/fill transaxle to plug level
Inspect front wheel bearings
(Repack as necessary)
Periodic Lubrication Schedule
Charge batteries (after each use only).
Check electrolyte level. Add water as necessary per
the Maintenance and Service Supplement. See Sec-
tion 13 – Batteries.
Wash battery tops and clean terminals with baking
soda/water solution. Dispose of waste water properly.
Check air pressure and adjust as necessary.
See Vehicle Capacities Chart on Page 22.
Check for cracks or other damage; make sure switch
is securely fastened to frame. Check movable contact
for correct operation.
Wash battery compartment and underside of vehicle.
Dispose of waste water properly.
Check brake shoes; replace if necessary. See Carry-
all Maintenance and Service Manual.
Lubricate brake slides per Lubrication Schedule. See
Carryall Maintenance and Service Manual.
Check brake cables for damage; replace as required.
Check for tightness and damage.
Check condition of contacts and wire connections;
make sure connections are tight.
Check and adjust as required. See Carryall Maintenance
& Service Manual.
If batteries are not performing as expected, refer to
the Maintenance and Service Supplement, Section
13 - Batteries.
*
PLACE RECOMMENDED LUBRICANT
1. Dry Moly Lube - Club Car Part No. 1012151
2. Dry Moly Lube - Club Car Part No. 1012151
3. Dry Moly Lube - Club Car Part No. 1012151
4. WD 40
5. Dry Moly Lube - Club Car Part No. 1012151
6. Chassis Lube - EP NLGI Grade 2
7. 22 oz. (.67 liter) SAE 30 WT. API
Class SE, SF, or SG Oil (or higher)
8.
Chassis Lube - EP NLGI Grade 2