Page 1
ORDER NO. MD0501004C1 CD Stereo System SA-PM41P SA-PM41PC Colour (S)... Silver Type Specification n Amplifier Section Sensitivity Power output S/N 20 dB (at 1000 kHz) 560 µV/m 10%, Total harmonic distortion n Cassette Deck Section 60 Hz-3 kHz, both channels driven...
SA-PM41P / SA-PM41PC D/A converter MASH (1 bit DAC) Mass 1.95 kg (4.30 Ibs) n General Bit rate 32kbps - 320kbps Power supply AC 120 V, 60 Hz Sampling frequency 32kHz, 44.1kHz, 48kHz Power consumption 130 W n Speaker Section...
Page 3
SA-PM41P / SA-PM41PC 12.8. CR16 Mechanism Ageing Mode 19.5. POWER CIRCUIT 13 Procedure for Checking Operation of Individual Parts of 19.6. TRANSFORMER CIRCUIT Cassette Mechanism Unit 19.7. CD LOADING CIRCUIT 13.1. Operation Check with Cassette Tape 20 Printed Circuit Board 13.2.
SA-PM41P / SA-PM41PC 1 Safety Precautions 1.1. GENERAL GUIDELINES 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, ensure that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
SA-PM41P / SA-PM41PC 2 Before Repair and Adjustment Disconnect AC power, discharge Power Supply Capacitors C506, C507, C508, C601, C602, C600, & C620 through a 10Ω, 1W resistor to ground. DO NOT SHORT-CIRCUIT DIRECTLY (with a screwdriver blade, for instance), as this may destroy solid state devices.
SA-PM41P / SA-PM41PC 4 Handling the Lead-free Solder 4.1. About lead free solder (PbF) Distinction of PbF P.C.B.: P.C.B.s (manufactured) using lead free solder will have a PbF stamp on the P.C.B. Caution: · Pb free solder has a higher melting point than standard solder; Typically the melting point is 50 - 70°F (30 - 40°C) higher. Please use a high temperature soldering iron.
SA-PM41P / SA-PM41PC 5 Precaution of Laser Diode CAUTION: This unit utilizes a class 1 laser. Invisible laser radiation is emitted from the optical pickup lens. When the unit is turned on: 1. Do not look directly into the pick up lens.
SA-PM41P / SA-PM41PC 6 Handling Precautions For Traverse Deck The laser diode in the traverse deck (optical pickup) may break down due to potential difference caused by static electricity of clothes or human body. So, be careful of electrostatic breakdown during repair of the traverse deck (optical pickup).
SA-PM41P / SA-PM41PC 7 Accessories Note : Refer to Packing Materials & Accessories Parts List (Section 25.5) for the part number. Remote Control AC power cord FM indoor antenna AM loop antenna...
SA-PM41P / SA-PM41PC 10 Assembling and Disassembling “ATTENTION SERVICER” Some chassis components may be have sharp edges. Be careful when disassemblin g and servicing. 1. This section describes procedures for checking the operation of the major printed circuit boards and replacing the main components.
SA-PM41P / SA-PM41PC 10.2. Disassembly of Side Panel L & Step 1 : Remove 1 screws. Step 2 : Lift up the top cabinet as arrow shown (Be careful of the catches). Step 1 : Remove 5 screws from the side panel (R).
SA-PM41P / SA-PM41PC Step 2 : Flip the Main Control P.C.B. as arrow shown. Step 3 : Release 2 catches. Step 4 : Release the catch at the bottom cabinet and remove the front panel as arrow shown. 10.6. Disassembly of Main Control P.C.B., Function P.C.B.
SA-PM41P / SA-PM41PC Step 2 : Remove 9 screws altogether. Step 3 : Remove the rear cabinet as arrows shown (Be careful of the catches). Step 2 : Release the catch as arrow shown and detach the connector CN304. 10.9. Disassembly of Main P.C.B.
SA-PM41P / SA-PM41PC Step 2 : Detach the connectors CN305 and CN306. Step 5 : Remove 2 screws and remove the CD Mechanism Unit from the bottom chassis as arrow shown. Step 3 : Remove the tape which used to secure the FFC connectors.
SA-PM41P / SA-PM41PC Step 2 : Push the spring as arrow shown. Step 1 : Remove 1 screw and the damper gear. Step 3 : Remove the CD lid as arrow shown. Step 2 : Remove the cassette open spring as arrows shown in order.
SA-PM41P / SA-PM41PC Step 1 : Remove 2 screws. Step 2 : Remove 2 screws. Step 3 : Pull both sides cassette holders to the direction of the arrows shown. Step 3 : Unsolder the Power IC500. Step 4 : Unsolder the Transistor Q501 and Q502.
SA-PM41P / SA-PM41PC 10.19. Procedure for Replacing Parts on Mechanism PCB · Follow the (Step 1) - (Step 6) of Item 10.2. · Follow the (Step 1) - (Step 3) of Item 10.3. · Follow the (Step 1) - (Step 4) of Item 10.4.
SA-PM41P / SA-PM41PC 10.22. Replacement of a traverse gear A and a traverse gear B · Follow the (Step 1) - (Step 6) of Item 10.2. · Follow the (Step 1) - (Step 3) of Item 10.3. · Follow the (Step 1) - (Step 4) of Item 10.5.
SA-PM41P / SA-PM41PC 10.23. Procedure for removing CD loading mechanism 1. Turn off by pressing power SW in the body. 3. Disassemble the body, take CD loading mechanism. 2. Unplug AC power cord after the indication of [GOOD-BYE], then disassemble the body.
Page 30
SA-PM41P / SA-PM41PC 10.24.2. Replacement for the disc tray · Follow the (Step 1) - (Step 6) of Item 10.2. · Follow the (Step 1) - (Step 3) of Item 10.3. · Follow the (Step 1) - (Step 4) of Item 10.5.
SA-PM41P / SA-PM41PC 10.25. CR16 MECHANISM ASSEMBLY PROCEDURE The following specified greases and/or oil must be applied when some specific parts are changed. 1. Floil grease (VFK1298) : The floil grease must be applied to tray, tray (L) and tray (R).
SA-PM41P / SA-PM41PC 10.27. Handling of cassette tape jam · Follow the (Step 1) - (Step 6) of Item 10.2. Step 1 : If the cassette tape cannot eject due to twinning around capstan or pinch roller during play or record, rotate the flywheel F as arrow shown to remove twined tape.
SA-PM41P / SA-PM41PC 11 Service Positions 11.1. Checking procedure Note : For the disassemblin g procedure, see the section 10. 11.2. Checking the major P.C.B 1. Disassembly of Side Panel L & R 2. Disassembly of Top Cabinet 3. Disassembly of Deck Mechanism P.C.B and Tape Eject P.C.B 4.
SA-PM41P / SA-PM41PC 12 Self-Diagnostic Display Function This unit is equipped with a self-diagnost ic display function, which will be useful during servicing and maintenance . · Refer to the next page for display symbols, symptoms, etc. 12.1. Entering into Self-Diagnostic Mode 12.1.1.
SA-PM41P / SA-PM41PC d) Power down to exit by pressing [ POWER] button on the main unit. e) The CLEAR key on the remote controller when used in any test items mode shall end the current test, operations and exit Doctor Mode.
SA-PM41P / SA-PM41PC 1. Enter into self-diagnost ic mode. 2. Errors are stored in the unit memory. To clear memory, press and hold down "STOPn/-DEMO” button for 5 seconds or more during self-diagnost ic mode. The message, “CLEAR” appears on the display when memory is erased, and the unit displays the message, “T”.
SA-PM41P / SA-PM41PC Error Code Abnormal Items Possible Cause Slide operation abnormal During vertical operation, if failsafe timer is finished and switch no change or switch target condition was not achieve, this error shall be memorized. Next time mechanism operates, it shall do coldstart.Error No.
SA-PM41P / SA-PM41PC · During this series of operation, the number of its operation shall be shown in the alphanumeric display repeatedly. It shall start from [ _ _ 00001] · It shall move up one counter when step 1~8 of the above operations end.
Page 56
SA-PM41P / SA-PM41PC 4. TOC READ (Reading incomplete). 5. Tray 2 open and repeat process 1 to 4. (Process repeat until Tray 5). 6. Tray check. 7. Whole process complete (Counter on FL increase by 1). Note: To exit ageing mode, press [ POWER] button.
SA-PM41P / SA-PM41PC 13 Procedure for Checking Operation of Individual Parts of Cassette Mechanism Unit 13.1. Operation Check with Cassette Tape 1. Pull up the EJECT lever using a rubber band. (Fig. 6) 2. Supply DC5V to MOTOR. (→ MOTOR rotates.) (Fig. 5) 3.
SA-PM41P / SA-PM41PC 14 Measurement And Adjustments 14.1. Cassette Deck Section 14.1.1. Requirements · Test tape (QZZCFM) (QZZCWAT) · Normal blank cassette tape (QZZCRA) · Digital frequency counter · Oscilloscope · Electrical voltmeter · Headphone jack output jig (Fig. 8) 14.1.2.
Page 60
SA-PM41P / SA-PM41PC Fig. 10 Fig. 11 14.1.5. Bias Voltage Check 1. Connect an electrical voltmeter. (Fig. 9) (Fig. 12) 2. Set the function to “TAPE” position. 3. Insert a normal blank cassette tape (QZZCRA). 4. While pressing and holding down [REC ( )] button, press [TAPE ( )] button to pause the recording mode.
SA-PM41P / SA-PM41PC 15 Voltage Measurement Note: · Indicated voltage values are the standard values for the unit measured by the DC electronic circuit tester (high-impedance) with the chassis taken as standard. Therefore, there may exist some errors in the voltage values, depending on the internal impedance of the DC circuit tester.
SA-PM41P / SA-PM41PC 16 Waveform Chart CN301 PIN 8 CN302 PIN 2 CN302 PIN 3 CN302 PIN 4 CD PLAY CD PLAY CD PLAY CD PLAY 1.18Vp-p (5.0msec.div) 960mVp-p (5.0msec.div) 1.03Vp-p (5.0msec.div) 888mVp-p (5.0msec.div) CN304 PIN 1 CN306 PIN 4...
Page 67
SA-PM41P / SA-PM41PC TO MAIN BLOCK BLK CK BLK CK CD SIGNAL OUTL NRST NRST OUTR STAT STAT SPOUT SPOUT SPPOL SPPOL (PC) MDATA MDATA TRVP TRVP MCLK MCLK IC702 MN6627953HB SERVO PROCESSOR DIGITAL SIGNAL PROCESSOR/ DIGITAL FILTER/ D/A CONVERTER...
Page 72
SA-PM41P / SA-PM41PC MOTOR D707 SWITCH Q700~ Q703 RM11 RM21 UP/DOWN MOTOR UP/DOWN MOTOR Q301 Q303 SWITCH SWITCH Q515,Q516 IC11 IC21 SWITCH (DCDET) C0GAG0000007 C0GAG0000007 Q302 MOTOR DRIVER MOTOR DRIVER PCONT SWITCH Q306 SWITCH (DCDET) IC302 C2CBJG000575 MICROPROCESSOR PLAY STOCK...
Page 73
SA-PM41P / SA-PM41PC SIGNAL LINES : MAIN SIGNAL LINE : TAPE PLAYBACK SIGNAL LINE CD SIGNAL LINE : FM/AM SIGNAL LINE : TAPE RECORD SIGNAL LINE : AUX SIGNAL LINE ) Indicates Pin No. of Right Channel Note : Signal Lines are applicable to the Left Channel only.
SA-PM41P / SA-PM41PC 18 Notes of Schematic Diagram · Cover the parts boxes made of plastics with aluminium foil. (All schematic diagrams may be modified at any time with the development of new technology) · Put a conductive mat on the work table.
SA-PM41P / SA-PM41PC 19 Schematic Diagram 19.1. CD SERVO CIRCUIT SCHEMATIC DIAGRAM - 1 CD SERVO CIRCUIT : +B SIGNAL LINE : CD-DA SIGNAL LINE OPTICAL PICKUP UNIT C701 6.3V33 R701 Q701 B1ADCF000001 CN701 LASER POWER DRIVE Vref R754 HUL7213...
Page 76
SA-PM41P / SA-PM41PC SCHEMATIC DIAGRAM - 2 : CD-DA SIGNAL LINE CD SERVO CIRCUIT : +B SIGNAL LINE : CD SIGNAL LINE C703 C704 C755 C724 C723 6.3V100 6.3V220 C727 R717 50V1 C725 1000P C726 C728 R718 R711 1000P 50V1...
SA-PM41P / SA-PM41PC 19.2. MAIN CIRCUIT SCHEMATIC DIAGRAM-3 : TAPE RECORD SIGNAL LINE : MAIN SIGNAL LINE : FM/AM SIGNAL LINE : CD SIGNAL LINE MAIN CIRCUIT : TAPE PLAYBACK SIGNAL LINE : AUX SIGNAL LINE : +B SIGNAL LINE...
Page 78
SA-PM41P / SA-PM41PC SCHEMATIC DIAGRAM-4 : MAIN SIGNAL LINE : FM/AM SIGNAL LINE : TAPE RECORD SIGNAL LINE MAIN CIRCUIT : TAPE PLAYBACK SIGNAL LINE : CD SIGNAL LINE : +B SIGNAL LINE R978 C972 1.5K C995 16V10 C951 CN308 0.1u...
Page 80
SA-PM41P / SA-PM41PC SCHEMATIC DIAGRAM-6 : MAIN SIGNAL LINE MAIN CIRCUIT : CD SIGNAL LINE : +B SIGNAL LINE CN302 CD+7.5V CD+7.5V MUTE_A MUTE_A R326 4.7K MUTE_H MUTE_H POWER CIRCUIT R325 DCDET DCDET (CP502) ON HP_L HP_L R324 4.7K SCHEMATIC...
SA-PM41P / SA-PM41PC 19.3. MAIN CONTROL CIRCUIT, PANEL CIRCUIT, POWER IN CIRCUIT and FUNCTION CIRCUIT SCHEMATIC DIAGRAM-7 : - B SIGNAL LINE MAIN CONTROL CIRCUIT : +B SIGNAL LINE FL600 A2BB00000130 FL DISPLAY 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76...
Page 82
SA-PM41P / SA-PM41PC SCHEMATIC DIAGRAM-8 : - B SIGNAL LINE MAINCONTROL CIRCUIT : +B SIGNAL LINE 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 R601 R600...
SA-PM41P / SA-PM41PC 19.4. DECK CIRCUIT, DECK MECHANISM CIRCUIT and TAPE EJECT CIRCUIT SCHEMATIC DIAGRAM-10 : TAPE PLAYBACK SIGNAL LINE DECK CIRCUIT : TAPE RECORD SIGNAL LINE : +B SIGNAL LINE C1105 470P R1103 C1122 0.01 R1101 C1104 0.027 C1102...
Page 85
SA-PM41P / SA-PM41PC SCHEMATIC DIAGRAM-11 : TAPE PLAYBACK SIGNAL LINE DECK CIRCUIT : TAPE RECORD SIGNAL LINE : +B SIGNAL LINE Q1101,Q1201 B1ABGC000005 MUTTING SWITCH R1105 R1109 2.2K R1107 Q1101 C1110 R1106 6800P 100K R1209 R1205 2.2K R1207 Q1201 R1206...
SA-PM41P / SA-PM41PC 19.5. POWER CIRCUIT SCHEMATIC DIAGRAM-12 : - B SIGNAL LINE : +B SIGNAL LINE : MAIN SIGNAL LINE POWER CIRCUIT R778 D708 R776 MA2C16500E Q720 C738 R774 16V10 100K R772 4.7K Q720 KTC3199GRTA R758 R752 2.2K 100K C750 0.027...
Page 87
SA-PM41P / SA-PM41PC SCHEMATIC DIAGRAM-13 : - B SIGNAL LINE POWER CIRCUIT : +B SIGNAL LINE : MAIN SIGNAL LINE Q701 R704 Q703 KTA12710YTA B1AACF000063 SWITCH SWITCH Q700 C700 R702 R707 6.3V100 5.6K C701 R705 25V33 R710 C703 R711 C704...
Page 88
SA-PM41P / SA-PM41PC SCHEMATIC DIAGRAM-14 : - B SIGNAL LINE POWER CIRCUIT : +B SIGNAL LINE : MAIN SIGNAL LINE IC500 RSN315H41-P POWER HIC C515 0.01 CN504 R514 HI_R C503 820P C509 R506 C501 820P R761 R763 5.6K LO_L C505...
SA-PM41P / SA-PM41PC 19.7. CD LOADING CIRCUIT SCHEMATIC DIAGRAM-16 CD LOADING CIRCUIT : +B SIGNAL LINE IC11 C0GAG0000007 UP/DOWN MOTOR DRIVE 0.01 16V100 RM11 UP/DOWN MOTOR CHANGE BOTTOM OPEN B3NAA0000068 SENSOR +7.5V STOCK PGND CR16 SWITCH DNGD UP/DOWN F PLAY...
SA-PM41P / SA-PM41PC 20.4. POWER IN P.C.B., FUNCTION P.C.B. and DECK MECHANISM P.C.B. POWER IN P.C.B (REPV0062A) S617 S616 R636 D609 CD CHECK S614 S615 POWER FUNCTION P.C.B (REPV0062A) S620 S621 S622 S623 CD CHANGE RETURN H605B/JW605 DECK MECHANISM P.C.B (REPX0321H)
SA-PM41P / SA-PM41PC 23 Terminal Function of IC´s 23.1. IC302 (C2CBJG000575) MICRO PROCESSOR Pin No. Mark Function M1_R Changer Motor 1 Reverse Pin No. Mark Function Control CH_SW Change Switch (CR16) M1_F Changer Motor 1 Forward TU_TUNED Tuner tuned signal...
SA-PM41P / SA-PM41PC 25 Parts Location and Replacement Parts List Notes: · Important safety notice: Components identified by mark have special characteristic s important for safety. Furthermore, special parts which have purposes of fire-retardent (resistors), high-quality sound (capacitors), low noise (resistors), etc are used.
SA-PM41P / SA-PM41PC 25.1.2. Deck Mechanism Parts List Ref. Part No. Part Name & Description Remarks CASSETTE DECK RED0067 R/P HEAD BLOCK UNIT RDG0300 REEL BASE GEAR RDG0301 WINDING RELAY GEAR RDK0026 MAIN GEAR RDV0033-4 WINDING BELT RDV0064 CAPSTAN BELT...
SA-PM41P / SA-PM41PC 25.2.2. CD Loading Mechanism Parts List Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks TRAVERSE DECK RMR1407E- H6 TRAY 5 RFKNAPM77MDS MECHA BASE ASS’Y RAE0157A- V TRV UNIT W/O SERVO...
SA-PM41P / SA-PM41PC 25.3.2. Cabinet Parts List Ref. Part No. Part Name & Description Remarks CABINET AND CHASSIS L6FALEFH0023 DC FAN REEV0026 21P FFC (DECK PCB) REEV0039 17P FFC (CR16-MAIN) REEV0077 19P FFC REEX0166 14P FFC WIRE (CR16) RFKGAPM41PCS FRONT PANEL ASS’Y...
SA-PM41P / SA-PM41PC 25.4. Electrical Part List Ref. Part No. Part Name & Description Remarks Q577 2SC3940ARA TRANSISTOR Ref. Part No. Part Name & Description Remarks Q578 KRC102MTA TRANSISTOR Q579 2SB0621AHA TRANSISTOR Printed Circuit Board Q600 KRC119STA TRANSISTOR Q602 KRC119STA...
Page 121
SA-PM41P / SA-PM41PC Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks D589 B0EAKM000117 DIODE CN302 K1KB07A00018 7P CONNECTOR D592 B0EAKM000117 DIODE CN303 K1KA02A00008 2P CONNECTOR (FAN) D593 B0EAKM000117 DIODE CN304 K1KA08B00255 8P CONNECTOR...
Page 122
SA-PM41P / SA-PM41PC Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks WA634 ERJ3GEY0R00V CHIP JUMPER HOLDERS WA635 ERJ3GEY0R00V CHIP JUMPER WA636 ERJ3GEY0R00V CHIP JUMPER H503 K1YF06000002 6P WIRE HOLDER WA637 ERJ3GEY0R00V CHIP JUMPER...
Page 123
SA-PM41P / SA-PM41PC Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R334 ERJ3GEYJ102V 1K 1/16W R419 D0GB391JA041 390 1/16W R335 D0GB101JA007 100 1/16W R420 D0GB272JA041 2.7K 1/16W R336 D0GB472JA041 4.7K 1/16W R421...
Page 124
SA-PM41P / SA-PM41PC Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R580 D0AF180JA039 18 1/4W R714 D0GB471JA041 470 1/16W R581 D0AF180JA039 18 1/4W R715 D0GB332JA007 3.3K 1/16W R583 ERDS2TJ821T 820 1/4W R717...
Page 125
SA-PM41P / SA-PM41PC Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks R770 ERDS2TJ332T 3.3K 1/4W R1104 ERJ3GEYJ103V 10K 1/16W R771 D0AE104JA048 100K 1/4W R1105 D0GB222JA041 2.2K 1/16W R772 D0AE472JA048 4.7K 1/4W R1106...
Page 126
SA-PM41P / SA-PM41PC Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C247 ECA1HAK010XB 1 50V C440 F1H1E104A029 0.1 25V C248 ECA1HAK010XB 1 50V C441 F1H1E104A029 0.1 25V C270 ECJ1VC1H561K 560P 50V C445...
Page 127
SA-PM41P / SA-PM41PC Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks C701 ECEA0JKA330I 33 6.3V C746 F1D1H101A012 100P 50V C702 ECA1HAK2R2XB 2.2 50V C746 F1H1C104A041 0.1 16V C702 F1H1A4740009 0.47 10V C747...
SA-PM41P / SA-PM41PC 25.5. Packaging Materials & Accessories Parts List Ref. Part No. Part Name & Description Remarks Ref. Part No. Part Name & Description Remarks PACKING MATERIALS N2QAJB000133 REMOTE CONTROL A1-1 RKK-HTR0051K R/C BATTERY COVER RPGV0200 PACKING CASE [M]P...