Table of Contents
Related Manuals for Jun-Air 87R-4P
Summary of Contents for Jun-Air 87R-4P
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Page 1: Air System
Part No. 6190900 (Rev B) 87R-4P Compressed Air System Operation & Maintenance Manual ISO 9001 CERTIFIED ® Registered Trademark/™ Trademark of JUN-AIR Inc. ©Copyright 2017 JUN-AIR Manufacturing Inc. All Rights Reserved. - Page 2 KEEP IN THE VICINITY OF THE PRODUCT. Dear Customer: Congratulations on the purchase of your new JUN-AIR Industrial Compressed Air System. This system’s intended purpose is for industrial and laboratory compression applications. It is to be used in accordance with UL1450/CSA 22.2 standards, along with all applicable codes. The system utilizes an oil-less rocking piston compressor that produces clean, dry, oil-free pressurized air flow when connected to an indus- trial or laboratory device.
- Page 3 6190900 (Rev B) 87R-4P Compressor System User Guide Declaration of Conformity Konformitätsbescheinigung Certificat de Conformité Declaración de Conformidad Conformiteitsverklaring Overensstemmelseserklæring GB The manufacturer Gast Manufacturing, Inc. declares that the compressor is in conformity with: • 2014/68/EU Pressure Equipment Directive • 2014/29/EU Council Directive relating to Simple Pressure Vessels •...
- Page 4 6190900 (Rev B) 87R-4P Compressor System User Guide TABLE OF SYMBOLS DANGER: Indicates an imminently hazardous WARNING: To Avoid Serious Burns. situation which will result in serious or fatal Do not touch surface during operation. injury if not avoided. This symbol is used only in the most extreme conditions.
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Page 5: System Features
6190900 (Rev B) 87R-4P Compressor System User Guide SYSTEM FEATURES Over-temp Output indicator pressure regulator Hour meter Power indicator light System intake filter Drain 5 µm solenoid autodrain filter Cover Pressure switch Heat exchange Thermostat Dump Terminal solenoid block outlet... -
Page 6: Specifications
6190900 (Rev B) 87R-4P Compressor System User Guide NO DRYER Specifications 100V 115V 230V 50Hz 60Hz 50Hz 60Hz 50Hz 60Hz 1770009 (NA) Model Numbers 1770018 1770008 1770010 (EU/UK) Continuous System 46 SLPM 51 SLPM 46 SLPM 51 SLPM 46 SLPM... -
Page 7: Intended Use
(2) locking casters, two (2) non-locking casters, four (4) vibration-isolation feet, four (4) studs, JUN-AIR compressor systems meet or exceed the most four (4) washers, and one (1) power cable. current and highest safety standards, which are: a. -
Page 8: Protection Against Electrical Shock
Indicator light on the system cover displays when sys- WARNING tem power is supplied and power switch is on. Electromagnetic Interference (EMI): The JUN-AIR system is designed to avoid electromagnetic emissions interference with surrounding electrical Electrical Shock Hazard equipment. Due to the vast assortment of electrical... -
Page 9: Site Requirements
6190900 (Rev B) 87R-4P Compressor System User Guide Pneumatic Connections Site Requirements WARNING Specifications 100 V 115 V 230 V 50-60 Hz 50-60 Hz 50-60 Hz The system should only be installed by qualified personnel Electrical in a clean, dry, well-ventilated area on a firm surface with an incline of less than 10°. -
Page 10: Electrical Connections
6190900 (Rev B) 87R-4P Compressor System User Guide Electrical Connections Equipment Alert: If a replacement fuse is required, then a 12.5 A, 250 VAC resistance time-delay fuse Air output should be used. 1/4 BPST Refer to the specifications table for the electrical specifications of your model. -
Page 11: Maintenance
If the voltage does • Verify that all leaks are sealed. not remain within the specified range, contact JUN-AIR. NOTES: Equipment Alert: Indicates a potentially hazardous situation that could result in •... - Page 12 6190900 (Rev B) 87R-4P Compressor System User Guide Cleaning or Replacing the System-Intake Replacing the Evaporator-Tray Element Filter Element Turn the system off and disconnect it from electrical power. Turn the system off and disconnect it from electrical power. 2. Remove the handle bolts (4) and loosen the cover screws (4) to tip the cover forward.
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Page 13: Pressure Switch Adjustment
6190900 (Rev B) 87R-4P Compressor System User Guide Pressure-Switch Adjustment Pressure Switch ’1’ on or ’O’ off WARNING Exceeding the maximum pressure may result in a reduced system life. Contact Gast Manufacturing for information regarding operation at higher pressure. Equipment Alert: The factory set cut-in and cut-out pressures are approximately 6 bar (87 psi) and 8 bar (116 psi), respectively. - Page 14 6190900 (Rev B) 87R-4P Compressor System User Guide Testing the System for Leaks It is recommended that leak testing be performed after any maintenance or service. Close the valve to the facility plumbing. 2. Run the system until it reaches the maximum operating pressure—approximately 8 bar (116 psi).
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Page 15: Preventive Maintenance Schedule
6190900 (Rev B) 87R-4P Compressor System User Guide Preventive Maintenance Schedule Interval Action Monthly Remove and clean system-intake filter Annually Replace system-intake filter AS562 Annually Replace autodrain-filter element 4071009 Annually Replace compressor-intake filter element B300A Annually Replace evaporator-tray foam element... - Page 16 6190900 (Rev B) 87R-4P Compressor System User Guide © 2017, JUN-AIR We reserve the right to make any alterations which may be due to any technical improvements Printed in the USA...
- Page 17 6190900 (Rev B) 87R-4P Compressor System User Guide © 2017, JUN-AIR We reserve the right to make any alterations which may be due to any technical improvements Printed in the USA...
- Page 18 6190900 (Rev B) 87R-4P Compressor System User Guide © 2017, JUN-AIR We reserve the right to make any alterations which may be due to any technical improvements Printed in the USA...
- Page 19 6190900 (Rev B) 87R-4P Compressor System User Guide © 2017, JUN-AIR We reserve the right to make any alterations which may be due to any technical improvements Printed in the USA...
- Page 20 6190900 (Rev B) 87R-4P Compressor System User Guide Green & Green & Yellow Yellow Brown Blue Blue Brown Brown Blue Blue Brown Brown Blue Brown Blue Brown Blue Brown Blue © 2017, JUN-AIR We reserve the right to make any alterations which may be due to any technical improvements...
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Page 21: Troubleshooting
6190900 (Rev B) 87R-4P Compressor System User Guide TROUBLESHOOTING Problem Possible Cause(s) Possible Solution(s) Compressor does not start No electrical power Check the circuit breaker at the main power source. Power not connected Check the power cord at both ends. -
Page 22: Warranty Policy
JUN-AIR dealer with the product sale and service records. Should the dealer not be able to complete the repair, the dealer may contact JUN-AIR for disposition. The product’s model and serial number, the installation date, and the JUN-AIR invoice number must be furnished. Transportation charges both ways must be paid by the dealer. -
Page 23: Installation Checklist
6190900 (Rev B) 87R-4P Compressor System User Guide INSTALLATION CHECKLIST Check system for shipping damage Remove packaging cardboard Verify installation kit components Relocate unit to operating location and place per “SITE REQUIREMENTS” Attach pneumatic fittings and connections per “SITE REQUIREMENTS” and “PNEUMATIC CONNECTIONS”.