ECOSTAR ECO 50 NG Installation, Operating And Maintenance Manual
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Summary of Contents for ECOSTAR ECO 50 NG
- Page 1 MONOBLOCK NG SERIES GAS BURNERS INSTALLATION, OPERATING AND MAINTENANCE MANUAL MODULATING OPERATION ECO 50 NG ECO 55 NG ECO 60 NG ECO 65 NG ECO 70 NG www.ecostar.com.tr...
- Page 2 DEAR USER, ECOSTAR ECO 50 NG, ECO 55 NG, ECO 60 NG, ECO 65 NG, ECO 70 NG Series Gas burners are prepared and manufactured according to the latest technical developments and safety rules. It is easy to use for our customers.
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Page 3: Table Of Contents
CONTENTS WARNINGS ............................... 3 Warning Symbols and Descriptions ......................3 General Safety Rules ..........................4 TERMS OF WARRANTY ......................... 6 Out of Warranty Conditions ........................6 BURNER’S GENERAL FEATURES ......................7 Purpose of Use and Work Limits of Burners ..................7 Code Key .............................. -
Page 4: Warnings
WARNINGS Warning Symbols and Descriptions Symbols Symbol Descriptions Important information and useful hints. Warning of danger to life or property. Warning of electrical voltage. Product handling information. Impulse connection detecting combustion chamber pressure Impulse connection detecting combustion air pressure Impulse connection detecting burner gas head CLEAN THE GAS BURNER. -
Page 5: General Safety Rules
General Safety Rules • All personnel engaged in installation, disassembly, commissioning, operation, control, maintenance and repair should have received the necessary training and fully read and understood this manual. • No changes that might damage the safety of the burner unit must be made by persons and/or organizations on the burner unit. - Page 6 The burner installation must be carried out in accordance with the instructions. Vibration can damage the burner and its components. Keep boiler doors closed while starting burner and during burner operation. Check combustion values to be correct by using flue gas analyzer at the whole adjustment range between minimum, full load, and ignition load.
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Page 7: Terms Of Warranty
TERMS OF WARRANTY Main and auxiliary equipment and all components used in Ecostar gas burners are guaranteed for 1 year by TERMO ISI SİST. A.Ş starting from the date of commissioning under the maintenance, adjustment, operating conditions and relevant mechanic, chemical and thermal effects explained herein. -
Page 8: Burner's General Features
BURNER’S GENERAL FEATURES ECOSTAR gas burners are manufactured such that they operate in gas pressure of min. 20 mbar and max. 300mbar. at 15%...+10% of nominal voltage, between the ambient temperature range of -15ºC….+60˚C and declared capacity and boiler pressure ranges with Natural Gas and Liquid Petrol Gas. -
Page 9: Technical Data
TECHNICAL DATA Capacity Table NEW GENARATION MODULATING GAS BURNERS CAPACITY TABLE NATURAL GAS FAN MOTOR MAIN BURNER TYPE CAPACITY CAPACITY CONSUMPTION CONSUMPTION POWER SUPPLY Min. Max. Min. Max. Min. Max. Min. Max. kcal/h kcal/h Nm³/h Nm³/h Nm³/h Nm³/h ECO 50 G C 3 NG 215.000 1.290.000 1.500... -
Page 10: Back Pressure-Capacity Diagrams
Back Pressure-Capacity Diagrams 13.06.2017 Rev. 01... -
Page 11: Burner Dimensions
Burner Dimensions 13.06.2017 Rev. 01... -
Page 12: Flame Length And Diameter
Flame Length and Diameter Noise Level Product operates within the range of 75 decibels max. and 85 decibels. BURNER HANDLING INFORMATION • Lift the product by holding the handles as seen in the picture. • Prevent strong impacts on top of the product and vibration while handling the product. •... -
Page 13: Installation
INSTALLATION Burner Installation Picture 1- Burner 2- Boiler Connection Flange 3- Gasket 4- Boiler Flange You must definitely ensure sealing between boiler and burner! Device must be shipped in original packaging! Do not lift the device holding from servomotor, gas valve, impulse pipes or pressure switch during installation! Clean the inside of fuel line thoroughly before installing the burner to the fuel line. -
Page 14: Commissioning
While installing the burner in reverse flame front mirror boilers, flame tube tip must be adjusted such that it gets inside by 50 mm-100 mm from flue pipes (50mm≤A≤100mm). Otherwise flue gas temperature will rise and fuel consumption will increase. COMMISSIONING Before Commissioning Electrical connection... -
Page 15: Combustion Adjustment
Operation of a modulating burner Ø Open the main gas valve; check max 300 mbar gas pressure from the manometer. Ø Open operating switch on the burner panel. Ø Switch on the modulating control switch. Ø Switch automatic-hand switch to automatic. Ø... -
Page 16: Air Pressure Switch Adjustment
Air pressure switch adjustment While the burner is working without any problem, the air pressure switch is adjusted to desired minimum pressure as follows. Ø Unscrew the screw of the transparent cover and remove the cover. Ø Turn the adjustment wheel in the direction to increase the pressure, note the pressure value at which the burner is failed. -
Page 17: Operating Control And Displays
Operating Control and Displays 1 Display 2 Back key 3 Cursor keys 4 Enter key Display: The display shows in pictograms: 1 - The menu structure 2 - Operating status 3 - Parameters 4 - Error messages Back key: Jump to previous window. Cursor keys: You navigate in the menu using the cursor keys. -
Page 18: Leakage Test For Main Gas Valves
Leakage Test for Main Gas Valves 13.06.2017 Rev. 01... -
Page 19: Servomotors
Servomotors Servomotors drive air dampers, gas butterfly valve and oil regulator. With the help of servomotors electronic air and fuel ratio control is carried out, controlled by burner control. Ø Static electricity can damage servomotor. Ø Do not open servomotor. Do not interfere with or modify unit or equipment connected to it. It may damage servomotor or change burner settings. -
Page 20: Function Controls And Adjustments
Function Controls and Adjustments The BT300 combines the benefits of an electronic fuel-air ratio control system with up to three motorized actuating devices and an optional module like an analogue output for speed control of the combustion air fan with an electronic burner control unit. The leakage test, flame monitoring system, power control unit and (optional) CO/O2 controller for control and optimization of an oil or gas-fired forced-draught burner are all integrated. -
Page 21: Pilot Ignition System
Pilot Ignition System Pilot gas burner inlet pressure Pmax= 200 mbar Emission Measurement In emission measurements, the following values are accepted as reference according to TS EN 676 +A2 standard. Ø CO < 100 mg/ kWh Ø %3 ≤ O ≤... -
Page 22: Gas Pass Equipment Required In Gas Line
Gas Pass Equipment Required in Gas Line Pe < 300 mbar Pe > 300 mbar Pe < 300 mbar Pe > 300 mbar Q<1200kW Q<1200kW Q>1200kW Q>1200kW 1- Compensator 1- Compensator 1- Compensator 1- Compensator 2- Ball valve 2- Ball valve 2- Ball valve 2- Ball valve 3- Gas filter... -
Page 23: Maintenance
MAINTENANCE Monthly Maintenance Monthly maintenance is a comprehensive process where general checks of burner and peripheral components are performed to prevent possible faults. After completion of maintenance and adjustment processes, make sure to perform an emission analysis. Ø Clean the filters on the main line and multiblock. Ø... -
Page 24: Periodical Flue Gas Measurement Report
PERIODICAL FLUE GAS MEASUREMENT REPORT Fuel Yield Flue Consumption (ppm) (ppm) (ppm) Temp. Date Signature (m³/h) (ºC) 13.06.2017 Rev. 01... -
Page 25: After-Sales Services
Fax: +90 282 685 42 09 Also you can contact with us: Web site : www.ecostar.com.tr E - mail : servis@ecostar.com.tr Please observe the following recommendations. • Use the product in accordance with the principles of this manual. • For any service demands regarding the product, please contact our Service Center from the abovementioned phone numbers. -
Page 26: Notes
NOTES Please record and forward your measurements and observations to us www.ecostar.com.tr 13.06.2017 Rev. 01...
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