Carestream DRYVIEW 5950 User Manual
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Carestream DRYVIEW 5950 User Manual

Laser imaging system
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SHORT TERM CONFIDENTIAL
Preliminary User Manual
Publication No. AA2204_en
2012-07-27

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Summary of Contents for Carestream DRYVIEW 5950

  • Page 1 SHORT TERM CONFIDENTIAL Preliminary User Manual Publication No. AA2204_en 2012-07-27...
  • Page 2 SHORT TERM CONFIDENTIAL All rights reserved. No part of this manual may be reproduced or copied in any form by any mean graphic, electronic, or mechanical, including photocopying, typing, or information retrieval systems without written permission.

  • Page 3: Table Of Contents

    SHORT TERM CONFIDENTIAL Contents 1 Overview How the Imager Works ......................... 1-4 Print Sequence ......................... 1-4 Film Sizes ............................1-5 Mammography Imaging ....................... 1-5 Automatic Image Quality and Processing ..................1-6 Configure and Monitor the System (Using the Web Portal) ............1-6 Enhanced Serviceability with Remote Monitoring ..............
  • Page 4 SHORT TERM CONFIDENTIAL Error Indicators on the Display Screen ..................3-6 Recognize and Handle a Calibration Error ................3-6 Handle a Required Restart ...................... 3-7 Recognize and Handle a Film Jam ..................3-8 Using the Web Portal to Gain More Information on Errors ............3-9 Subsystem Error Codes and Messages ..................

  • Page 5: Overview

    SHORT TERM CONFIDENTIAL Overview The Laser Imaging System is a continuous-tone laser imager with an internal photothermographic film processor. Heat, rather than photo chemicals, is used to develop the film. This easy-to-use and reliable imager provides high-quality prints. Use the prints from this system for: •...
  • Page 6 SHORT TERM CONFIDENTIAL Overview Major Internal Assemblies H241_0003DCA H241_0003DC Airflow manifolds. Remove heat and processing odors from the processor assembly. Exit rollers. Move the film from the processor area to the exit tray. Optics module. Writes the image onto the film while the film is moved through the exposure transport.
  • Page 7 SHORT TERM CONFIDENTIAL Overview Rollback assemblies (upper and lower). Roll the film cartridge cover back so the pickup assembly can lift the film. When the imager is not printing, the cover is closed over the film cartridge to protect the film from light. Feed rollers.

  • Page 8: How The Imager Works

    SHORT TERM CONFIDENTIAL Overview How the Imager Works The imager receives, processes, manages, and prints the images on film. The imager has limited storage to hold a small number of digital images. As images are received for printing, they are stored in memory, placed in a sequential print queue, and printed in order.

  • Page 9: Film Sizes

    SHORT TERM CONFIDENTIAL Overview Each time the imager receives a print request, the following print sequence occurs. The arrows show the film path. 1. Suction cups in the pickup area lift a single sheet of film out of one of the supply cartridges and feed the film into the transport rollers.

  • Page 10: Automatic Image Quality And Processing

    SHORT TERM CONFIDENTIAL Overview Automatic Image Quality and Processing An internal densitometer enables the imager to automatically adjust image processing parameters using Automatic Image Quality Control (AIQC) to produce an optimal image. The imager adjusts these parameters each time it prints a calibration film. A calibration film is printed when: •...
  • Page 11 SHORT TERM CONFIDENTIAL Overview User Manual Conventions The following special messages emphasize information or indicate potential risks to personnel or equipment. Note Notes provide additional information, such as expanded explanations, hints, or reminders. Important Important notes highlight critical policy information that affects how you use this guide and this product.
  • Page 12 SHORT TERM CONFIDENTIAL...

  • Page 13: Basic Operating Tasks

    SHORT TERM CONFIDENTIAL Basic Operating Tasks During normal operation, the imager receives and automatically prints images sent by modalities over a network. Very little interaction is required. You can do the following: • Turn the power on (|) and off (0). •...

  • Page 14: The Display Screen

    SHORT TERM CONFIDENTIAL Basic Operating Tasks The Display Screen The display screen communicates the status of the imager. Figure 1: Display screen: normal state, processing a print job from the upper supply. In this example, there are 86 sheets of film in the upper cartridge and 113 sheets in the lower cartridge. Symbol or code Description Upper and lower...
  • Page 15 SHORT TERM CONFIDENTIAL Basic Operating Tasks Symbol or code Description Indicator light The light indicates the active cartridge. For example, when printing from the upper supply, the indicator light appears next to the upper film count. • When green, operation is normal. •...
  • Page 16 SHORT TERM CONFIDENTIAL Basic Operating Tasks Symbol or code Description Film Jam Film is jammed from the upper or lower cartridge. The error code confirms the film jam and gives direction on where to find the film inside the imager. The indicator light associates the error code with the film cartridge.

  • Page 17: Imager Power

    SHORT TERM CONFIDENTIAL Basic Operating Tasks Imager Power Power Switch Location The power switch is on the lower back panel. Start the Imager 1. Press the power switch on the back of the imager on. 2. Wait as the imager warms up. The warm-up period might last up to 30 minutes.

  • Page 18: Emergency Shutdown Or Power Loss

    SHORT TERM CONFIDENTIAL Basic Operating Tasks Figure 3: The green power symbol indicates that the imager is ready to process job requests. Emergency Shutdown or Power Loss In the event of a power loss, or if an emergency requires an immediate shutdown of the imager, films in process will not be completed.

  • Page 19: View The Film Cartridge Information

    SHORT TERM CONFIDENTIAL Basic Operating Tasks View the Film Cartridge Information Film Count The upper and lower film counts appear on the display screen. Figure 5: In this example, the upper cartridge has 86 sheets of film, and the lower has 113. Size/Type of the Loaded Film To check the size of the loaded film, open the film supply and view the loaded cartridges.
  • Page 20 SHORT TERM CONFIDENTIAL Basic Operating Tasks Film Size/Type Flashes When a film size/type is requested that is not loaded, the Film Size symbol appears, and the requested film flashes. Change the loaded film to match the print request. Figure 7: View and load the requested film size/type in the error code location (amber text). In this example, “M”...

  • Page 21: Replace An Empty Film Cartridge

    SHORT TERM CONFIDENTIAL Basic Operating Tasks Replace an Empty Film Cartridge When a film cartridge is empty, the film count appears as 0 on the display screen. Note Before you load a new film cartridge, make sure that the Pause symbol is off. During normal operation, the symbol is off.

  • Page 22: Load A Different Film Size To Match A Print Request

    SHORT TERM CONFIDENTIAL Basic Operating Tasks Load a Different Film Size to Match a Print Request If a print request requires a different film size, the requested film size flashes on the display screen. Change the installed film to match the print request. •...
  • Page 23 SHORT TERM CONFIDENTIAL Basic Operating Tasks Film Size/Type Flashes When a film size/type is requested that is not loaded, the Film Size symbol appears, and the requested film flashes. Change the loaded film to match the print request. Figure 7: View and load the requested film size/type in the error code location (amber text). In this example, “M”...

  • Page 24: Calibrate The Imager For The Loaded Film

    SHORT TERM CONFIDENTIAL Basic Operating Tasks Calibrate the Imager for the Loaded Film Automatic vs. Manual Calibration The imager automatically calibrates film with a new media lot number. The calibration initiates a test print with a step wedge pattern. The pattern has a series of 21 step wedges of increasing optical density.

  • Page 25: Make A Test Print

    SHORT TERM CONFIDENTIAL Basic Operating Tasks Make a Test Print Make a test print to verify that you can print. The type of test print varies depending on whether you have clear/blue or mammography film loaded. There are several options for mammography calibration prints; the default is configured during installation.

  • Page 26: Mammography Test Prints

    SHORT TERM CONFIDENTIAL Basic Operating Tasks Mammography Test Prints There are several options for mammography calibration prints, for example, QC wedges, multipurpose QC, TG18-PQC or QC, TG18-UN10 or 80, or TG18-UNL10 or 80. The default is configured during installation, and you can change it any time from the Web Portal. Press and hold the Calibrate symbol for the film cartridge (upper or lower, where the mammography film is loaded) for three seconds.

  • Page 27: Open Or Remove A Cover

    SHORT TERM CONFIDENTIAL Basic Operating Tasks Open or Remove a Cover You can open or remove the imager’s top cover, left cover, and film supply. The covers are protected with an interlock mechanism to keep the imager from printing when they are open, to keep you safe.

  • Page 28: Access More Functionality With The Web Portal

    SHORT TERM CONFIDENTIAL Basic Operating Tasks Access More Functionality with the Web Portal The Web Portal is your interface to additional features. In addition to the installation and setup of your system, you can view and manage the imager's connections over the network, configure features, view error messages, and access general status information at the Web Portal.

  • Page 29: Maintenance And Troubleshooting

    SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Use the information in this chapter to keep the imager in the best condition and to correct minor problems. • Overview: Status and Error Messages and Codes—Review this overview for information about where and when the messages and codes appear. •...

  • Page 30: Overview: Status And Error Messages And Codes

    SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Overview: Status and Error Messages and Codes The imager detects errors and other conditions and reports them to you in multiple ways. Some conditions require your action. This section provides a list of the codes, explains the condition, and provides recommended actions when appropriate.

  • Page 31: Preventive Maintenance

    SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Preventive Maintenance Note These conditions are also reported at the Web Portal. About the Charcoal Filter Caution In the U.S., exhausted filters are considered to be non-hazardous waste according to the US Environmental Protection Agency Resource Conservation Recovery Act (RCRA). Municipality owned and licensed solid waste management facilities are an appropriate disposal option.

  • Page 32: Replace The Filter

    SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Replace the Filter When the filter must be replaced, the display screen shows the error code and the Maintenance symbol: 1. Remove the filter cover. 2. Remove the filter by lifting it up and pulling it forward. H241_0007AC 3–4 AA2204_en | 2012-07-27...

  • Page 33: 550 Code And Maintenance Symbol

    SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting 3. Install a new filter. 4. Re-install the filter cover. 5. To reset the imager for the new filter and to clear the Maintenance symbol, press and then release the Maintenance and Calibrate symbols at the same time. 550 Code and Maintenance Symbol If the imager needs a preventive maintenance service call, the 550 code and Maintenance symbol appear:...

  • Page 34: Error Indicators On The Display Screen

    SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Error Indicators on the Display Screen The imager can detect errors and other conditions that require a response. Some errors or abnormal conditions are reported on the display screen in the form of condition codes and symbols.

  • Page 35: Handle A Required Restart

    SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Handle a Required Restart When the Restart symbol appears, you must restart the imager. Figure 2: The amber Power symbol, together with the Restart symbol, indicates that you must restart the imager to continue printing. 1.

  • Page 36: Recognize And Handle A Film Jam

    SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Recognize and Handle a Film Jam When the Film Jam symbol appears, you must clear the jam before the imager can continue to print. After the jam has been cleared, the imager will reprint the image on a new sheet of film.

  • Page 37: Using The Web Portal To Gain More Information On Errors

    SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Using the Web Portal to Gain More Information on Errors The Web Portal is your interface to additional functions on the imager. You can view and correct error messages and access general status information at the Web Portal. About Codes on the Web Portal and the Display Screen The 3-digit error and status codes on the display screen are reported at the Web Portal as 5-digit codes.

  • Page 38: Subsystem Error Codes And Messages

    SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Subsystem Error Codes and Messages Use the information in this section to interpret the codes and messages that appear on the display screen and at the Web Portal. DICOM (Digital Imaging and Communications in Medicine) In response to a DICOM printer N-GET status request from a modality, a printer status message and a printer status info message are returned to the requesting service class user (SCU).

  • Page 39: Film Cartridge

    SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Printer Status Display Screen Web Portal DICOM Status Description Printing Power symbol is Printing NORMAL The imager is currently green and flashing printing films. Ready Power symbol is Ready NORMAL The imager is online and green the processor has reached Film count displays...
  • Page 40 SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Film Cartridge State Display Screen Web Portal Description Film Power symbol is yellow Empty The film cartridge is inserted, cartridge is Pause and Calibrate and/or sheet but the sheet count is 0. Insert a empty symbols are off count of 0...

  • Page 41: Job Manager

    SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Job Manager Manager Status Display Screen Web Portal Description Active Not Applicable Shows how The imager is accepting DICOM job many print requests and film is available for all requests have current jobs. been initiated.

  • Page 42: Condition Codes

    SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Condition Codes Condition codes are shown on the display screen in the order in which they are generated. If there is more than one code associated with the current condition of the imager, the first code is shown on the display screen for six seconds, while other codes in the list display for three seconds as the list is cycled.
  • Page 43 SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Display Web Portal Screen Portal Message Action 20154 MCS: Internal Restart the imager. Communications If the error persists, call for service. Failure 20155 Incompatible MCS Restart the imager. Printer If the error persists, call for service. Configuration for Hardware 20156...
  • Page 44 SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Display Web Portal Screen Portal Message Action 21118 Film Supply: Internal If the Pause symbol is on, press it to cover the Hardware Failure film cartridge. When the Pause symbol stops flashing, remove the film cartridge from the imager.
  • Page 45 SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Display Web Portal Screen Portal Message Action 21177 Film Cartridge Failed Open the film supply. Manually close the film to Close cartridge, using the manual rollback knob, to prevent the film from fogging. If the error persists, call for service. 21178 Rollback Failed to If the Pause symbol is on, press it to cover the...
  • Page 46 SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Display Web Portal Screen Portal Message Action 27123 Optics: Internal Restart the imager. Hardware Failure If the error persists, call for service. 27601 Optics: Calibration Restart the imager. Failed If the error persists, call for service. 27604 Optics: Calibration Restart the imager.
  • Page 47 SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Display Web Portal Screen Portal Message Action 29931 Densitometer: Restart the imager. Internal If the error persists, call for service. Communications Failure 36935 Local Panel: No Restart the imager. Communications If the error persists, call for service. from MCS Related topics Restart the Imager...

  • Page 48: Film Jam Indication And Areas

    SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Film Jam Indication and Areas Jam Areas When film is jammed, the display screen indicates a jam and an error code that provides guidance on where to check for the jammed film. Figure 4: In this example, the indicator light shows you that the jam is related to the upper cartridge.
  • Page 49 SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Figure 5: Film Jam Areas Jam Areas Description Interlocks Description Upper and Lower film supply Lower film supply Film path Left cover Processor / densitometer Top cover Upper film supply AA2204_en | 2012-07-27 3–21...
  • Page 50 SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Roller Knobs For some jams, you can remove the film by turning a knob to move the film out of the imager. See details in the film jam instructions. Figure 6: Knobs for manual film removal H241_000 Knobs Description...

  • Page 51: Clear Film Jam Code 116 / Jam In Area 1

    SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Clear Film Jam Code 116 / Jam in Area 1 Note This error displays as code 21116 at the Web Portal. 1. If the Pause symbol is on, press it and wait until it goes off. 2.

  • Page 52: Clear Film Jam Code 324 Or 325 / Jam In Area 2

    SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Clear Film Jam Code 324 or 325 / Jam in Area 2 Note This error displays as code 26324 or 26325 at the Web Portal. 1. If the Pause symbol is on, press it and wait until it goes off. 2.

  • Page 53: Clear Film Jam Code 326 / Jam In Area 2 Or 3

    SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Clear Film Jam Code 326 / Jam in Area 2 or 3 Note This error displays as code 26326 at the Web Portal. 1. If the Pause symbol is on, press it and wait until it goes off. 2.

  • Page 54: Clear Film Jam Code 543 / Jam In Area 3

    SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Clear Film Jam Code 543 / Jam in Area 3 Note This error displays as code 26543 at the Web Portal. 1. If the Pause symbol is on, press it and wait until it goes off. 2.

  • Page 55: Display Screen Is Not Functional

    SHORT TERM CONFIDENTIAL Maintenance and Troubleshooting Display Screen is Not Functional If the display screen is not responding, use the power switch on the imager to turn power off, and then on. If the display screen is still non-responsive, turn the imager off and contact a qualified service provider.
  • Page 56 SHORT TERM CONFIDENTIAL...

  • Page 57: Film Technical Information

    SHORT TERM CONFIDENTIAL Film Technical Information This section describes the characteristics of Laser Imaging Film, not the operation of the imager. The Laser Imaging Film is a high-resolution, infrared-sensitive, photothermographic film designed specifically for the imager. Spectral Sensitivity of the Film The Laser Imaging Film is infrared sensitive and has been sensitized to the infrared laser diode of the imagers.

  • Page 58: Film Image Quality

    SHORT TERM CONFIDENTIAL Film Technical Information Film Image Quality The Laser Imaging Film delivers diagnostic-quality, continuous-tone images along with sharp alphanumerics and optimum contrast. This high-quality, silver-based film provides health care providers with the same diagnostic information they are accustomed to viewing—including the spatial resolution, contrast, and gray levels.

  • Page 59: Undeveloped Film Handling And Storage

    SHORT TERM CONFIDENTIAL Film Technical Information Undeveloped Film Handling and Storage To achieve consistent results up to the expiration date indicated on the film package, the Laser Imaging Film must be stored in a cool, dry place (5–25 °C, or 41–77 °F) and protected from radiation and chemistry fumes.

  • Page 60: Exposing Film To Moisture

    SHORT TERM CONFIDENTIAL Film Technical Information Exposing Film to Moisture The Laser Imaging Films typically withstand humidity, spills, and other forms of water without any significant effect on image quality or film integrity. If needed, film can be cleaned with a clean, damp cloth. Odor Dissipation Dry technology eliminates virtually all unpleasant odors.

  • Page 61: Specifications

    SHORT TERM CONFIDENTIAL Specifications This section identifies the system specifications and the site requirements to operate the imager. Equipment Specifications Unpacked Packed These are all subject to change / preliminary. Height 66.55 cm (26.20 in.) TBD cm (TBD in.) Width 62.56 cm (24.63 in.) TBD cm (TBD in.) Depth...

  • Page 62: Environmental Requirements

    SHORT TERM CONFIDENTIAL Specifications Environmental Requirements Temperature • Operating: 15 to 35 °C (59 to 95 °F) • Storage: -40 to 60 °C (-40 to 140 °F) Relative Humidity • Operating: 20–85 % RH, non-condensing • Storage: 10–93 % RH, non-condensing Altitude 30 m (100 ft) below sea level to 3,048 m (10,000 ft) above sea level Surface Levelness...

  • Page 63: Publication History

    SHORT TERM CONFIDENTIAL Publication History Revision Date Reason for Change 2012-07-27 Preliminary - for Gate 2 (preliminary) review AA2204_en | 2012-07-27 6–1...
  • Page 64 SHORT TERM CONFIDENTIAL Carestream Health, Inc. 150 Verona Street Rochester, NY 14608 United States © Carestream Health, Inc., 2012 Printed in China. CARESTREAM and DRYVIEW are trademarks of Carestream Health, Inc. Pub No. AA2204_en Rev A (preliminary)

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