Table Of Contents; Index - MAXIMATOR DLE 5 Operating, Maintenance And Repair Instructions

1 Index

1 Index _________________________________________________________ 2
2 Mode of operation _______________________________________________ 3
3 Safety instructions _______________________________________________ 4
3.1 Usage to the intended purpose _________________________________ 4
3.2 Emission___________________________________________________ 4
3.3 Safety hazards ______________________________________________ 4
3.4 Safety at the place of assembly _________________________________ 5
4 Technical data __________________________________________________ 5
4.1 Dimension drawing___________________________________________ 5
5 Mounting ______________________________________________________ 7
5.1 Assembly __________________________________________________ 7
5.2 Compressed air system _______________________________________ 7
5.2.1 Compressed air quality ____________________________________ 7
5.2.2 Compressed air oiler ______________________________________ 7
5.2.3 Line cross-sections _______________________________________ 7
5.2.4 Direct pilot valve air_______________________________________ 8
5.3 High-pressure system ________________________________________ 8
5.3.1 Inlet ___________________________________________________ 8
5.3.2 Pressure line ____________________________________________ 8
5.3.3 Pumping medium ________________________________________ 8
5.4 Operation __________________________________________________ 8
6 Maintenance ___________________________________________________ 9
7 Warranty ______________________________________________________ 9
8 Repair ________________________________________________________ 9
8.1 High-pressure sealing repair __________________________________ 10
8.1.1 Dismantling ____________________________________________ 10
8.1.2 HP piston assembly _____________________________________ 13
8.1.3 HP cylinder assembly ____________________________________ 16
8.2 Repair of air drive parts and pilot valves _________________________ 18
8.2.1 Dismantling ____________________________________________ 18
8.2.2 Assembly______________________________________________ 23
8.3 Repair of suction and delivery valves ____________________________ 32
8.3.1 Dismantling ____________________________________________ 32
8.3.2 Assembly______________________________________________ 35
8.4 Spool valve________________________________________________ 39
8.4.1 Dismantling ____________________________________________ 39
8.4.2 Assembly______________________________________________ 41
2