Stanley RD12 User Manual

Stanley RD12 User Manual

Hydraulic rail drill

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RD12
HYDRAULIC
RAIL DRILL
USER MANUAL
Safety, Operation and Maintenance
© 2014 STANLEY Black & Decker, Inc.
New Britain, CT 06053
U.S.A.
32515 2/2018 Ver. 18

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Summary of Contents for Stanley RD12

  • Page 1 RD12 HYDRAULIC RAIL DRILL USER MANUAL Safety, Operation and Maintenance © 2014 STANLEY Black & Decker, Inc. New Britain, CT 06053 U.S.A. 32515 2/2018 Ver. 18...
  • Page 2: Declaration Of Conformity

    Provisiones especiales: Disposizioni speciali: Representative in the Union: Patrick Vervier, Stanley Dubuis 17-19, rue Jules Berthonneau-BP 3406 41034 Blois Cedex, France. Vertreter in der Union/Représentant dans l’union/Representante en la Union/Rappresentante presso l’Unione Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA...
  • Page 3: Table Of Contents

    REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTIFIED DEALER. For the nearest certified dealer, call STANLEY Infrastructure at (503) 659-5660 and ask for a Customer Service Representative. RD12 User Manual ◄ 3...
  • Page 4: Safety Symbols

    Always observe safety symbols. They are included for your safety and for the protection of the tool. LOCAL SAFETY REGULATIONS Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and maintenance personnel. 4 ► RD12 User Manual...
  • Page 5: Safety Precautions

    Never transport or carry the tool with the unit the space provided in this manual. energized. The model RD12 Hydraulic Rail Drill will provide safe and • Use proper lifting techniques when handling the dependable service if operated in accordance with the tool.
  • Page 6: Tool Stickers & Tags

    OPERATION MANUAL. OPERATION MANUAL. TAG TO BE REMOVED ONLY BY TAG TO BE REMOVED ONLY BY TOOL OPERATOR. TOOL OPERATOR. SEE OTHER SIDE SEE OTHER SIDE SAFETY TAG P/N 15875 (Shown smaller then actual size) 6 ► RD12 User Manual...
  • Page 7: Hose Types

    This hose is not certifi ed non-conductive and must never be used near electrical conductors. HOSE SAFETY TAGS To help ensure your safety, the following DANGER tags are attached to all hose purchased from STANLEY. DO NOT REMOVE THESE TAGS.
  • Page 8: Hose Recommendations

    HOSE RECOMMENDATIONS 8 ► RD12 User Manual...
  • Page 9: Htma / Ehtma Requirements

    2000 psi 2000 psi (At the power supply outlet) (172 bar) (138 bar) (138 bar) (138 bar) (138 bar) NOTE: These are general hydraulic system requirements. See tool specifi cation page for tool specifi c requirements. RD12 User Manual ◄ 9...
  • Page 10: Operation

    NOTE: 2. Connect the hoses from the hydraulic power source The RD12 must be used with rail templates and hole to the hose couplers on the tool. It is a good practice guides. See the chart at the end of this section for to connect the return hose first and disconnect it last selections of rail templates and hole guides.
  • Page 11 1. Uncouple the water hose from the rail drill. 2. Move the hydraulic circuit control valve to the OFF position and disconnect from the power supply. 3. From the bit end, turn the bit counter clockwise and pull it out. RD12 User Manual ◄ 11...
  • Page 12: Templates & Hole Guides

    110 RE (11025) 2 53/64 ELEVATION ^(38683) 112 RE (11228) 2 7/8” ELEVATION 33721/31979/31980/35105 ^33687 [2 1/2 × 6 1/2 × 6 1/2] (31985)(62201 HD) 112TR ^33721 ^33687 [2 1/2 × 6 1/2 × 6 1/2] 113 HEAD FREE ^(34598) 12 ► RD12 User Manual...
  • Page 13 22631 [2 11/16 × 5 1/2 × 5 1/2] BRAZIL TR-45 (SEE 90ARA-A) ^34262 22631 [2 11/16 × 5 1/2 × 5 1/2] BRAZIL TR-50 (SEE 100RE) BRAZIL TR-57 (SEE 115AREA) BRAZIL TR-68 (SEE 136AREA) BRAZIL RD12 User Manual ◄ 13...
  • Page 14 39236 (57 × 120) RILC/RILR *(E32009) EUROPE RI60/RI60N *(E32010) EUROPE PH37 *(E32011) EUROPE * = NOT RELEASED, TEMPLATE ONLY NOT A SET ^ = AVAILABLE BY SPECIAL ORDER ONLY # = REQUIRES CHAMFERED CYLINDER CASTING 14 ► RD12 User Manual...
  • Page 15: Tool Protection & Care

    Do not reverse circuit flow. This can cause damage to internal seals. • Always replace hoses, couplings and other parts with replacement parts recommended by STANLEY. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar. •...
  • Page 16: Troubleshooting

    Make sure drill bit is retracted when installing the drill on the rail. Avoid insert contact with hard objects. Insert screw difficult to remove. Not assembled with lubricant. Install screw with anti-seize lubricant on the threads. 16 ► RD12 User Manual...
  • Page 17: Specifications

    30 mm Drill Bit ..............................29473 31 mm Drill Bit ..............................31675 32 mm Drill Bit ..............................31624 33 mm Drill Bit ..............................29472 36 mm Drill Bit ..............................31647 SERVICE TOOLS Piston Seal Installation Kit ..........................31879 Piston Wrench ..............................28868 RD12 User Manual ◄ 17...
  • Page 18: Rd12 Parts Illustration

    RD12 PARTS ILLUSTRATION 18 ► RD12 User Manual...
  • Page 19: Rd12 Parts List

    O-RING 2-137 R17 • 29197 CLEVIS PIN 24313 HOUSING ASSY 28228 WASHER 26297 CAPSCREW 28902 PLATE 29136 LINK 17527 VALVE CAP 31069 SPACER 24291 02633 KNOB 29075 STOP 03973 MALE COUPLER BODY 28955 THREADED SHAFT RD12 User Manual ◄ 19...
  • Page 20 ADJUSTMENT SCREW ASSY (IF PURCHASED AS AN ASSEMBLY, THIS CAN BE INSTALLED ON ALL RAIL DRILLS.) 65622 NO LONGER AVAILABLE RD12 Clamp Assembly P/N- 67475 31098 SCREEN 31099 GASKET Includes the following: Items 30, 31, and 37 thru 55, 96, 102, 103, 111 and 112.
  • Page 24 STANLEY Infrastructure 6430 SE Lake Road Portland, Oregon 97222 USA (503) 659-5660 / Fax (503) 652-1780 www.stanleyinfrastructure.com...

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