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XY400–2 Maintenance Manual
Maintenance Precautions
1.
Whenever reassembling after being disassembled,
replace new washers, sealing members, etc.
2.
While fastening bolts or nuts, proceed in diagonal crossing
sequence to gradually screw down to the required torque
for 2 to 3 tries.
3.
After being disassembled, the parts and components
should be cleaned before being inspected and measured
To clean the spare parts, use only the cleaning fluid that is
incombustible or has high ignition point.
Before reassembling, apply the specified lubricating oil to
the sliding surface of the parts and components.
After reassembling, check whether all the spare parts are
mounted properly by means of turning, moving and
operating them.
4.
To disassemble and assemble a motorcycle, special
service tools (SST) and general-purpose tools must be
used in accordance with relevant regulations.
5.
The specified or equivalent lubricating grease (oil) must be
applied to or refilled into the specified locations.
6.
When 2 or more persons are carrying out the operation,
they shall work with each other and pay attention to safety.
7.
Before operating, always remove the negative (-) end of
the battery first and take care to prevent the wrench or the
like from touching the frame. After operating, reconfirm all
the connections, fixings and junctions. If the battery is
already removed, connect the positive (+) end first.
2
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