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OWNER'S MANUAL
Coolmate™ 1
1.
Safety Symbol Definitions
DANGER! − Indicates a hazardous situation which, if not
avoided, will result in death or serious injury. The possible
hazards are shown in the adjoining symbols or explained
in the text.
DANGER! − Indique une situation dangereuse qui si on
l'évite pas peut donner la mort ou des blessures graves.
Les dangers possibles sont montrés par les symboles
joints ou sont expliqués dans le texte.
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury. The possible ha-
zards are shown in the adjoining symbols or explained in
the text.
Indique une situation dangereuse qui si on l'évite pas peut
donner la mort ou des blessures graves. Les dangers possi-
bles sont montrés par les symboles joints ou sont expliqués
dans le texte.
NOTICE Indicates statements not related to personal injury.
Indique des déclarations pas en relation avec des blessu-
res personnelles.
Indicates special instructions.
Indique des instructions spécifiques.
Beware of electric shock from wiring. Reinstall all panels
and covers.
Risque d'électrocution due au contact avec des fils. Réin-
staller tous les panneaux et couvercles.
2.

EMF Information

Electric current flowing through any conductor causes localized elec-
tric and magnetic fields (EMF). Welding current creates an EMF field
around the welding circuit and welding equipment. EMF fields may in-
terfere with some medical implants, e.g. pacemakers. Protective
measures for persons wearing medical implants have to be taken. For
example, access restrictions for passers−by or individual risk assess-
ment for welders. All welders should use the following procedures in
order to minimize exposure to EMF fields from the welding circuit:
1. Keep cables close together by twisting or taping them, or using
a cable cover.
2. Do not place your body between welding cables. Arrange
cables to one side and away from the operator.
3. Do not coil or drape cables around your body.
3.
Important Information Regarding CE Products (Sold Within The EU)
!
This equipment shall not be used by the general public as the EMF limits for the general public might be exceeded during welding.
This equipment is built in accordance with EN 60974−1 and is intended to be used only in an occupational environment (where the general public
access is prohibited or regulated in such a way as to be similar to occupational use) by an expert or an instructed person.
Wire feeders and ancillary equipment (such as torches, liquid cooling systems and arc striking and stabilizing devices) as part of the welding
circuit may not be a major contributor to the EMF. See the Owner's Manuals for all components of the welding circuit for additional EMF exposure
information.
S
The EMF assessment on this equipment was conducted at 0.5 meter.
S
At a distance of 1 meter the EMF exposure values were less than 20% of the permissible values.
OM-235 464E
2009−10
CE And Non-CE Models
Wear safety glasses with side shields.
Porter des lunettes de sécurité avec des protections laté-
rales.
Have only trained and qualified persons install, operate,
or service this unit. Call your distributor if you do not un-
derstand the directions. For WELDING SAFETY and
EMF information, read owner's manual(s).
L'installation, l'exploitation et l'entretien de cet appareil
doivent être confiés uniquement à des personnes quali-
fiées et convenablement formées. S'adresser à un distri-
buteur si l'on ne comprend pas les directives. Pour les
renseignements ayant trait à la SECURITE lors du sou-
dage et aux champs électromagnétiques, consulter les
manuels traitant les dévidoirs et les sources de courant
pour le soudage.
Beware of moving parts. Keep guards and panels in
place, covers closed, and hands away from moving parts.
Attention aux pièces mobiles. Maintenir les dispositifs de
sécurité et les panneaux en place, les couvercles fermés
et garder les mains éloignées des pièces mobiles.
Recycle or dispose of used coolant in an environmentally
safe way.
Recycler ou éliminer tout liquide de refroidissement usé
conformément aux méthodes prescrites pour assurer la
protection de l'environnement.
4. Keep head and trunk as far away from the equipment in the
welding circuit as possible.
5. Connect work clamp to workpiece as close to the weld as
possible.
6. Do not work next to, sit or lean on the welding power source.
7. Do not weld whilst carrying the welding power source or wire
feeder.
About Implanted Medical Devices:
Implanted Medical Device wearers should consult their doctor and the
device manufacturer before performing or going near arc welding,
spot welding, gouging, plasma arc cutting, or induction heating opera-
tions. If cleared by your doctor, then following the above procedures
is recommended.
©
2009 MILLER Electric Mfg. Co.

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Summary of Contents for Miller Electric Coolmate 1 W

  • Page 1: Emf Information

    EMF. See the Owner’s Manuals for all components of the welding circuit for additional EMF exposure information. The EMF assessment on this equipment was conducted at 0.5 meter. At a distance of 1 meter the EMF exposure values were less than 20% of the permissible values. © 2009 MILLER Electric Mfg. Co.
  • Page 2: Specifications

    Specifications Recirculating Coolant System For Water-Cooled GTAW Torches And GMAW Guns Used Primarily With Maxstar 200®, Dynasty 200®, And Syncrowave® 200 Models IP Rating: 23 − Not Intended For Use In Heavy Rain, Or Near Splashing Water 1 gal (3.8 L) Coolant System Capacity Max Cooling Capacity: 9700 BTU/hr (2850 Watts) @ 1.7 L/min IEC Cooling Capacity: 4120 BTU/hr (1210 Watts) @ 1L/min IEC Cooling Capacity states that the water inlet temperature can not exceed 40°...
  • Page 3 Warning Label Definitions For CE Products S-180 663 Warning! Watch Out! There are Moving parts, such as fans, can cut source, wire feeder, or other major fingers and hands and cause injury. equipment for welding safety possible hazards as shown by the Keep away from moving parts.
  • Page 4: Symbols And Definitions

    Symbols And Definitions Water (Coolant) Hertz Input Power Power On Indicator Output Single-Phase Water (Coolant) In- Alternating Line Connection Primary Voltage Current Rated Maximum Degree Of Rated maximum Power liters per 1max Supply Current Protection power minute WEEE Label (For Products Sold Within The EU) Do not discard product (where ap- plicable) with general waste.
  • Page 5 10. GTAW Connections Tools Needed: 11/16 in. 805 189-B To prevent overheating, make sure cooling 115 Or 230 Volt AC Grounded Re- Operation: unit is positioned so there is 12 in. (305 ceptacle (Depending On Model) You may experience pump/priming mm) of unrestricted airflow on sides of unit.
  • Page 6 11. GMAW Connections Tools Needed: 11/16 in. 805 190-B To prevent overheating, make sure cooling 115 Or 230 Volt AC Grounded Re- breakers recommended. Recom- unit is positioned so there is 12 in. (305 ceptacle (Depending On Model) mended fuse or circuit breaker size is 10 mm) of unrestricted airflow on sides of unit.
  • Page 7: Routine Maintenance

    12. Routine Maintenance Disconnect power before maintaining. Δ = Repair n = Check Z = Change ~ = Clean l = Replace * To be done by Factory Authorized Service Agent Every ~ Blow out heat exchanger fins. ~Coolant Filter, durning heavy Months nCheck coolant level.
  • Page 8: Troubleshooting

    14. Troubleshooting Trouble Remedy Excessive noise. Pump priming noise can occur during startups, or after changing or replacing coolant. Noise will subside after pump is primed. Tighten filter cap if noise persists. Have Factory Authorized Service Agent check unit if motor is hitting divider mid-plane. Coolant system does not work.
  • Page 9 Notes OM-235 464 Page 9...
  • Page 10: Section 16 − Parts List

    SECTION 16 − PARTS LIST Hardware is common and not available unless listed. 805 266-A Figure 16-1. Main Assembly OM-235 464 Page 10...
  • Page 11 Item Dia. Part Mkgs. Description Quantity Figure 16-1. Main Assembly ... . . +235416 Wrapper, ............
  • Page 12: Declaration Of Conformity

    DECLARATION OF CONFORMITY for European Community (CE marked) products. MILLER Electric Mfg. Co., 1635 Spencer Street, Appleton, WI 54914 U.S.A. declares that the product(s) identified in this declaration conform to the essential requirements and provisions of the stated Council Directive(s) and Standard(s).
  • Page 13 Notes...
  • Page 14 Notes...
  • Page 15 Notes Work like a Pro! Pros weld and cut safely. Read the safety rules at the beginning of this manual.
  • Page 16: Owner's Record

    Contact the Delivering Carrier to: File a claim for loss or damage during shipment. For assistance in filing or settling claims, contact your distributor and/or equipment manufacturer’s Transportation Department. © ORIGINAL INSTRUCTIONS − PRINTED IN USA 2009 Miller Electric Mfg. Co. 2009−01...

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Coolmate 1 ce

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