Cebora SYNSTAR 330 TS Instruction Manual

Cebora SYNSTAR 330 TS Instruction Manual

Wire welding machine

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INSTRUCTION MANUAL FOR WIRE WELDING MACHINE

IMPORTANT: BEFORE STARTING THE EQUIPMENT,
READ THE CONTENTS OF THIS MANUAL, WHICH
MUST BE STORED IN A PLACE FAMILIAR TO ALL US-
ERS FOR THE ENTIRE OPERATIVE LIFE-SPAN OF THE
MACHINE. THIS EQUIPMENT MUST BE USED SOLELY
FOR WELDING OPERATIONS.
1 SAFETY PRECAUTIONS
WELDING AND ARC CUTTING CAN BE HARM-
FUL TO YOURSELF AND OTHERS. The user
must therefore be educated against the hazards, summa-
rized below, deriving from welding operations. For more
detailed information, order the manual code 3.300.758
ELECTRIC AND MAGNETIC FIELDS - May be dangerous.
• Electric current following through any con-
ductor causes localized Electric and Magnetic
Fields (EMF). Welding/cutting current creates
EMF fields around cables and power sources.
• The magnetic fields created by high currents may affect
the operation of pacemakers. Wearers of vital electronic
equipment (pacemakers) shall consult their physician be-
fore beginning any arc welding, cutting, gouging or spot
welding operations.
• Exposure to EMF fields in welding/cutting may have
other health effects which are now not known.
• All operators should use the followingprocedures in or-
der to minimize exposure to EMF fields from the welding/
cutting circuit:
- Route the electrode and work cables together
- Secure them with tape when possible.
- Never coil the electrode/torch lead around your body.
- Do not place your body between the electrode/torch
lead and work cables. If the electrode/torch lead
cable is on your right side, the work cable should also
be on your right side.
- Connect the work cable to the workpiece as close as
possible to the area being welded/cut.
- Do not work next to welding/cutting power source.
EXPLOSIONS
• Do not weld in the vicinity of containers under
pressure, or in the presence of explosive dust, gas-
es or fumes.
• All cylinders and pressure regulators used in welding op-
erations should be handled with care.
ELECTROMAGNETIC COMPATIBILITY.
This machine is manufactured in compliance with the in-
structions contained in the standard IEC 60974-10 (CL.
A), and must be used solely for professional purposes
in an industrial environment. There may be potential
difficulties in ensuring electromagnetic compatibility in
non-industrial environments.
HIGH FREQUENCY
• High frequency (H.F.) can interfere with radio
navigation, safety services, computers, and
communications equipment.
• Have only qualified persons familiar with
electronic equipment perform this installation.
• The user is responsible for having a qualified electrician
promptly correct any interference problem resulting from
the installation.
• If notified by the FCC about interference, stop using the
equipment at once.
• Have the installation regularly checked and maintained.
• Keep high-frequency source doors and panels tight-
ly shut, keep spark gaps at correct setting, and use
grounding and shielding to minimize the possibility of in-
terference.
DISPOSAL OF ELECTRICAL AND ELECTRONIC
EQUIPMENT.
Do not dispose of electrical equipment together
with normal waste!In observance of European Di-
rective 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with
national law, electrical equipment that has reached the
end of its life must be collected separately and returned
to an environmentally compatible recycling facility. As the
owner of the equipment, you should get information on
approved collection systems from our local representa-
tive. By applying this European Directive you will improve
the environment and human health!
IN CASE OF MALFUNCTIONS, REQUEST ASSISTANCE
FROM QUALIFIED PERSONNEL.
1.1 WARNING LABEL
19

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Summary of Contents for Cebora SYNSTAR 330 TS

  • Page 1: Instruction Manual For Wire Welding Machine

    INSTRUCTION MANUAL FOR WIRE WELDING MACHINE electronic equipment perform this installation. IMPORTANT: BEFORE STARTING THE EQUIPMENT, • The user is responsible for having a qualified electrician READ THE CONTENTS OF THIS MANUAL, WHICH promptly correct any interference problem resulting from MUST BE STORED IN A PLACE FAMILIAR TO ALL US- the installation.
  • Page 2 Rated supply voltage. The following numbered text corresponds to the label 1~ 50/60Hz Single-phase 50 or 50 Hz power supply. numbered boxes. I1 Max Max. absorbed current at the corresponding B. Drive rolls can injure fingers. I2 current and U2 voltage. C. Welding wire and drive parts are at welding voltage dur- I1 eff This is the maximum value of the actual cur- ing operation —...
  • Page 3 4 – SOCKET (-) to which you should connect the earth 5 – CONNECTOR cable connector in MIG-MAG welding and the power DB9 type (RS 232) connector to be used for updating the source-trolley extension connector in TIG welding. welding programs. 6 –...
  • Page 4: Installation And Start-Up

    welding machine rating. 15 – SOCKET. • The protection fuses must be sized according to the details Socket which receives the power cord from the cooling shown on the technical data plate. unit Art.1681 (optional). • All power sources must be fitted with axle and then rear wheels (fig. 2) . 17 – SOCKET to which you should connect the electrode holder in MMA welding or the TIG torch power connector.
  • Page 5 • Block one end of connection BA, by fi xing the tip BB to the bottom of the machine as shown in fi g. 4. Fig. 6 • The coolant fl uid hoses must be connected to the quick-fi tting valves located below the lower part of the wire feeder trolley (see fi g. 7), by matching the colours appearing on the trolley front side. Fig. 4 •...
  • Page 6: Sloping Planes

    in the service functions (PROCESS PARAMS) paragraph. 6 DESCRIPTION OF THE TOUCH SCREEN 1 Remove the gas nozzle and unscrew the current nozzle DISPLAY FUNCTIONS . of the torch. Press the torch button until the wire comes out. BE CAREFUL to keep your face away from the end When the machine is switched lance while the wire is coming out, screw up the current on, for a few moments the dis-...
  • Page 7 pressed for the whole duration of the test. To adjust the values of connection time, crater filling cur- To return to the previous menu, press the key rent and crater filling time enter the main menu by select- ing key F MENU and enter the process parameters menu. Start stop.
  • Page 8: Arc Length Correction

    kept as long as the welding torch trigger is pressed again. When the torch trigger is pressed again, the welding cur- rent will connect to the crater filling current and it will be maintained until the torch trigger is released. To adjust the values of the Start current, of the connec- tion time and of the crater filling current enter the Main Menu with key F MENU and enter the process parame- ters menu.
  • Page 9 The value is adjusted by turning the knob 2. Start Current, the Current time and the Connection To confirm the selection press knob 2 or the key time. To adjust these parameters see chapter Start Mode. Press the key DEF to reset the factory set pa- Press the key DEF to reset the factory set parameters.
  • Page 10 to period duration. Parameters being the same, it de- termines the mesh diameter and therefore the penetra- tion. Arc correction. Sets arc length of the higher speed/ current. Important: make sure that the arc length is the same for both currents. Turn the knob 2 to select the parameter and confirm the selection by pressing the knob.
  • Page 11: Machine Settings Menu

    Accessories USE OF THE MACHINE ACCESSORIES. • Cooling unit use instructions. This function allows the setting of the cooling unit start-up. Selections are OFF – ON – AUTO, default value is OFF. If "AUTO" is selected, when the machine is switched •...
  • Page 12 To confirm the value simply hold down the knob 2. Saving of a "JOB" program". To exit the function press the key After finding the ideal welding condition to be saved, press the key , the screen displays the first availa- ble job number; to confirm the selection press the key SAVE .
  • Page 13: Start Mode

    In this type of welding, current intensity varies between two levels; this variation occurs at a given frequency. Impulse The screen displays the welding current in Amperes This item allows the setting of the lower current between and the welding voltage in Volts. the two currents that are required for this welding pro- cess;...
  • Page 14: Mma Process

    SELECTION OF THE WELDING PRO- Process CESS, MIG, TIG or MMA (see explanation under chapter MIG Process). Parameters SELECTION OF PROCESS PARAMETERS (see explanation under paragraph Start Mode mode 3L of chapter MIG Process). Accessories USE OF MACHINE ACCESSORIES (see ex- SELECTION OF THE WELDING PRO- Process planation under chapter MIG Process).
  • Page 15: Maintenance

    Main Menu, by means of keys process and material. • MIG TORCH ART. 1239 The welding parameters are synergically set by means of Air-cooled CEBORA MIG welding Torch 380 A, 3.5m. the knob. In this welding process the filler material is transferred •...
  • Page 16 11.2 HOW TO PROCEED AFTER MAKING REPAIRS. After making repairs, always ensure the wires are fully insulated between the primary side and the secondary side of the machine. Avoid the wires coming into contact with moving parts or parts that heat up during operation. Fit all the clamps back as on the original machine so as to avoid any contact between the primary and secondary in case of accidental lead breakage or disconnection.
  • Page 17 QUESTA PARTE È DESTINATA ESCLUSIVAMENTE AL PERSONALE QUALIFICATO. THIS PART IS INTENDED SOLELY FOR QUALIFIED PERSONNEL. CETTE PARTIE EST DESTINEE EXCLUSIVEMENT AU PERSONNEL QUALIFIE. ESTA PARTE ESTÁ DESTINADA EXCLUSIVAMENTE AL PERSONAL CUALIFICADO. ESTA PARTE È DEDICADA EXCLUSIVAMENTE AO PESSOAL QUALIFICADO. TÄMÄ...
  • Page 18 SCHEMA ELETTRICO GENERATORE ART. 388 ART. 388 POWER SOURCE WIRING DIAGRAM...
  • Page 19 SCHEMA ELETTRICO CARRELLO TRAINAFILO ART. 388 ART. 388 WIRE FEED UNIT WIRING DIAGRAM...
  • Page 20 ART. 388 La richiesta di pezzi di ricambio deve indicare sempre: When ordering spare parts please always state the ma- numero di articolo, matricola e data di acquisto della chine item and serial number and its purchase data, the macchina, posizione e quantità del ricambio. spare part position and the quantity.
  • Page 21 ART. 388 POS DESCRIZIONE DESCRIPTION POS DESCRIZIONE DESCRIPTION LATERALE SIDE PANEL PRESA SOCKET COPERCHIO COVER CAVALLOTTO CU JUMPER CU SUPPORTO GIREVOLE SWIVELLING SUPPORT SUPPORTO MANICO HANDLE SUPPORT GOLFARE EYEBOLTS MANICO HANDLE RINFORZO COPERCHIO REINFORCEMENT CART TAPPO INTERRUTTORE SWITCH POWER SOURCE CONNESSIONE GENERATORE CONNECTION PROTEZIONE...
  • Page 22 CARRELLO TRAINAFILO PER ART. 388 WIRE FEED UNIT FOR ART. 388 POS DESCRIZIONE DESCRIPTION POS DESCRIZIONE DESCRIPTION LATERALE SX LEFT SIDE PANEL TAPPO CONNETTORE LATERALE MOBILE HINGED SIDE PANEL SPINA PLUG CHIUSURA MASCHIO LOCKING DEVICE SUPPORTO MANICO HANDLE SUPPORT ROSETTA WASHER MANICO HANDLE...
  • Page 23 CARRELLO TRAINAFILO PER ART. 388 WIRE FEED UNIT FOR ART. 388...
  • Page 24 CARRELLO DI TRASPORTO PER ART. 388 TROLLEY FOR ART. 388 POS DESCRIZIONE DESCRIPTION POS DESCRIZIONE DESCRIPTION SUPPORTO BOMBOLA GAS CYLINDER SUPPORT SUPPORTO MONTANTE PILLAR BRACKET APPOGGIO BOMBOLA GAS CYLINDER SUPPORT SUPPORTO GENERATORE POWER SOURCE SUPPORT CINGHIA + FIBBIA BELT PANNELLO INTERNO INSIDE PANEL FONDO CARRELLO TROLLEY BOTTOM...
  • Page 25 CARRELLO DI TRASPORTO PER ART. 388 TROLLEY FOR ART. 388...
  • Page 26 CEBORA S.p.A - Via Andrea Costa, 24 - 40057 Cadriano di Granarolo - BOLOGNA - Italy Tel. +39.051.765.000 - Fax. +39.051.765.222 www.cebora.it - e-mail: cebora@cebora.it...

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