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Poulan Pro PDGT26H48B Owner's Manual

Poulan pro lawn mower user manual
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IMPORTANT MANUAL
Do Not Throw Away
Poulan
00993-poulan_pro
I
OWNER'S MANUAL
MODEL:
PDGT26H48B
LAWN TRACTOR
WARNING:
Read
the
Owner's
Manual
and fol-
low all Warnings
and Safety
Instruc-
tions.
Failure
to do so can result
in serious
injury.
Always
Wear
Eye Protection
During
Operation
186714
Rev. 1 06.06.03 JH/TR
Printed in U.S.A.
k_

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Summary of Contents for Poulan Pro PDGT26H48B

  • Page 1 IMPORTANT MANUAL Poulan OWNER'S MANUAL MODEL: PDGT26H48B LAWN TRACTOR Always Wear Eye Protection Do Not Throw Away WARNING: Read Owner's low all Warnings tions. Failure in serious injury. During Operation 186714 00993-poulan_pro Manual and fol- and Safety Instruc- to do so can result Rev.
  • Page 2 SAFE OFERAT,ON IMPORTANT: THIS CUTTING MACHINE IS CAPABLEOF AMPUTATINGHANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULTIN SERIOUS INJURY OR DEATH. I. GENERAL OPERATION • Read, understand, and follow all instructions in the manual and on the machine before starting. •...
  • Page 3 • Be sure the area isclear of other people before mowing. Stop machine if anyone enters the area. • Never carry passengers or children even with the blades off. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing. Nevercarry children.They may fall off and be seriously injured or interfere with safe machine operation.

  • Page 4: Customer Responsibilities

    PRODUCT SPECIFICATIONS GasolineCapacity 5.0 Gallons and type: UnleadedRegular Oil Type (API-SF-SJ): SAE 30 (above,32°F) SAE 5W-30 (below32°1=) Oil Capacity: W/Filter: W/O Filter: 3.75 Pints Spark Plug: Champion QC12YC 3ap: .040") Ground Speed (MPH): Forward: Reverse: Tire Pressure: Front: Rear: Charging System: 16 AMPS @ 3600 RPM Battery: AMP/HR:...
  • Page 5 UNASSEMBLED Steering Wheel Steering Sleeve Steering Sleeve Extension Steering Premium Adapter Seat (1) Washer 17/32 x 1-3/16 x 12 Gauge (1) Knob I_ Nose Roller _RNose Roller Bra_ _l_J (2) Hex Bolts 5116o18 x 1 PARTS © (4) Adjusting Bars Steering Wheel Insert (_-) Retainer Springs...

  • Page 6: Assembly

    Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier.
  • Page 7 INSTALL SEAT (See Fig. 3) Adjust seat before tightening adjustment knob. • Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor. Pivot seat upward and remove from the cardboard pack- ing.
  • Page 8 TO ATrACH NOSE ROLLER • Assemble brackets "A" and "B"to the inside of mower mounting brackets as shown. Tighten securely. NOTE: Be sure bracket tabs are positioned in tab holes in mower brackets. • Position nose roller between brackets and install rod and retainer spring.

  • Page 9: Assembly

    CHECKTIRE PRESSURE The tires on your tractor were overinflated for shipping purposes. Correct tire pressure is important for best cutting performance. • Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual. CHECK MOWER LEVELNESS For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING"...

  • Page 10: Operation

    These symbols may appear on your tractor or in literature supplied with the product, ing. REVERSE NEUTRAL HIGH ENGINE OFF LIGHTS ON ENGINE ON OVER TEMP FUEL OIL PRESSURE UGHT ATTACHMENT ATTACHMENT CLUTCH ENGAGED CLUTCH DISENGAGED FREE WHEEL (Automatic Models only) &...
  • Page 11 KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL Compare the illustrations wtth your tractor to famtlianze yourself with the Iocahon of various controls and adjustments. Save thts manual for future reference CONTROL THROI-rLE BRAKE PEDAL MOTION DRIVE BELT TENSION HANDLE FREEWHEEL CONTROL Our tractors conform to the safety standards of the American Na.t_.Ral ,St, aadar_dsInstitute ATTACHMENT CLUTCH SWITCH - Used to engage mower...
  • Page 12 The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. erating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses. HOW TO USE YOUR TRACTOR (See Fig.
  • Page 13 TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
  • Page 14 FIG. 11 TOWING CARTS OTHER MENTS Tow only the attachments that are recommended comply with specifications of the manufacturer of your trac- tor. Use common sense when towing.Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

  • Page 15: Operation

    • Remove retainer sprmg from the drive belt tenston handle to relieve belt tension. • Start engme and allow _tto warm up for three (3) min- utes • Shut-off engine and engage parking brake • Engage dnve belt tension handle and replace the retainer spring.

  • Page 16: Maintenance

    FELL IN OATES REGU R SERV,CE Check Brake Operation Check Tire Pressure Check Operator Presence and Interlock Systems Check for Loose Fasteners Sharpen/Replace Mower Blades Lubrication Chart Check Battery Level Clean Battery and Terminals Cheek Transaxle Cooling Check V-Belts Check Engine Oil Level Change Engine Oil (with oil filter) Change...
  • Page 17 TRACTOR Always observe safety rules when performing any main- tenance. BRAKE OPERATION If tractor requires more than six (6) feet stopping distance at high speed in highestgear, then brake must be adjusted. (See "TO ADJUST BRAKE"in the Service and Adjustments section of this manual).
  • Page 18 TO CLEAN BATI'ERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to "leak" power. • Remove terminal guard. • Disconnect BLACK battery cable first then RED bat- tery cable and remove battery from tractor. •...

  • Page 19: Maintenance

    CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers. CLEAN AIR INTAKE/COOLING To insure proper cooling, make sure the grass screen, cooling fins, and other external surfaces of the engine are kept clean at all times.

  • Page 20: Service And Adjustments

    SERVICE AND ADJUSTMENTS WARNING:TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS: Depress brake pedal fully and set parking brake. Place attachment clutch in "DISENGAGED" • Turn ignition key to "STOP" and remove key. • Make sure the blades and all moving parts have completely stopped. •...
  • Page 21 SERVICE AND ADJUSTMENTS NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL MOWER PULLEY GROOVES.
  • Page 22 SERVICE AND ADJUSTMENTS BOTH FRONT PLATE LINKS MUST BE EQUAL IN LENGTH NUT "D"_ FRONT PLATE !. ] "/ ASSEMBLY FIG. 23 TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL (See Fig. 24) • Park tractor on a level surface. brake.
  • Page 23 SERVICE AND ADJUSTMENTS TO REPLACE MOWER BLADE (SECONDARY) DRIVE BELT (See Fig. 25) Park the tractor on level surface. Engage parking brake. Remove mower (See "TO REMOVE MOWER" in this section of manual). • Remove screws from R.H. and L.H. mandrel covers and remove covers.
  • Page 24 SERVICE AND ADJUSTMENTS TO CHECK AND ADJUST BRAKE If tractor requires more than five (5) feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then brake must be checked and adjusted. TO CHECK BRAKE •...
  • Page 25 SERVICE AND ADJUSTMENTS TO REMOVE WHEEL FOR REPAIRS FRONT WHEEL (See Fig. 29) • Block up axle securely. • Remove axle cover, retaining ring and washers to allow wheel removal. Repair tire and reassemble. • Replace washers and snap retaining ring securely in axle groove.
  • Page 26 SERVICE AND ADJUSTMENTS TERMINAL KEPS NUT ACCESS DOOR .. -,-.. TERMINAL GUARD FIG. 31 TO REPLACE HEADLIGHT BULB • Raise hood. • Pull bulb holder out of the hole in the backside of the grill. • Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.

  • Page 27: Service And Adjustments

    SERVICE AND ADJUSTMENTS ENGINE ADJUST THROTTLE CONTROL (See Fig. 33) The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as described below before loosening cable. If adjustment is necessary, proceed as follows: •...

  • Page 28: Storage

    Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more. WARNING: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark.

  • Page 29: Troubleshooting

    TROUBLESHOOTING PROBLEM CAUSE Will not start Out of fuel. Engine not =CHOKED" properly. Engine flooded. Bad spark plug. Dirty air filter. Dirty fuel tilter. Water in fuel. 8. Looseor damaged wiring, 9. Carburetor out of adjustment. 10. Enginevalves out of adjustment. 11.

  • Page 30: Troubleshooting

    TROUBLESHOOTING PROBLEM CAUSE Engine continues to run Faulty operator-safety when operator leaves seat with attachment clutch engaged Poorcut - uneven Worn, bent or loose blade. Mower deck not level. Buildup of grass, leaves, and trash under mower. Bent blade mandrel. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.
  • Page 31 TRACTOR - MODEL NUMBER PDGT26H48B; SCHEMATIC _r eye project. _'i" IGNITION SWITCH POSI_ON CIRCUIT "MAKE" M+G+A1 NONE DN + LIGHTS B+A1 L+A2 B + A1 NONE START B + S + AI NONE WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED...

  • Page 32: Repair Parts - Tractor

    REPAIR PARTS TRACTOR - MODEL NUMBER PDGT26H48B, ELECTRICAL PRODUCT NUMBER 954 56 95-30...
  • Page 33 REPAIR PARTS TRACTOR - MODEL NUMBER ELECTRICAL PDGT26H48B, PRODUCT PART DESCRIPTION 144927 Battery 74760412 Bolt Hex Head 1/4-20 x 3/4 7603J Tray, Battery 145211 Bolt Btr Frt 1/4-20 x 7.5 zinc 150109 Holdown Battery Front Mount 145769 Nut Push Nylon 1/4"...
  • Page 34 REPAIR PARTS TRACTOR - MODEL NUMBER PDGT26H48B, CHASSIS AND ENCLOSURES " PRODUCT NUMBER 954 56 95-30...
  • Page 35 Bracket, Spnsn Front Rh 176018 Bracket Asm., Susp Chassis Rh 17490608 ScrewThdrol 3/8-16 x I/2TYT 175476 Bracket, Chassis Front 176016 Bracket Asm., Susp Chassis Lh 183569 Bracket Asm., Fender PDGT26H48B, PRODUCT PART 17490508 74780716 180374 177143 161464 171875 179125X428 171873 163806...
  • Page 36 REPAIR PARTS TRACTOR - MODEL NUMBER GROUND DRIVE 122, drive_6-vgt PDGT26H48B, PRODUCT 38 37 NUMBER 954 56 95-30...
  • Page 37 Shall, Brake Pedal 179613 Bolt, Shoulder 5142H Pin, Roll 123800X Washer 179121X428 Console Shift 74490548 Bolt Hex Flghd 5/16-18 x 3 Gr5 142432 Screw Hex Wsh. Hi-Lo 1/4-1/2 PDGT26H48B, PRODUCT PART 74780716 73680700 133835 141004 142917 154739 142918 156240 178558 73800500...
  • Page 38 REPAIR PARTS TRACTOR - MODEL NUMBER PDGT26H48B, PRODUCT NUMBER 954 56 95-30 STEERING ASSEMBLY 1313 47 \ 18 '_"'-,_st eedng_10-_t...
  • Page 39 REPAIR PARTS TRACTOR - MODEL NUMBER PDGT26H48B, STEERING ASSEMBLY NOTE: All component dimensions given in U.S. inches PRODUCT PART DESCRIPTION 180656 Wheel, Steering 178557 Axle Asm., Front 6855M Fitting, Grease 161849 Spindle Asm, LH 161848 Spindle Asm., RH 6266H Bearing, Race Thrust Harden 121748X Washer 25/32 x 1-5/8 x 16 Ga.
  • Page 40 REPAIR PARTS TRACTOR - MODEL NUMBER PDGT26H48B, ENGINE "37 PART DESCRIPTION Engine Briggs, Model No. 446777 (Older p_fts fz'om engine manuf.) 149723 Muffler Side 121361X Pulley V-Idler 177748 Keeper Asm. Belt Engine VGT 175287 Bushing 179335 Clutch Electric 143996 Pulley Engine VGT Elect Clutch 179115 Tank Fuel Rear 5.0...
  • Page 41 Nut, Crownlock 150233 Trunnion Inf. Height 110807X Nut, Special 19131016 Washer 13/32 x 5/8 x 16 Ga. 137150 Spring, Compression 76020308 Pin, Cotter 3/32 x 1/2 PDGT26H48B, PRODUCT 35 73 PART !371_7 138057 155097 123935X : -87 17060516 175994 19112410...
  • Page 42 REPAIR PARTS TRACTOR - MODEL NUMBER PDGT26H48B, 'SEAT ASSEMBLY _KEY PART DESCRIPTION 171684 Seat 140551 Bracket, Pivot Seat 127018X Bolt, Shoulder 145006 Clip, Push-In Hinged 73800600 Nut, Crownlock 124181X Spring, Seat Cprsn. 171877 Bolt 5/16-18 UNC x 3/4 w/Sems 182493...
  • Page 43 REPAIR PARTS TRACTOR - MODEL NUMBER PDGT26H48B, DECALS PART DESCRIPTION 164097 Decal, Dash 184858 Decal, Engine 176272 Decal, Hood, RH 176273 Decal, Hood, LH 185539 Decal, Hood Sides 170563 Decal, Warning 166960 Decal, Bypass 178502 Decal, Deck Caution 172740 Decal...
  • Page 44 REPAIR PARTS • TRACTOR - MODEL NUMBER PDGT26H48B, PRODUCT NUMBER 954 56 95-30 MOWER DECK mower_dec_.4.8prem_2...

  • Page 45: Repair Parts - Tractor

    Pulley, Idler, Driven 122052X Spacer, Retainer _74373 Arm, Idler Secondary 180806 Cover, Mandrel Deck 137729 Screw, Thdroll. 1/4-20 x 5/8 180808 V-Belt, Mower, Secondary 174368 V-Belt, Mower, Primary PDGT26H48B, PRODUCT PART 73680600 72110612 175820 155986 156941 180535 176066 180534 178515 179479...

  • Page 46: Warranty

    The Manufacturer w arrantsto the originalconsumer purchaserthat this product as manufacturedisfree from defectsin materi- als and workmanship. F or a periodoftwo (2) years from date of purchaseby the originalconsumerpurchaser, w e wiltrepairor replace, at our option,withoutchargefor parts or labor incurredin replacingparts, any part whichwe find to be defective due to materialsor workmanship.
  • Page 47 SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION down the face of slopes, ARNING: To avoid serious injury, operate slopes greater tipping or loss of control. changing direction 1. F(J_t this page along dotted 2. Ho! I page before you so that its left edge is vertically trur, _ or other upright structure.
  • Page 48 PARTS AND SERVICE Your POULAN PRO product has been expertly As with all mechanical products, some adjustments unit. FOR SERVICE OR REPLACEMENT Consult your dealer/place of purchase. Consult the yellow pages of your phone directory Chain Saws or under "lawn mowem" for Trimmers, Brushcutters,...

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