1. Manuals
  2. Brands
  3. Allen-Bradley Manuals
  4. Controller
  5. PF7000A
  6. Troubleshooting manual

Allen-Bradley PF7000A Troubleshooting Manual

Powerflex 7000 series medium voltage ac drives
Hide thumbs
Table of Contents

Advertisement

Quick Links

Troubleshooting Guide
PowerFlex 7000 Medium Voltage AC Drives
Publication 7000-TG002J-EN-P

Advertisement

Table of Contents
loading

Related Manuals for Allen-Bradley PF7000A

Summary of Contents for Allen-Bradley PF7000A

  • Page 1 Troubleshooting Guide PowerFlex 7000 Medium Voltage AC Drives Publication 7000-TG002J-EN-P...
  • Page 2 Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE). Allen-Bradley, Rockwell Software, Rockwell Automation, and TechConnect are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.
  • Page 3 Summary of Changes This manual contains new and updated information. New and Updated This table contains the changes made to this revision. Information Topic Page Added Fault 159 Updated STO Gating Flt description Rockwell Automation Publication 7000-TG002J-EN-P - March 2015...
  • Page 4 Summary of Changes Notes: Rockwell Automation Publication 7000-TG002J-EN-P - March 2015...

  • Page 5: Table Of Contents

    Table of Contents Preface About this Publication ..........7 Who Should Use This Manual .
  • Page 6 Table of Contents Notes: Rockwell Automation Publication 7000-TG002J-EN-P - March 2015...

  • Page 7: About This Publication

    PowerFlex 7000 Medium Voltage AC Drive (C Frame) - ForGe Control (Marine) You can view or download publications at http:/www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Rockwell Automation Publication 7000-TG002J-EN-P - March 2015...

  • Page 8: Acronyms And Abbreviations

    Preface Acronyms and Abbreviations Acronym/ Abbreviation Description Analog/Digital Analog to Digital Alternating Current Analog Control Board Accel Acceleration Analog to Digital Converter Anlg Analog Bandwidth Capacitor Channel Channel Customer Interface Board Common Mode Choke Command Conv Converter Current Transformer Ctctr Contactor Current Digital to Analog Converter...
  • Page 9 Preface Acronym/ Abbreviation Description Freq Frequency Ground Gnrl General HECS Hall Effect Current Sensor High Horse Power Hardware Current IGDPS Isolated Gate Driver Power Supply Init Initialize Inverter Input/Output Isoltn Sw Isolation Switch Inductance Line Light-emitting diode Liquid Line Reactor Low Voltage Machine Magntz...
  • Page 10 Preface Acronym/ Abbreviation Description Rot’n Rotation Signal Conditioning Board Silicon-Controlled Rectifier SGCT Symmetrical-Gate Commutated Thyristor Slave Speed SPGD Self-Powered Gate Driver Safe Torque Off Software Sync Synchronous Tach Tachometer Temperature Feedback Board TFB3 Temperature Feedback Board, 3 generation Trip Torque Transient Suppression Network Unbalance Uninterrupted Power Supply...

  • Page 11: Overview

    Chapter Fault Messages Overview All faults, warnings, or messages displayed on the operator interface should be thoroughly documented by the user prior to resetting those messages. This will assist maintenance personnel in correcting problems and ensuring they do not recur. ATTENTION: Investigate all faults before resetting the drive.

  • Page 12: Fault Messages

    Fault Messages Fault Message Fault Code Description Recommended Action(s) AC/DC#1 AC Fail There can be up to 4 AC/DC power supplies in a drive, • Verify the input AC voltage to the power supply, typically 110Vac or 120Vac. designated 1, 2, 3 and 4. Each power supply will have its input •...
  • Page 13 Fault Message Fault Code Description Recommended Action(s) Adaptr1 ForceFlt There has been a loss of communication between the • Verify the customer network is properly communicating with the device. identified DPI adapter and the customer’s communication • Check DPM status LEDs and compare to the information in the User Manual. Adaptr2 ForceFlt network.
  • Page 14 Fault Message Fault Code Description Recommended Action(s) CabinetTemp High The drive has a temperature switch in several cabinets, and all • Identify which switch has opened, and focus on that cabinet. the N/C switches are connected in series and fed back to the •...
  • Page 15 Fault Message Fault Code Description Recommended Action(s) Convrtr Air Flow The air pressure drop at the input to the converter section • Verify fan rotation, necessary air pressure is developed only with the correct direction of sensed by the pressure transducer (as a voltage) has dropped fan rotation.
  • Page 16 Fault Message Fault Code Description Recommended Action(s) Control 5V Loss There is a single DC/DC power in each drive. It receives 56VDC • Check connections, test the rail voltage level and test for shorts. input and produces various levels of DC voltages on the •...
  • Page 17 Fault Message Fault Code Description Recommended Action(s) Current Sensor This fault is detected in either DC test mode or open loop test • If you have the Line HECS/CT code, the line current measurement is not what is expected mode or during auto tune. This indicates that there is a at this level of dc current.
  • Page 18 Fault Message Fault Code Description Recommended Action(s) DBSE1DiagFbkLoss This is an offline Symmetrical Gate Commutated Thyristors • Check that the fiber-optic cables are seated properly in the optical interface board and the (SGCT) fault on the DB side and indicates that the drive did SGCT firing card.
  • Page 19 Fault Message Fault Code Description Recommended Action(s) DBSE1Online The drive detected that the diagnostic feedback from this • Complete a resistance check per the instructions in the manual. SGCT device on the DB side did not match the gating pattern. •...
  • Page 20 Fault Message Fault Code Description Recommended Action(s) DClnk OvrCurrent The DC Link current given by Idc Feedback (P322) has • Verify that the parameters for drive and device ratings, and installed current sensing exceeded the DC Link current trip settings (P169). Verify the components are set accordingly.
  • Page 21 Fault Message Fault Code Description Recommended Action(s) External 1…16 1…16 These are the optional additional external faults available • Review XIO board drawing: when there is an additional XIO board installed. This is • Identify source of input from the external fault XIO board print and investigate the cause of configured with XIO Ext Faults (P593), and this message will the fault.
  • Page 22 Fault Message Fault Code Description Recommended Action(s) GatePwrSup V Low This alarm is for SGCT based drives and indicates a problem • Removing and inserting the fiber-optic cable into the TFB may cause the drive to fault on with the gate power supply, which is being monitored using Gate Power Supply V Low.
  • Page 23 Fault Message Fault Code Description Recommended Action(s) IGDPS 56V Loss The drive has detected a loss of the 56V dc voltage feeding the • Check connections, the DC output of the AC/DC converter and the input voltage to the IGDPS. IGDPS.
  • Page 24 Fault Message Fault Code Description Recommended Action(s) InvHSnk OvrTemp The temperature detection on the inverter heatsink, • Confirm actual temperature in parameters is not higher than the trip value – If so, connected to Channel A fiber-optic receiver RX7 on FOI-M-A, investigate the conditions of the drive (ambient/ loading/ elevation / ventilation/ filter has exceeded InvHSink TempTrp (P315).
  • Page 25 Fault Message Fault Code Description Recommended Action(s) Input CtctrOpen The input contactor has opened without a command from the • The drive system needs to have complete control over all contactors, so investigation of drive.Verify the contactor feedback and the 120V wiring to the specific contactor fault is required.
  • Page 26 Fault Message Fault Code Description Recommended Action(s) Input Prot’n #1 Standard external fault/warning input included allowing the • Check device responsible for the auxiliary contact to this input and investigate the fault end-user to install a protective relay (for example, input feed indicated by the device’s fault message.
  • Page 27 Fault Message Fault Code Description Recommended Action(s) Inv General Flt Inverter general fault: The SGCTs have passed their • Verify the LV connections and configuration of the input device feedback to the OIBBS. operational lifetime and maintenance needs to be completed. •...
  • Page 28 Fault Message Fault Code Description Recommended Action(s) Inv PSD Fault Inverter power structure diagnostic fault: The safety control • Resolve all other faults first system has detected a fault in one or more SGCTs. Incorrect • Ensure there are OIB2s are installed in the OIBBS, not the OIBs SGCT unit feedback was detected.
  • Page 29 Fault Message Fault Code Description Recommended Action(s) IsoTx Air Flow The pressure sensed by the pressure transducer in the integral • Verify fan rotation. isolation transformer section (as a voltage) has dropped • Check for blocked airflow in the filters/ducting (if installed) – clean as required. (A-Frame Only) below the value set in IsoTxPressureTrp (P654).
  • Page 30 Fault Message Fault Code Description Recommended Action(s) Line Capacitor The drive has detected a possible line capacitor failure. This • Check the integrity of the line filter capacitors (applies to AFE drives only) by following the Failure fault cannot be reset unless a specific code is entered. This is test procedure as described in the user manual.
  • Page 31 Fault Message Fault Code Description Recommended Action(s) Line OvrCurrent The measured line current (P122) has exceeded line • CHECK FOR SHORTED SCRs – DO NOT ATTEMPT TO RESET THIS FAULT UNTIL YOU HAVE overcurrent trip value (P161) for the duration set in the line VERIFIED THE SCRS ARE NOT SHORTED.
  • Page 32 Fault Message Fault Code Description Recommended Action(s) Master VoltUnbal The measured phase voltages (610) in the master bridge have • 1. CHECK TSN FUSING. exceeded the value set in LineVoltUnbalTrp (P271) for the • 2. CHECK TSN FUSING. duration set in LineVoltUnbalDly (P272). •...
  • Page 33 Fault Message Fault Code Description Recommended Action(s) Motor OvrCurrent The measured motor current Stator Current (P340) has Possible causes include: exceeded the Mtr OvrCur Trip (P177) setting. • Real OC/transients. • Bad burden resistor/current sensor circuit failure – check components. •...
  • Page 34 Fault Message Fault Code Description Recommended Action(s) Motor Stall The drive has detected a motor stall condition, with a delay Possible Causes: set in Mtr Stall Dly (P191). The different methods of motor • Insufficient torque on starting– increase torque command 0 and 1 to avoid motor stalls stall detection depend on whether a tachometer/encoder is when starting if Speed Feedback mode is Sensorless.
  • Page 35 Fault Message Fault Code Description Recommended Action(s) Pressure Loss The measured system pressure has dropped below a preset • Check that the pumps are operating. trip level. The standard operating pressure is around 50 psi. • Verify that there are no leaks in the system. (C-Frame Only) The pressure switch is not designed to be an accurate measure •...
  • Page 36 Fault Message Fault Code Description Recommended Action(s) RecHSnk OvrTemp The drive detected that the rectifier heat sink temperature Confirm actual temperature in parameters is not higher than the trip value. If so, investigate has reached the trip setting. Be sure that the fan is working the conditions of the drive (ambient/ loading/ elevation / ventilation/ filter status /heatsink properly and that the air flow is sufficient in this cabinet.
  • Page 37 Fault Message Fault Code Description Recommended Action(s) Rec Heartbeat The slave processor drive has detected that the master DSP • Verify DC Control voltages to both ACB/DPM. software has either over-run or failed to initialize. • Possible failed ACB board. •...
  • Page 38 Fault Message Fault Code Description Recommended Action(s) Rec PS Out Rng Rectifier power supply out of range: The rectifier OIBBS • Verify the STO system power supply/connection to the OIBBS. diagnostic subsystem has detected an out of range power • Cycle the control power. supply voltage on the internally generated supplies.
  • Page 39 Fault Message Fault Code Description Recommended Action(s) Refrnce Cmd Loss The drive has lost communication with the device responsible • Check P275 in the Speed Command group to see if is responding to the external speed for providing the speed command to the drive. This has been command, if not responding, then check for loose or open wire connected to the drive ACB set to annunciate as a fault.
  • Page 40 Fault Message Fault Code Description Recommended Action(s) RPM Exceed LoLmt The Follower drive motor RPM is lower than the Master drive • Check the mechanical coupling and encoder. Check Gear Ratio (P934) and Spd Window and the deviation exceeded the acceptable range specified by Low (P1090) for the correct settings.
  • Page 41 Fault Message Fault Code Description Recommended Action(s) STO Req Fault STO Request Fault: The demand for the Safe Torque Off (STO) • Verify the STO wiring and relevant components. function was not consistent across all channels. There is a • Cycle the control power before attempting to reactivate the STO feature. mismatch among four channels.
  • Page 42 Fault Message Fault Code Description Recommended Action(s) UV Blcked Inlet Low air pressure reading coming back from analog air • Ensure that there are no obstructions to the path of the incoming and/or outgoing air pressure transducer located between the converter sections. flow.
  • Page 43 Fault Message Fault Code Description Recommended Action(s) U1A DiagFbkLoss INVERTER SGCT FAULT • Check that the fiber-optic cables are seated properly in the optical interface board and the (Feedback Fiber-Optic Loss) SGCT firing card. U1B DiagFbkLoss • Check that the fiber-optic cable is not pinched or damaged. This fault will only occur during the initial contactor closure •...
  • Page 44 Fault Message Fault Code Description Recommended Action(s) U1A Gating Loss INVERTER SGCT FAULT • Check that the fiber-optic cables are seated properly in the optical interface board and the (Gating Fiber-Optic Loss) SGCT firing card. U1B Gating Loss • Check that the fiber-optic cable is not pinched or damaged. This fault will only occur during the initial contactor closure •...
  • Page 45 Fault Message Fault Code Description Recommended Action(s) U1A Online INVERTER SGCT FAULT • Complete a resistance check per the instructions in the manual. This fault will occur during running operation of the drive. The • NOTE: SGCTs may not have completely shorted, and still could read in the kΩ range. Any U1B Online drive detects the feedback from the device was not correct, devices with low suspect readings should be changed.
  • Page 46 Fault Message Fault Code Description Recommended Action(s) 2U1A Offline PWM RECTIFIER SGCT FAULT • Complete a resistance check per the instructions in the manual. • NOTE: SGCTs may not have completely shorted, and still could read in the kΩ range. Any This fault will occur during the initial contactor closure, the 2U1B Offline devices with low suspect readings should be changed.
  • Page 47 Fault Message Fault Code Description Recommended Action(s) 2U1A DiagFbkLoss PWM RECTIFIER SGCT FAULT • Verify that the feedback fiber-optic cable from the SGCT to the FOI board is not damaged (Feedback Fiber-Optic Loss) or disconnected. 2U1B DiagFbkLoss • Verify that the gate pulse has been received by the SGCT board using Gating test mode. This fault will occur during the initial contactor closure, the •...
  • Page 48 Fault Message Fault Code Description Recommended Action(s) 2U1A Gating Loss PWM RECTIFIER SGCT FAULT • Check that the fiber-optic cables are seated properly in the optical interface board and the (Gating Fiber-Optic Loss) SGCT firing card. 2U1B Gating Loss • Check that the fiber-optic cable is not pinched or damaged. This fault will occur during the initial contactor closure, the •...
  • Page 49 Fault Message Fault Code Description Recommended Action(s) 2U1A Online PWM RECTIFIER SGCT FAULT • Complete a resistance check per the instructions in the manual. This fault will occur during operation of the drive. The drive • NOTE: SGCTs may not have completely shorted, and still could read in the kΩ range. Any 2U1B Online has detected that the feedback from the device was not devices with low suspect readings should be changed.
  • Page 50 Fault Message Fault Code Description Recommended Action(s) 2U1A OfflineOpen 6P or 18P SCR RECTIFIER FAULT Complete a resistance check on the rectifier, including the gate-cathode resistance, the snubber and sharing resistors. (Offline Open-Circuit) 2U1B OfflineOpen Complete a firing check on the rectifier. For SCR rectifiers, this fault will occur after the initial contact closure, or during the diagnostic sequence after a start command.
  • Page 51 Fault Message Fault Code Description Recommended Action(s) 2U1A OfflineShrt 6P or 18P SCR RECTIFIER FAULT Complete a resistance check on the rectifier, including the gate-cathode resistance, the snubber and sharing resistors. (Offline Short-Circuit) 2U1B OfflineShrt Complete a firing check on the rectifier. For SCR rectifiers, this fault will occur after the initial contact closure or during the diagnostic sequence after a start command.
  • Page 52 Fault Message Fault Code Description Recommended Action(s) 2U1A OnlineOpen 6P or 18P SCR RECTIFIER FAULT Complete a resistance check on the rectifier, including the gate-cathode resistance, the snubber and sharing resistors. (Online Open-Circuit) 2U1B OnlineOpen Complete a firing check on the rectifier. For SCR rectifiers, this fault will occur during operation.
  • Page 53 Fault Message Fault Code Description Recommended Action(s) 2U1A OnlineShrt 6P or 18P SCR RECTIFIER FAULT For multiple device faults, the risk of a line to line short exists, so tests with MV isolated should be attempted. (Online Short-Circuit) 2U1B OnlineShrt Complete a resistance check on the rectifier, including the gate-cathode resistance, the snubber and For SCR rectifiers, this fault will occur during operation.
  • Page 54 Chapter 1 Fault Messages Notes: Rockwell Automation Publication 7000-TG002J-EN-P - March 2015...
  • Page 55 Chapter Warning Messages Overview All faults, warnings, or messages displayed on the Operator Interface should be thoroughly documented by the user prior to resetting those messages. This will assist maintenance personnel in correcting problems and ensuring they do not recur. ATTENTION: Investigate all faults before resetting the drive.
  • Page 56 Warning Messages Warning Message Warning Description Recommended Action(s) Code AC/DC#1 AC Fail There has been a loss or dip in the control power feeding the • Investigate the possibility of a loss of input voltage to the AC/DC drive. Be sure that the power source is active and investigate power supply.
  • Page 57 Warning Message Warning Description Recommended Action(s) Code Anlg PwrLmt Loss The drive has lost analog power limit signal. • Check the 4…20 mA input to the drive. Arbitration Warn The number of Arbitration Loss faults has exceeded or is equal •...
  • Page 58 Warning Message Warning Description Recommended Action(s) Code Bypass OvrVolt The measured line voltage pu, displayed in Bypass Voltage • Verify the parameters are set properly. (P117), has exceeded the Line OvrVolt Trip (P165) setting. • Check for possible line voltage transients. Synchronous transfer has been disabled.
  • Page 59 Warning Message Warning Description Recommended Action(s) Code CNV Fan3 Ctctr Loss of the cooling fan. • Verify the fan contactor, fan overload and the 120V wiring to the XIO card. CNV Fan4 Ctctr CNV Fan5 Ctctr CNV Fan6 Ctctr CNV Fan7 Ctctr CNV Fan8 Ctctr CMC Fan9 Ctctr CMC Fan10 Ctctr...
  • Page 60 Warning Message Warning Description Recommended Action(s) Code Convrtr AirFlow The pressure drop at the input to the converter section sensed • Verify fan rotation. by the pressure transducer (as a voltage) has dropped below • Check for blocked airflow in the filters/ heatsinks/ ducting (if the value set in AirLoPresure Wrn (P320).
  • Page 61 Warning Message Warning Description Recommended Action(s) Code CoolantLevel Low This warning is for liquid cool drives. The measured coolant • Check the coolant level and inspect for any leaks. If there are no level in the reservoir is low. visible leaks, add an approved coolant to the maximum level. (C-FRAME ONLY) •...
  • Page 62 Warning Message Warning Description Recommended Action(s) Code DB GatePwrSupply This warning is for the power supply to the SGCT devices in the • The device feedback was not correct due to power loss to the gate DB cabinet which is being monitored using the TFB and driver board.
  • Page 63 Warning Message Warning Description Recommended Action(s) Code DCLnk OvrTemp There is a thermal switch in each DC link winding, and they are • Be sure that the converter cooling fan is working and that the air connected in series. flow is not obstructed. •...
  • Page 64 Warning Message Warning Description Recommended Action(s) Code Duplicate Master This warning is for parallel drives only with DCSL enabled and • The Powerup Config parameter is set to Master in more than one indicates that this drive was configured to be the Master, but drive.
  • Page 65 Warning Message Warning Description Recommended Action(s) Code High AmbientTemp The drive detected high ambient temperature at the specified • Verify if the warning setting (P571) matches factory recommended location. value. HPipeIO Config The XIO card which is being assigned is not a card which can be •...
  • Page 66 Warning Message Warning Description Recommended Action(s) Code Input IsoSwOpen The input isolation switch is open when it is expected to be • In DC Current test modes, the isolation switches are expected to be closed. The switch should be closed in all operating modes of closed for DC Current test;...
  • Page 67 Warning Message Warning Description Recommended Action(s) Code Invalid DIM The drive tried to access the DIM, but either encountered a • This fault may occur on drives upgrading major revisions of problem with the checksum on the DIM, or the DIM was not firmware with the older DIM installed, or if the DIM has a failure.
  • Page 68 Warning Message Warning Description Recommended Action(s) Code IxoTx Fans On Isolation transformer fan ON warning • Isolation transformer fan status is high while it should be low. • Investigate the control circuit for isolation transformer fan. This warning is for drives with redundant isolation transformer •...
  • Page 69 Warning Message Warning Description Recommended Action(s) Code Inv HS Over Temp The drive detected high heatsink temperature at the specified • Verify if the warning (rectifier P112, inverter P316) and trip settings location. (rectifier P111, inverter P315) match factory recommended values. Inv Low Ambient The drive detected low ambient temperature at the specified •...
  • Page 70 Warning Message Warning Description Recommended Action(s) Code L Leakage Low Indicates that the Autotune L leakage (P220) measured was • Refer to the Commissioning chapter in the PowerFlex 7000 Medium less than 0.10 pu. Verify the motor name plate data entered in Voltage AC Drives User Manual for autotune procedures, results and the drive.
  • Page 71 Warning Message Warning Description Recommended Action(s) Code Liqd IO Conflict The XIO card previously being used for liquid cooling system • Check the configuration of all XIO slots and reassign if necessary. faults has been reassigned for another purpose. (C-Frame Only) LogixIO Config The XIO card assigned to Logix I/O is not usable for this purpose.
  • Page 72 Warning Message Warning Description Recommended Action(s) Code Motor Cap Range The calculated per unit value of the motor filter capacitor • Verify the capacitor nameplate data and compare with the (P128), based on the values entered for motor capacitor kVAR information entered in the drive for the drive rating and motor (P20), motor capacitor voltage (P21), and motor capacitor rating.
  • Page 73 Warning Message Warning Description Recommended Action(s) Code No Tach Installd The drive has sensed that there is no tachometer/encoder • Verify whether there is a tachometer required for the system, and connected, but the Speed Feedback Mode (P89) has been set to set the parameter Speed Feedback Mode accordingly.
  • Page 74 Warning Message Warning Description Recommended Action(s) Code PFC Disabled The power factor compensation feature has been automatically • Read the description to understand why this feature could have disabled. This feature is disabled under the following been disabled. conditions: • Contact MV Product Support. •...
  • Page 75 Warning Message Warning Description Recommended Action(s) Code Rec DC Cur Gain The current gain calculated for DC link current sensing is lower • Verify that the HECS ratio and burden resistor match the drive/ than expected. motor ratings. Rec Gate Pwr Sup Rectifier gate driver power supply warning.
  • Page 76 Warning Message Warning Description Recommended Action(s) Code Rec OvrVoltage The rectifier input voltage given by Rec Input Volt (P696) has • This is detected by the hardware circuit in the ACB. exceeded the trip settings. • Verify the parameters and inspect the VSB for possible damage. •...
  • Page 77 Warning Message Warning Description Recommended Action(s) Code Slave RfsdMstr Slave refused Master-master only. This warning is for parallel • The Slave drive has lost communication with hub PLC, or the Slave drives only and indicates that the Master requested the Slave to drive is masked off in parameter Master Mask (718).
  • Page 78 Warning Message Warning Description Recommended Action(s) Code SyncXfer Failure A synchronous transfer was not completed in the time specified • There is instability at synchronous speed. Check for stability of the in Synchronous Transfer Time (P230). This warning will occur if synchronous transfer process/speed regulator.
  • Page 79 Warning Message Warning Description Recommended Action(s) Code UPS Failed The UPS has had an internal failure. • Investigate the cause for the UPS failure. This is a warning only. A signal/wiring error should not occur • Check the batteries. and fault the drive. Subsequent power supply faults are meant •...
  • Page 80 Warning Message Warning Description Recommended Action(s) Code XIO Power Loss The 24V input to the XIO boards from the ACB has dropped • Verify the DC/DC power supply output. below 22.8V. • Check the XIO LED status and compare them to values in the manual.
  • Page 81 Warning Message Warning Description Recommended Action(s) Code U1A Online INVERTER SGCT WARNING • After isolating the drive from medium voltage, be sure that the This warning occurs if Redn Dvc Inv option is selected in device, IGDPS power supply and the fiber-optic signals are not U1B Online HardwareOptions1 (P141).
  • Page 82 Warning Message Warning Description Recommended Action(s) Code 2U Low Amb Temp The drive detected low ambient temperature at the specified • Verify if the warn level setting matches factory recommendation. location. 2V Low Amb Temp 2W Low Amb Temp 2U Low Airflow The cooling airflow velocity on the specified power stack is •...
  • Page 83 Warning Message Warning Description Recommended Action(s) Code 2U1A Offline PWM RECTIFIER SGCT WARNING • After isolating the drive from medium voltage, be sure that the This warning occurs if Redn Dvc Rec option is selected in device, IGDPS power supply and the fiber-optic signals are not 2U1B Offline HardwareOptions1 (P141).
  • Page 84 Warning Message Warning Description Recommended Action(s) Code 2U1A Online PWM RECTIFIER SGCT WARNING • After isolating the drive from medium voltage, be sure that the This warning occurs if Redn Dvc Rec option is selected in device, IGDPS power supply and the fiber-optic signals are not 2U1B Online HardwareOptions1 (P141).
  • Page 85 Warning Message Warning Description Recommended Action(s) Code 2U1A OfflineShrt 6P SCR RECTIFIER WARNING • After isolating the drive from medium voltage, be sure that the device, snubber circuit, sharing resistor and the fiber-optic signal This warning occurs if Redn Dvc Rec option is selected in 2U1B OfflineShrt are not damaged.
  • Page 86 Warning Message Warning Description Recommended Action(s) Code 2U1A OnlineShrt 6P SCR RECTIFIER WARNING • After isolating the drive from medium voltage, be sure that the device, snubber circuit, sharing resistor and the fiber-optic signal This warning occurs if Redn Dvc Rec option is selected in 2U1B OnlineShrt are not damaged.
  • Page 87 Appendix Spare Parts Components and Related DESCRIPTION PART NUMBER Part Numbers Batteries DPM Battery 346567-Q01 Control Boards Analog Control Board for 18 Pulse Drive 80190-560-01-R Analog Control Board for NON 18 Pulse Drive 80190-560-02-R Drive Processor Board 80190-580-01-R External Input / Output board (120…240V AC) 80190-300-01-R External Input / Output board (12…24V AC) 80190-300-02-R...
  • Page 88 Appendix A Spare Parts Notes: Rockwell Automation Publication 7000-TG002J-EN-P - March 2015...

  • Page 89: Listed Numerically

    Appendix Fault Codes Listed Numerically 7.xxx 8.xxx 9.xxx 10.xxx External 1 External 1 External 1 External 1 External 2 External 2 External 2 External 2 External 3 External 3 External 3 External 3 External 4 External 4 External 4 External 4 External 5 External 5 External 5...
  • Page 90 Appendix B Fault Codes 7.xxx 8.xxx 9.xxx 10.xxx Input Prot'n #1 Input Prot'n #1 Input Prot'n #1 Input Prot'n #1 IsoTx/ReacOvrTmp IsoTx/ReacOvrTmp IsoTx/ReacOvrTmp IsoTx/ReacOvrTmp DCLnk OvrTemp DCLnk OvrTemp DCLnk OvrTemp DCLnk OvrTemp Motor Protection Motor Protection Motor Protection Motor Protection Input Prot'n #2 Input Prot'n #2 Input Prot'n #2...
  • Page 91 Fault Codes Appendix B 7.xxx 8.xxx 9.xxx 10.xxx CabinetTemp High CabinetTemp High CabinetTemp High CabinetTemp High Pump/Fan Pwr Off Pump/Fan Pwr Off Pump/Fan Pwr Off Pump/Fan Pwr Off DC Link Flow Low DC Link Flow Low DC Link Flow Low DC Link Flow Low TempFeedbackLoss TempFeedbackLoss...
  • Page 92 Appendix B Fault Codes 7.xxx 8.xxx 9.xxx 10.xxx Slave2 CurUnbal Slave2 CurUnbal Slave2 CurUnbal Slave2 CurUnbal Slave1 Phasing Slave1 Phasing Slave1 Phasing Slave1 Phasing Slave2 Phasing Slave2 Phasing Slave2 Phasing Slave2 Phasing RecAnlg SelfTest RecAnlg SelfTest RecAnlg SelfTest RecAnlg SelfTest RecFbrOpt Config RecFbrOpt Config RecFbrOpt Config...
  • Page 93 Fault Codes Appendix B 7.xxx 8.xxx 9.xxx 10.xxx Tach Loss Encoder Loss Encoder Loss – – MV in SystemTest MV in SystemTest MV in SystemTest MV in SystemTest MV in Gate Test MV in Gate Test MV in Gate Test MV in Gate Test Input CtctrOpen Input CtctrOpen...
  • Page 94 Appendix B Fault Codes 7.xxx 8.xxx 9.xxx 10.xxx W5B Online W5B Online W5B Online W5B Online V6B Online V6B Online V6B Online V6B Online U1C Online U1C Online U1C Online U1C Online W2C Online W2C Online W2C Online W2C Online V3C Online V3C Online V3C Online...
  • Page 95 Fault Codes Appendix B 7.xxx 8.xxx 9.xxx 10.xxx W2C Gating Loss W2C Gating Loss W2C Gating Loss W2C Gating Loss V3C Gating Loss V3C Gating Loss V3C Gating Loss V3C Gating Loss U4C Gating Loss U4C Gating Loss U4C Gating Loss U4C Gating Loss W5C Gating Loss W5C Gating Loss...
  • Page 96 Appendix B Fault Codes 7.xxx 8.xxx 9.xxx 10.xxx 2W5C Online 2W5C Online 2W5C Online 2W5C Online 2V6C Online 2V6C Online 2V6C Online 2V6C Online 2U1A DiagFkbLoss 2U1A DiagFkbLoss 2U1A DiagFkbLoss 2U1A DiagFkbLoss 2W2A DiagFkbLoss 2W2A DiagFkbLoss 2W2A DiagFkbLoss 2W2A DiagFkbLoss 2V3A DiagFkbLoss 2V3A DiagFkbLoss 2V3A DiagFkbLoss...
  • Page 97 Fault Codes Appendix B 7.xxx 8.xxx 9.xxx 10.xxx 2U1A Offline 2U1A Offline 2U1A Offline 2U1A Offline 2W2A Offline 2W2A Offline 2W2A Offline 2W2A Offline 2V3A Offline 2V3A Offline 2V3A Offline 2V3A Offline 2U4A Offline 2U4A Offline 2U4A Offline 2U4A Offline 2W5A Offline 2W5A Offline 2W5A Offline...
  • Page 98 Appendix B Fault Codes 7.xxx 8.xxx 9.xxx 10.xxx 2U4A OnlineShrt 2U4A OnlineShrt 2U4A OnlineShrt 2U4A OnlineShrt 2W5A OnlineShrt 2W5A OnlineShrt 2W5A OnlineShrt 2W5A OnlineShrt 2V6A OnlineShrt 2V6A OnlineShrt 2V6A OnlineShrt 2V6A OnlineShrt 2U1B OnlineShrt 2U1B OnlineShrt 2U1B OnlineShrt 2U1B OnlineShrt 2W2B OnlineShrt 2W2B OnlineShrt 2W2B OnlineShrt...
  • Page 99 Fault Codes Appendix B 7.xxx 8.xxx 9.xxx 10.xxx 2U1B OfflineShrt 2U1B OfflineShrt 2U1B OfflineShrt 2U1B OfflineShrt 2W2B OfflineShrt 2W2B OfflineShrt 2W2B OfflineShrt 2W2B OfflineShrt 2V3B OfflineShrt 2V3B OfflineShrt 2V3B OfflineShrt 2V3B OfflineShrt 2U4B OfflineShrt 2U4B OfflineShrt 2U4B OfflineShrt 2U4B OfflineShrt 2W5B OfflineShrt 2W5B OfflineShrt 2W5B OfflineShrt...
  • Page 100 Appendix B Fault Codes 7.xxx 8.xxx 9.xxx 10.xxx 3V3B OfflineOpen 3V3B OfflineOpen 3V3B OfflineOpen 3V3B OfflineOpen 3U4B OfflineOpen 3U4B OfflineOpen 3U4B OfflineOpen 3U4B OfflineOpen 3W5B OfflineOpen 3W5B OfflineOpen 3W5B OfflineOpen 3W5B OfflineOpen 3V6B OfflineOpen 3V6B OfflineOpen 3V6B OfflineOpen 3V6B OfflineOpen 4U1C OfflineOpen 4U1C OfflineOpen 4U1C OfflineOpen...
  • Page 101 Fault Codes Appendix B 7.xxx 8.xxx 9.xxx 10.xxx LR Double Fans LR Double Fans LR Double Fans Cnv Double Fans Cnv Double Fans Cnv Double Fans CMC Double Fans CMC Double Fans CMC Double Fans UV Blcked Inlet UV Blcked Inlet UV Blcked Inlet VW Blcked Inlet VW Blcked Inlet...
  • Page 102 Appendix B Fault Codes 7.xxx 8.xxx 9.xxx 10.xxx Fault Code 511 Fault Code 511 Fault Code 511 Fault Code 512 Fault Code 512 Fault Code 512 Fault Code 513 Fault Code 513 Fault Code 513 Fault Code 514 Fault Code 514 Fault Code 514 Fault Code 515 Fault Code 515...
  • Page 103 Fault Codes Appendix B 7.xxx 8.xxx 9.xxx 10.xxx DBSH3Online DBSH3Online DBSH3Online DBSH4Online DBSH4Online DBSH4Online LC XIO NotAssgnd LC XIO NotAssgnd LC XIO NotAssgnd HP XIO NotAssgnd HP XIO NotAssgnd HP XIO NotAssgnd SA XIO NotAssgnd SA XIO NotAssgnd SA XIO NotAssgnd Fault Code 555 Fault Code 555 Fault Code 555...
  • Page 104 Appendix B Fault Codes 7.xxx 8.xxx 9.xxx 10.xxx Fault Code 588 Fault Code 588 Fault Code 589 Fault Code 589 Fault Code 590 Fault Code 590 Fault Code 591 Fault Code 591 Fault Code 592 Fault Code 592 Fault Code 593 Fault Code 593 Fault Code 594 Fault Code 594...
  • Page 105 Fault Codes Appendix B 7.xxx 8.xxx 9.xxx 10.xxx Rec A1 Fault Rec A1 PwrSupply Rec A2GateBufFlt Fault Code 648 Fault Code 649 Fault Code 650 Rec OIB Detected Rec InpCtctrClsd Rec PSD Fault Rec Gate Act Flt Inv WtchDg T Out Inv PS Out Rng Inv Temp Out Rng Inv NSR PS Rng...
  • Page 106 Appendix B Fault Codes Notes: Rockwell Automation Publication 7000-TG002J-EN-P - March 2015...
  • Page 107 Appendix Warning Codes Listed Numerically 7.xxx 8.xxx 9.xxx 10.xxx External 1 External 1 External 1 External 1 External 2 External 2 External 2 External 2 External 3 External 3 External 3 External 3 External 4 External 4 External 4 External 4 External 5 External 5 External 5...
  • Page 108 Appendix C Warning Codes 7.xxx 8.xxx 9.xxx 10.xxx Warning Code 32 Warning Code 32 Warning Code 32 Warning Code 32 Pump Failure Pump Failure Pump Failure Pump Failure HeatExchnger Fan HeatExchnger Fan HeatExchnger Fan HeatExchnger Fan Coolant Temp Low Coolant Temp Low Coolant Temp Low Coolant Temp Low CoolantTemp High...
  • Page 109 Warning Codes Appendix C 7.xxx 8.xxx 9.xxx 10.xxx L Magnetize Low L Magnetize Low L Magnetize Low L Magnetize Low L Magnetize High L Magnetize High L Magnetize High L Magnetize High T Rotor Low T Rotor Low T Rotor Low T Rotor Low T Rotor High T Rotor High...
  • Page 110 Appendix C Warning Codes 7.xxx 8.xxx 9.xxx 10.xxx AC/DC#1 AC Fail AC/DC#1 AC Fail AC/DC#1 AC Fail AC/DC#1 AC Fail AC/DC#2 AC Fail AC/DC#2 AC Fail AC/DC#2 AC Fail AC/DC#2 AC Fail AC/DC#3 AC Fail AC/DC#3 AC Fail AC/DC#3 AC Fail AC/DC#3 AC Fail AC/DC#4 AC Fail AC/DC#4 AC Fail...
  • Page 111 Warning Codes Appendix C 7.xxx 8.xxx 9.xxx 10.xxx Tach Loss Encoder Loss Encoder Loss – – Tach Direction EncoderDirection EncoderDirection – – Tach PhaseA Loss Encoder PhA Loss Encoder PhA Loss – – No Tach Installd NoEncoderInstlld NoEncoderInstlld NoEncoderInstlld Tach PhaseB Loss Encoder PhB Loss Encoder PhB Loss –...
  • Page 112 Appendix C Warning Codes 7.xxx 8.xxx 9.xxx 10.xxx Input CtctrClsd Input CtctrClsd Input CtctrClsd Input CtctrClsd Output CtctrOpen Output CtctrOpen Output CtctrOpen Output CtctrOpen Output CtctrClsd Output CtctrClsd Output CtctrClsd Output CtctrClsd Bypass CtctrOpen Bypass CtctrOpen Bypass CtctrOpen Bypass CtctrOpen Bypass CtctrClsd Bypass CtctrClsd Bypass CtctrClsd...
  • Page 113 Warning Codes Appendix C 7.xxx 8.xxx 9.xxx 10.xxx AIn1 Calib Error AIn1 Calib Error AIn1 Calib Error AIn1 Calib Error AIn2 Calib Error AIn2 Calib Error AIn2 Calib Error AIn2 Calib Error AIn3 Calib Error AIn3 Calib Error AIn3 Calib Error AIn3 Calib Error PFC IdcLimit PFC IdcLimit...
  • Page 114 Appendix C Warning Codes 7.xxx 8.xxx 9.xxx 10.xxx W2C Offline W2C Offline W2C Offline W2C Offline V3C Offline V3C Offline V3C Offline V3C Offline U4C Offline U4C Offline U4C Offline U4C Offline W5C Offline W5C Offline W5C Offline W5C Offline V6C Offline V6C Offline V6C Offline...
  • Page 115 Warning Codes Appendix C 7.xxx 8.xxx 9.xxx 10.xxx 2W5C Offline 2W5C Offline 2W5C Offline 2W5C Offline 2V6C Offline 2V6C Offline 2V6C Offline 2V6C Offline 2U1A OnlineShrt 2U1A OnlineShrt 2U1A OnlineShrt 2U1A OnlineShrt 2W2A OnlineShrt 2W2A OnlineShrt 2W2A OnlineShrt 2W2A OnlineShrt 2V3A OnlineShrt 2V3A OnlineShrt 2V3A OnlineShrt...
  • Page 116 Appendix C Warning Codes 7.xxx 8.xxx 9.xxx 10.xxx LR Fan1 Ctctr LR Fan1 Ctctr LR Fan1 Ctctr LR Fan2 Ctctr LR Fan2 Ctctr LR Fan2 Ctctr CNV Fan3 Ctctr CNV Fan3 Ctctr CNV Fan3 Ctctr CNV Fan4 Ctctr CNV Fan4 Ctctr CNV Fan4 Ctctr CNV Fan5 Ctctr CNV Fan5 Ctctr...
  • Page 117 Warning Codes Appendix C 7.xxx 8.xxx 9.xxx 10.xxx Warning Code 379 Warning Code 379 Warning Code 379 Warning Code 380 Warning Code 380 Warning Code 380 Warning Code 381 Warning Code 381 Warning Code 381 Warning Code 382 Warning Code 382 Warning Code 382 Warning Code 383 Warning Code 383...
  • Page 118 Appendix C Warning Codes 7.xxx 8.xxx 9.xxx 10.xxx Warning Code 418 Warning Code 418 Warning Code 418 Warning Code 419 Warning Code 419 Warning Code 419 DBSE1Online DBSE1Online DBSE1Online DBSE2Online DBSE2Online DBSE2Online DBSE3Online DBSE3Online DBSE3Online DBSE4Online DBSE4Online DBSE4Online DBSH1Online DBSH1Online DBSH1Online DBSH2Online DBSH2Online...
  • Page 119 Warning Codes Appendix C 7.xxx 8.xxx 9.xxx 10.xxx Warning Code 456 Warning Code 456 Warning Code 456 Warning Code 457 Warning Code 457 Warning Code 457 Warning Code 458 Warning Code 458 Warning Code 458 Warning Code 459 Warning Code 459 Warning Code 459 Warning Code 460 Warning Code 460...
  • Page 120 Appendix C Warning Codes 7.xxx 8.xxx 9.xxx 10.xxx Warning Code 495 Warning Code 495 Warning Code 496 Warning Code 496 Warning Code 497 Warning Code 497 Warning Code 498 Warning Code 498 Warning Code 499 Warning Code 499 DuplctMaster Wrn CRC Warning Arbitration Warn Master Txfr Warn...
  • Page 122 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products. http://www.rockwellautomation.com/support you can find technical and application notes, sample code, and links to software service packs. You can also visit our Support Center at https://rockwellautomation.custhelp.com/ for software updates, support chats and forums, technical information, FAQs, and to sign up for product notification updates.

This manual is also suitable for:

Pf7000bPf7000c

Table of Contents