Poulan Pro 545117592 Instruction Manual page 6

ASSEMBLY INFORMATION - - WEED
BLADE
NOTE:
Remove the trimmer head and plastic
shield before attaching the metal shield and
installing the weed blade. To remove the trim-
mer head, align hole in the dust cup with the hole
in the side of the gearbox by rotating the dust
cup. Insert a small screwdriver into aligned
holes. This will keep the shaft from turning while
loosening the trimmer head. Remove the trim-
mer head by turning clockwise. Remove the
screwdriver. To remove the plastic shield, loos-
en and remove wing nut. Pivot shield to release
bracket from slot. See INSTALLATION OF
THE CUTTING HEAD and ATTACHING THE
PLASTIC SHIELD for illustrations. Be sure to
store all parts and instructions for future use.
Never use the trimmer head with the metal
blade installed.
ATTACHING THE METAL SHIELD
WARNING:
The metal shield must
be properly installed on the tool anytime the
tool is used with a blade. The forward tip of the
metal shield helps to reduce the occurrence
of blade thrust which can cause serious injury
such as amputation to the operator or by-
standers. Failure to install the shield in the
position shown can result in serious injury to
the operator. The length of the shield must be
aligned with the length of the shaft.
1. Place the metal shield under the gearbox,
and align the screw holes.
Shield
2. Insert and thread the 4 mounting screws
through the holes of the gearbox and the
metal shield. Tighten evenly and secure-
ly with the hex wrench provided.
INSTALLATION OF THE METAL
BLADE
WARNING:
when handling or performing maintenance on
the blade to avoid injury. The blade is sharp and
WEED
can cut you even when it is not moving.
BLADE
WARNING:
fastening hardware other than the washers and
nuts shown in the following illustrations. These
parts must be provided by Poulan/Weed Eater
and installed as shown below. Failure to use
proper parts can cause the blade to fly off and
seriously hurt you or others.
NOTE:
located on the gearbox shaft and not in the parts
bag. All other fasteners mentioned in the follow-
ing assembly steps are in the parts bag.
1. Remove the retaining washer from the
threaded shaft of the gearbox. Leave the
dust cup on the shaft.
2. Install the blade and the retaining washer
over the threaded shaft.
3. Make sure the raised part of the retaining
washer is facing the gearbox and the
raised area fits into the hole in the center
of the blade.
4. Slide the blade and retaining washer onto
the shaft of the gearbox.
5. Place the cupped washer onto the shaft.
Make sure the cupped side of the washer
is toward the blade.
6. Install the blade nut by threading onto the
shaft counterclockwise.
Shield
Retaining
Washer
Cupped
Gearbox
Washer
NOTE:
lustrated, and the blade is sandwiched between
the dust cup and the retaining washer. There
should be no space between the blade and the
dust cup or the retaining washer.
7. Align hole in dust cup with hole in side of
gearbox by rotating the blade.
8. Insert a small screwdriver into aligned
holes. This will keep the shaft from turn-
ing while tightening the blade nut.
6
Wear protective gloves
Do not use any blades, or
The dust cup and retaining washer are
Gearbox
Dust Cup
Threaded Shaft
Nut
Make sure all parts are in place as il-
Blade