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Rockwell PowerFlex 7000 Reference Manual

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Reference Manual
Rockwell Automation Library of Process Objects:
PowerFlex 7000 Drive (P_PF7000)

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Summary of Contents for Rockwell PowerFlex 7000

  • Page 1 Reference Manual Rockwell Automation Library of Process Objects: PowerFlex 7000 Drive (P_PF7000)
  • Page 2 If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired. In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

  • Page 3: Table Of Contents

    PowerFlex Drive InOut Structure......13 PowerFlex 7000 Drive Input Structure ..... . 14 PowerFlex 7000 Drive Output Structure .
  • Page 4 Table of Contents Notes: Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...

  • Page 5: Preface

    Software Compatibility Topic Page Trends Tab - Image For the latest compatible software information and to download the Rockwell Automation® Library of Process Objects, see the Product Compatibility and Download Center at http://www.rockwellautomation.com/rockwellautomation/support/pcdc.page. For general library considerations, see Rockwell Automation® Library of Process Objects, publication PROCES-RM002.
  • Page 6 Inhibit for Large Motor (P_ResInh) Reference Manual, damage that is caused by repeated starts. publication SYSLIB-RM009 Rockwell Automation Library of Process Objects: Run Time Explains how to accumulate the total runtime and and Starts (P_RunTime) Reference Manual, count of starts for a motor or other equipment.

  • Page 7: Powerflex 7000 Drive (P_Pf7000)

    Global Objects Guidelines Use this instruction in these situations: • You must operate a motor that is connected to a PowerFlex 7000 variable frequency AC drive that is communicating with the controller over an EtherNet/IP network. • This instruction is designed to work with the Studio 5000 Logix Designer®...
  • Page 8 You can use the P_D4SD or P_nPos instruction for motors with multiple discrete speeds. • You are using a drive other than the PowerFlex 7000 drive. Instead, use these Add-On Instructions: – P_PF755 for the PowerFlex 755 Drive, or for the PowerFlex 753 with the 20-750-ENETR EtherNet/IP interface –...

  • Page 9: Functional Description

    The simulated ramp-up-to-speed time is configurable. This capability is often used for activities such as system testing and operator training. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...

  • Page 10: Required Files

    (RA-BAS) Common Faceplate Objects (RA-BAS-ME) Common Faceplate Objects Global objects used on process object faceplates. (RA-BAS) P_VSD Graphics Library (RA-BAS-ME) P_VSD Graphics Library Drive global object device symbols used to build process graphics. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 11 Optional RunTime faceplate display that is used for the object. Use this file if your object has an associated P_RunTime object and you enable navigation to the P_RunTime faceplate from the object faceplate. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 12 FactoryTalk View ME Software Description FTVME_PlantPAxLib_Tags_3_5_xx.csv These tags must be imported into the where xx = the service release number. FactoryTalk View ME project to support switching tabs on any Process Object faceplate. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...

  • Page 13: Controller Code

    Table 7 - P_PF7000 Drive InOut Parameters Tag Name Data Type Description P_PF7000_Inp Common part of PowerFlex 7000 input assembly. P_PF7000_Out Common part of PowerFlex 7000 output assembly. Ref_GetParMSG MESSAGE Message to Get Next Drive Parameter value...

  • Page 14: Powerflex 7000 Drive Input Structure

    3 = Start reverse Inp_OvrdSpeed REAL Value to set speed reference in Override mode (SpeedRef engineering units). Inp_Reset BOOL Input parameter used to programmatically reset alarms. When set to 1, all alarms requiring reset are reset. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 15 Operator if no mode is being requested. IMPORTANT: Changing this parameter online can cause unintended mode changes. Cfg_OperStopPrio BOOL 1 = OCmd_Stop available in any mode. 0 = OCmd_Stop only in Operator and Maintenance modes. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 16 REAL 60.0 Maximum speed reference in engineering units (for limiting). Cfg_SpeedRefRawMin DINT Speed reference minimum in drive (raw) units (for scaling). Cfg_SpeedRefRawMax DINT 60000 Speed reference maximum in drive (raw) units (for scaling). Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 17 • These parameters reset automatically When Cfg_PCmdClear is 0: • Set PCmd_Acq to 1 to Acquire • Set PCmd_Acq to 0 to Release • PCmd_Rel is not used • These parameters do not reset automatically Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 18 Operator command to check (not bypass) all interlocks and permissives. MCmd_Disable BOOL Maintenance command to disable drive. MCmd_Enable BOOL Maintenance command to enable (permit to run) drive. MCmd_Acq BOOL Mode.MCmd_Acq Maintenance Command to Acquire Ownership (Operator/Program/Overload to Maintenance). Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...

  • Page 19: Powerflex 7000 Drive Output Structure

    Speed feedback (actual) from drive. Val_SpeedRefEUMin REAL Minimum of speed reference = MIN (Cfg_SpeedFdbkEUMin, Cfg_SpeedFdbkEUMax). Val_SpeedRefEUMax REAL Maximum of speed reference = MAX (Cfg_SpeedFdbkEUMin, Cfg_SpeedFdbkEUMax). Val_SpeedFdbkEUMin REAL Minimum of speed feedback = MIN (Cfg_SpeedFdbkEUMin, Cfg_SpeedFdbkEUMax). Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 20 20 = Shed, using replacement value 32 = Signal failure (out-of-range, NaN, invalid combination) 33 = I/O channel fault 34 = I/O module fault 35 = Bad I/O configuration (for example, scaling parameters) Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 21 6 = Program (unlocked, Operator is default) 7 = Operator (unlocked, Program is default) 8 = Program (unlocked, Program is default) 9 = Operator (unlocked, Operator is default) Val_Owner DINT Current object owner ID (0=not owned). Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 22 BOOL 1 = Bypassing active (bypassed or maintenance). Sts_Disabled BOOL 1 = Drive is disabled. Sts_NotRdy BOOL 1 = Instruction is not ready to run (independent of mode). - Check interlocks and permissives. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 23 1 = Bad Ack_FailToStart BOOL FailToStart.Ack 1 = Fail to Start, Fail to Stop, Interlock Trip, Drive Fault, or I/O Fault alarm has been acknowledged. Ack_FailToStop FailToStop.Ack Ack_IntlkTrip IntlkTrip.Ack Ack_DriveFault DriveFault.Ack Ack_IOFault IOFault.Ack Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 24 1 = At least one alarm or latched shed condition requires reset or acknowledgement. Rdy_SpeedRef BOOL 1 = Ready to receive OSet_SpeedRef (enables data entry field). P_PF7000 BOOL Unique parameter name for auto - discovery. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...

  • Page 25: Powerflex 7000 Drive Local Configuration Tags

    PowerFlex 7000 Drive (P_PF7000) PowerFlex 7000 Drive Local Configuration Tags Configuration parameters that are arrayed, string, or structure data types cannot be configured as parameters for Add-On Instructions. Configuration parameters of these types appear as local tags to the Add-On Instruction. Local tags can be configured through the HMI faceplates or in the Studio 5000 Logix Designer application.

  • Page 26: Operations

    IMPORTANT device operation with the operator or program regardless of whether the main mode is Program or Operator mode. See Rockwell Automation Library of Process Objects: Common Mode Block (P_Mode) Reference Manual, publication SYSLIB-RM005, for more information. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...

  • Page 27: Alarms

    Parameters of the P_Alarm object can be accessed by using the following convention: [P_Alarm Name].[P_Alarm Parameter]. See Rockwell Automation Library of Process Objects: Common Alarm Block (P_Alarm) Reference Manual, publication SYSLIB-RM002, for more information.

  • Page 28: Simulation

    On Powerup, the drive is treated as if it had been Commanded to Stop. Postscan (SFC Transition) No SFC Postscan logic is provided. See the Logix5000™ Controllers Add-On Instructions Programming Manual, publication 1756-PM010, for more information. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...

  • Page 29: Programming Example

    1. On the Controller Organizer, add your PowerFlex drive to the I/O Configuration and name the drive. 2. Right-click the PowerFlex drive in the I/O Configuration and choose Properties. The Module Properties dialog box appears. 3. Click Change. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 30 5. Click OK. 6. Under Tasks on the Controller Organizer, click in front of Main Task. 7. To open this ladder logic routine, double-click Main_Routine. 8. Right-click one of the rungs and choose Import rungs. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 31 During the import process, you can name the tags for the routine in the Import Configuration dialog box. 10. Click Tags in the Import Content tree and type the names of the variables that match your process and the drive name in the Final Name column. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 32 PowerFlex 7000 Drive (P_PF7000) Your ladder logic routine now looks like the example. Observe that the tag names and the drive name are automatically placed in the instruction. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...

  • Page 33: Display Elements

    Display Element Description GO_P_VSD_R These display elements show the different motor positions. GO_P_VSD_U GO_P_VSD_D GO_P_VSD_Blower_R These display elements show the different blower positions. GO_P_VSD_Blower_L GO_P_VSD_Blower_U GO_P_VSD_Blower_D GO_P_VSD_Conveyer_R This display element illustrates a conveyer. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 34 These display elements show the different inline motor positions. GO_P_VSD_Inline_R GO_P_VSD_Inline_L GO_P_VSD_Inline_D GO_P_VSD_Pump_R These display elements show the different pump positions. GO_P_VSD_Pump_L GO_P_VSD_Pump_U GO_P_VSD_Agitator_D This display element illustrates an agitator. GO_P_VSD_Mixer_U This display element shows a mixer. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 35 • Color changing alarm border that blinks on unacknowledged alarm • Alarm indicator that changes color with the severity of an alarm State Text Alarm Border Alarm Indicator Status/Quality Indicator Status/Quality Indicator Mode Indicator Speed Feedback Display Engineering Units Text Label Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...

  • Page 36: State Indicators

    Data Quality degraded: uncertain, test, simulation, substitution, or out of specification. The input or device has been disabled. Device not ready to operate. Speed reference limited to minimum/maximum. Motor is at target speed. Drive is accelerating. Drive is decelerating. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 37 When you navigate to the tab, the condition preventing operation is flagged. For the PowerFlex 7000 Drive Instruction, the Device Not Ready indicator appears under the following conditions: •...

  • Page 38: Mode Indicators

    This behavior can be changed by replacing the image files for these mode indicators with images that are not transparent. See Rockwell Automation Library of Process Objects: Common Mode Block (P_Mode) Reference Manual, publication SYSLIB-RM005, for more information.

  • Page 39: Alarm Indicators

    Once you navigate to the tab, the bypassed item is flagged with this indicator. For the PowerFlex 7000 Drive Instruction, the Maintenance Bypass Indicator appears when the bypassable interlocks and permissives have been bypassed.

  • Page 40: Using Display Elements

    3. Type the tag or value in the Value column as specified in the Description column. You can click the ellipsis (. . .) to browse and select a tag. Values for items marked ‘(optional)’ can be left blank. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...

  • Page 41: Quick Display

    The Quick Display screen provides a means for operators to perform simple Quick Display interactions with the P_PF7000 instruction instance. From the Quick Display, you can navigate to the faceplate for full access for operation, maintenance, and configuration. Click to Navigate to Full Faceplate Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...

  • Page 42: Faceplate

    • Actual Direction (Appears only if the drive is configured Can Run Reverse) • Requested Direction (Appears only if the drive is configured Can Run Reverse) • Output current and output power • Torque current Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 43 Table 13 - Operator Tab Description Function Action Security Click to release Operator mode lock. Manual Device Operation (Code B) Click to lock in Operator mode. Click to request Program mode. Click to request Operator mode. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 44 P_RunTime instruction, the Runtime button is not displayed. See these publications for more information: • Rockwell Automation Library of Process Objects: Interlock with First Out and Bypass (P_Intlk) Reference Manual, publication SYSLIB-RM004 • Rockwell Automation Library of Process Objects: Permissives with Bypass...
  • Page 45 PowerFlex 7000 Drive (P_PF7000) • Rockwell Automation Library of Process Objects: Restart Inhibit for Large Motor (P_ResInh) Reference Manual, publication SYSLIB-RM009 • Rockwell Automation Library of Process Objects: Runtime and Starts (P_RunTime) Reference Manual, publication SYSLIB-RM010 One of these symbols appears to indicate the described Interlock or Permissive condition.
  • Page 46 The following table shows the alarm status on the Operator tab. Graphic Symbol Alarm Status In alarm (active alarm) In alarm and acknowledged Out of alarm but not acknowledged Alarm suppressed (by Program) Alarm disabled (by Maintenance) Alarm Shelved (by Operator) Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...

  • Page 47: Maintenance Tab

    Maintenance Mode Enable and Release Buttons Requested Modes Indicator Enable and Disable Drive Enabled/Disabled Drive Buttons Indicator Enable and Bypass Interlocks and Permissives Bypassable Interlocks and Bypassed Indicator Permissives Buttons Drive Maintenance Data Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 48 (Code H) bypassable interlocks and permissives. In Override mode, Check to have the bypassable Engineering Cfg_OvrdPermIntlk bypass Interlocks, interlocks and permissives bypassed Configuration and Permissives in Override mode. (Code E) that can be bypassed Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 49 Time after Start to Type the amount of time to allow for Cfg_FailToStartT get Run Feedback the drive’s run feedback to confirm before Fault (sec) the drive has started before raising a Fail to Start alarm. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 50 Type the clamping limits for the • Cfg_MaxSpdRef Limits (Minimum speed reference. If a speed reference • Cfg_MinSpdRef and Maximum) outside this range is entered, the speed is clamped at these limits and Sts_SpeedLimited is asserted. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...

  • Page 51: Engineering Tab

    Configuration Maximum the drive. (Code E) Feedback Type an engineering unit value for Cfg_SpeedFdbkRawEUMIN the minimum scaled speed feedback Minimum from the drive. (This value is usually zero.) Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 52 Engineering Tab Page 2 Page 2 of the Engineering tab lets you can configure the description, label, and tag. Mode Configuration Button Configure Device Description, Label, and Tag Text Configure Device Forward and Reverse Direction Text Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 53 If no mode is being requested, changing the default mode changes the mode IMPORTANT of the instruction. You must have FactoryTalk View security code E to select the default mode on this display. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 54 Forward Permissive object in the controller must be this object's name with the suffix ‘_FwdPerm’ . For example, if your P_PF7000 object has the name ’Drive123’ , then its Forward Permissive object must be named ‘Drive123_FwdPerm’ . Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 55 When you clear the box, if an I/O Fault condition is detected, the instruction asserts the I/O Fault Status and Alarm but does not attempt to stop the drive and does not latch the shed condition. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 56 Stop Drive: The motor always stops on an None interlock trip. This item cannot be On Interlock Trip unchecked. It is displayed as a reminder that the Interlock Trip function always trips the motor. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 57 Jog (if used) commands with the Operator keeps Operator, even if the instruction is in Control in Program Program mode. mode Clear this checkbox to have control of the drive Start, Stop, and Jog follow Instruction mode. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 58 Clear this checkbox (= 0) to start/stop from the HMI or program only. Time to ramp speed Enter the time, in seconds, to ramp Cfg_SimRampT feedback when in speed feedback when in Simulation. Loopback Test (seconds) Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...

  • Page 59: Diagnostics Tab

    PowerFlex 7000 Drive (P_PF7000) Diagnostics Tab This tab is divided into six pages. Each page provides you with diagnostic feedback on the drive. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 60 PowerFlex 7000 Drive (P_PF7000) Diagnostic Pages 5 and 6. Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...

  • Page 61: Trends Tab

    This tab shows trend charts of key device data over time. These faceplate trends provide a quick view of current device performance to supplement, but do not replace dedicated historical or live trend displays. Speed Feedback Speed Reference Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...

  • Page 62: Alarms Tab

    The color of the bell icon at the top of the faceplate shows the severity of the highest active alarm, and the icon blinks if any alarm is unacknowledged or requires reset. Table 20 - Alarm Severity Colors Color Definition Magenta Urgent High Yellow Medium Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 63 The Alarm Acknowledge button is enabled if the alarm requires acknowledgment. Click the button with the check mark to acknowledge the alarm. See Rockwell Automation Library of Process Objects: Common Alarm Block (P_Alarm) Reference Manual, publication SYSLIB-RM002, for more information.

  • Page 64: Powerflex Drive Faceplate Help

    PowerFlex 7000 Drive (P_PF7000) PowerFlex Drive Faceplate Help The Faceplate Help is divided into two pages. Faceplate Help Page 1 Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 65 PowerFlex 7000 Drive (P_PF7000) Faceplate Help Page 2 Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 66 PowerFlex 7000 Drive (P_PF7000) Notes: Rockwell Automation Publication SYSLIB-RM056B-EN-P - February 2017...
  • Page 68 New Product Satisfaction Return Rockwell Automation tests all of its products to help ensure that they are fully operational when shipped from the manufacturing facility. However, if your product is not functioning and needs to be returned, follow these procedures.

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