Electrical - Lennox ML180DF045P24A Installation Instructions Manual

Leak Check
After gas piping is completed, carefully check all piping
connections (factory- and field-installed) for gas leaks.
Use a leak detecting solution or other preferred means.
NOTE - If emergency shutoff is necessary, shut off the
main manual gas valve and disconnect the main power
to the furnace. The installer should properly label these
devices.
CAUTION
Some soaps used for leak detection are corrosive to
certain metals. Carefully rinse piping thoroughly after
leak test has been completed. Do not use matches,
candles, flame or other sources of ignition to check for
gas leaks.
The furnace must be isolated from the gas supply system
by closing its individual manual shut-off valve during any
pressure testing of the gas supply system at pressures
greater than or equal to 1/2 psig (3.48 kPa, 14 inches w.c.)
.
IMPORTANT
When testing pressure of gas lines, gas valve must be
disconnected and isolated. See figure 18. Gas valves
can be damaged if subjected to pressures greater than
1/2 psig (3.48 kPa, 14 inches w.c.).
MANUAL MAIN
SHUT-OFF VALVE
WILL NOT HOLD
NORMAL TEST
PRESSURE
1/8 NPT PLUG
CAP
FIGURE 18

Electrical

ELECTROSTATIC DISCHARGE (ESD)
Precautions and Procedures
CAUTION
Electrostatic discharge can affect electronic
components. Take precautions to neutralize
electrostatic charge by touching your hand
and tools to metal prior to handling the
control.
ISOLATE
GAS VALVE
FURNACE
Page 18
The unit is equipped with a field make-up box on the left
hand side of the cabinet. The make-up box may be moved
to the right side of the furnace to facilitate installation. If
the make-up box is moved to the right side, clip the wire
ties that bundle the wires together. The excess wire must
be pulled into the blower compartment. Secure the excess
wire to the existing harness to protect it from damage.
INTERIOR MAKE-UP BOX INSTALLATION
(Right Side)
MAKE-UP
BOX
Cut the two wire ties to extend power wires for right side only
FIGURE 19
Refer to figure 20 for schematic wiring diagram and trou-
bleshooting.
The power supply wiring must meet Class I restrictions.
Protected by either a fuse or circuit breaker, select circuit
protection and wire size according to unit nameplate.
CAUTION
Failure to use properly sized wiring and circuit breaker
may result in property damage. Size wiring and circuit
breaker(s) per Product Specifications bulletin (EHB) and
unit rating plate.
NOTE - Unit nameplate states maximum current draw.
Maximum over-current protection allowed is 15 AMP.
Holes are on both sides of the furnace cabinet to facilitate
wiring.
Install a separate (properly sized) disconnect switch near
the furnace so that power can be turned off for servicing.
Before connecting the thermostat, check to make sure
the wires will be long enough for servicing at a later date.
Make sure that thermostat wire is long enough to facilitate
future removal of blower for service.
WARNING
Fire Hazard. Use of aluminum wire with this product may
result in a fire, causing property damage, severe injury
or death. Use copper wire only with this product.