Page 1 All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by a Eurotherm group company without written permission from Eurotherm Drives Ltd.
Page 2 Eurotherm Drives warrants the goods against defects in design, materials and workmanship for the period of 12 months from the date of delivery on the terms detailed in Eurotherm Drives Standard Conditions of Sale IA058393C. Eurotherm Drives reserves the right to change the content and product specification without notice. &RQW15...
Page 3 6DIHW\#,QIRUPDWLRQ 5HTXLUHPHQWV ,03257$17=# 3OHDVH#UHDG#WKLV#LQIRUPDWLRQ#%()25(#LQVWDOOLQJ#WKH#HTXLSPHQW1 ,QWHQGHG#8VHUV This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other associated operation. The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the equipment.
Page 4 The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s specific application. Eurotherm Drives does not guarantee the suitability of the equipment described in this Manual for individual applications. 5LVN#$VVHVVPHQW Under fault conditions, power loss or other operating conditions not intended, the equipment may not operate as specified.
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Page 13 7$57(' ,QWURGXFWLRQ The 584SV Series Frequency Inverter is designed for speed control of standard 3-phase induction motors. It is available in a range of frame sizes covering motor power ratings from 0.75kW (1hp) to 280kW (450hp) for constant torque applications, and 1.1kW (1.5hp) to 315kW (500hp) for quadratic torque applications.
Page 14 405## *HWWLQJ#6WDUWHG ,WHP ,WHP ,WHP ,WHP 3DUW#1XPEHU 3DUW#1XPEHU 3DUW#1XPEHU 3DUW#1XPEHU 7RS#&RYHU#+8/#7\SH#42,373, $#SURWHFWLYH#FRYHU#ILWWHG#WR#ZDOO0PRXQWHG#XQLWV#WR#JLYH#LPSURYHG FRPSOLDQFH#UDWLQJV • )RU#7\SHV#7#DQG#8 /$6;;9793335 • /$6;;97; )RU#7\SH#9 /$6;;954 • )RU#7\SH#: *ODQGER[ • /$6;;97:3335 )RU#7\SHV#7#DQG#8 /$6;;97< • )RU#7\SH#9 /$6;;955 • )RU#7\SH#: Table 1-1 Optional Equipment (TXLSPHQW#,QVSHFWLRQ • Check for signs of transit damage •...
Page 15 *HWWLQJ#6WDUWHG## 3URJUDPPLQJ#+2SHUDWRU#6WDWLRQ#RU#VXLWDEOH#3&#SURJUDPPLQJ#WRRO#RQO\, Know your application: • install the most appropriate macro • plan your “block diagram programming” • enter a password to guard against illicit or accidental changes • learn how to back-up your application data • customise the Operator Station to the application +RZ#WKH#0DQXDO#LV#2UJDQLVHG The manual is divided into chapters and paragraphs.
Page 16 407## *HWWLQJ#6WDUWHG 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
Page 17 $Q#2YHUYLHZ#RI#WKH#,QYHUWHU## 9(59,(:#2)#7+(# 19(57(5 &RPSRQHQW#,GHQWLILFDWLRQ HEALTH PROG Figure 2-1 View of Component Parts 0DLQ#,QYHUWHU#DVVHPEO\ < %ODQN#FRYHU 7RS#FRYHU#+RSWLRQDO, &RQWURO#WHUPLQDOV 7HFKQRORJ\#2SWLRQ 3RZHU#WHUPLQDOV 7HUPLQDO#FRYHU#UHWDLQLQJ#VFUHZ ,22#FRQILJXUDWLRQ#VZLWFKHV 7HUPLQDO#FRYHU 56565#SURJUDPPLQJ#SRUW 6SHHG#IHHGEDFN#FDUG#+RSWLRQDO, *ODQG#ER[#+RSWLRQDO, 3RZHU#WHUPLQDO#VKLHOG 8;74#RSHUDWRU#VWDWLRQ#+RSWLRQDO, 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
Page 18 505## $Q#2YHUYLHZ#RI#WKH#,QYHUWHU &RQWURO#)HDWXUHV The 584SV Inverter is fully-featured when controlled using the optional Operator Station (or a suitable PC programming tool). The `General’ control features below are not available when the unit is controlled using the '()$8/7 analog and digital inputs and outputs. *HQHUDO *HQHUDO 2XWSXW#)UHTXHQF\...
Page 19 $Q#2YHUYLHZ#RI#WKH#,QYHUWHU## 8QGHUVWDQGLQJ#WKH#3URGXFW#&RGH The 584SV unit is fully identified using an ten block alphanumeric code which records how the Inverter was calibrated, and its various settings when despatched from the factory. The Product Code appears as the “Model No.”. Each block of the Product Code is identified as below: 1RWH=# 7KH#/DQJXDJH#ILHOG#FRQWUROV#WKH#GHIDXOW#VHWWLQJ#IRU#WKH#BASE FREQUENCY#SDUDPHWHU1 %ORFN...
Page 20 2SHUDWRU#6WDWLRQ#,QWHUIDFH This is a non-isolated RS232 serial link for communication with the Operator Station. Alternatively, a PC running Eurotherm Drives’ “ConfigEd Lite” Windows-based configuration software (or some other suitable PC programming tool) can be used to graphically program and configure the 584SV Inverter.
Page 21 $Q#2YHUYLHZ#RI#WKH#,QYHUWHU## TECHNOLOGY SPEED OPTION FEEDBACK OPTION CONTROL INPUTS & OUTPUTS CONTROL CIRCUITS & SOFTWARE GATE DRIVES M1/U INPUT 3 PHASE MOTOR INVERTER M2/V 3 PHASE DIODE DRIVE CIRCUITS SUPPLY BRIDGE OUTPUTS M3/W INTERNAL DC LINK CHOKE EXTERNAL BRAKE RESISTOR DBR1 DYNAMIC BRAKE UNIT...
Page 22 509## $Q#2YHUYLHZ#RI#WKH#,QYHUWHU TECHNOLOGY SPEED OPTION FEEDBACK OPTION CONTROL INPUTS & OUTPUTS CONTROL CIRCUITS & SOFTWARE GATE DRIVES M1/U INPUT 3 PHASE MOTOR INVERTER M2/V 3 PHASE DIODE DRIVE CIRCUITS SUPPLY BRIDGE OUTPUTS M3/W INTERNAL DC LINK CHOKE EXTERNAL BRAKE RESISTOR DBR1 DYNAMIC BRAKE...
Page 23 6<; 4< 4458 4333 <98 * Full mechanical details of Type 7 including through panel mounting is provided on the fold-out drawing at the end of this Chapter. Further details are also available from Eurotherm Drives Product Engineering department. 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
Page 24 605## ,QVWDOOLQJ#WKH#,QYHUWHU 5HTXLUHPHQWV#IRU#:DOO00RXQW#RU#&XELFOH00RXQW The following table defines how the unit may be mounted. This depends on the fitting of the top cover and gland box options, and the type of 584SV. 8;769#7\SH 7RS#&RYHU#RSWLRQ#ILWWHG *ODQG#%R[#RSWLRQ#ILWWHG 0RXQWLQJ 7/#8#RU#9 &XELFOH 7/#8#RU#9 &XELFOH 7/#8#RU#9 &XELFOH 7/#8#RU#9 :DOO0PRXQW...
Page 25 ,QVWDOOLQJ#WKH#,QYHUWHU## $LU#&OHDUDQFH=#:DOO00RXQW#3URGXFW2$SSOLFDWLRQ (Europe: IP2x plus IP4x surface protection, USA/Canada: Type 1) If the gland box and/or top cover is fitted, then additional air clearance is required around the unit’s air inlet and outlet (as applicable). • The 584SV Inverter is only a Type 1 product when both the gland box and top cover are correctly fitted.
Page 26 607## ,QVWDOOLQJ#WKH#,QYHUWHU (OHFWULFDO#,QVWDOODWLRQ ,03257$17=# 3OHDVH#UHDG#WKH#6DIHW\#,QIRUPDWLRQ#RQ#SDJH#&RQW1#6#)#7#EHIRUH#SURFHHGLQJ1 :LULQJ#WKH#,QYHUWHU :$51,1*$# (QVXUH#WKDW#DOO#ZLULQJ#LV#HOHFWULFDOO\#LVRODWHG#DQG#FDQQRW#EH#PDGH#´OLYHµ XQLQWHQWLRQDOO\#E\#RWKHU#SHUVRQQHO1 1RWH=# 5HIHU#WR#&KDSWHU#44=#´7HFKQLFDO#6SHFLILFDWLRQVµ#IRU#DGGLWLRQDO#&DEOLQJ#5HTXLUHPHQWV#DQG 7HUPLQDO#%ORFN#:LUH#6L]HV1 Cables are considered to be electrically sensitive, clean or noisy. You should already have planned your cable routes with respect to segregating these cables for EMC compliance. If not, refer to Chapter 12: “Certification for the Inverter”. VLJQDO2FRQWURO#FDEOH +VHQVLWLYH, +QRLV\,...
Page 27 ,QVWDOOLQJ#WKH#,QYHUWHU## 3URWHFWLYH#(DUWK#+3(,#&RQQHFWLRQV# ,03257$17=# 7KH#XQLW#PXVW#EH#SHUPDQHQWO\#HDUWKHG SHUPDQHQWO\#HDUWKHG SHUPDQHQWO\#HDUWKHG SHUPDQHQWO\#HDUWKHG1#(DFK#FRQGXFWRU#XVHG#IRU#SHUPDQHQW#HDUWKLQJ#PXVW LQGLYLGXDOO\ #PHHW#WKH#UHTXLUHPHQWV#IRU#D#SURWHFWLYH#HDUWK#FRQGXFWRU1 For installations to EN 60204 in Europe: • For permanent earthing, the Type 4 requires two individual incoming protective earth conductors (<10mm² cross-section). When the gland box option is fitted, one conductor (≥10mm²...
Page 28 609## ,QVWDOOLQJ#WKH#,QYHUWHU 3URWHFWLYH#(DUWKLQJ#IRU#WKH#&XELFOH00RXQWHG#8;769#7\SH#8 The terminals are marked with the symbol (IEC 417, Symbol 5019). Use suitable cables terminated with correctly sized compression terminations to accept M5 diameter bolts. • Connect the incoming protective conductor to the terminal marked PE as shown (≥10mm² for permanent earthing).
Page 29 ,QVWDOOLQJ#WKH#,QYHUWHU## 3URWHFWLYH#(DUWKLQJ#IRU#&XELFOH2:DOO00RXQW#8;769#7\SHV#9#)#: Both units have dedicated terminals on the power terminal array for protective earthing. They are green and yellow striped in colour. The terminals are also marked with the symbol (IEC 417, Symbol 5019). • Connect the incoming protective conductor to the earth terminal, as shown. •...
Page 30 60;## ,QVWDOOLQJ#WKH#,QYHUWHU 3RZHU#:LULQJ#&RQQHFWLRQV :$51,1*$# 7KH#SRZHU#WHUPLQDOV#FDUU\#HOHFWULFDO#YROWDJH#ZKLFK#FDQ#EH#OHWKDO1#1HYHU#ZRUN#RQ DQ\#FRQWURO#HTXLSPHQW#RU#PRWRUV#ZLWKRXW#ILUVW#UHPRYLQJ#DOO#SRZHU#VXSSOLHV#IURP#WKH HTXLSPHQW#DQG#DOORZ#WR#GLVFKDUJH#IRU#6#PLQXWHV1 8;769#7\SH#7#7HUPLQDO#&RQQHFWLRQV Remove the terminal cover retaining screws and lift off the terminal cover. Remove the internal power terminal shield. Feed the power supply and motor cables into the Inverter through the metal gland plate using the correct cable entries, and connect to the power terminals.
Page 31 60< ,QVWDOOLQJ#WKH#,QYHUWHU## 8;769#7\SH#8#7HUPLQDO#&RQQHFWLRQV Remove the terminal cover retaining screws and lift off the terminal cover. Remove the internal power terminal shield. Feed the power supply and motor cables into the Inverter through the metal gland plate using the correct cable entries, and connect to the power terminals. Refer to Chapter 11: “Technical Specifications”...
Page 32 6043## ,QVWDOOLQJ#WKH#,QYHUWHU 8;769#7\SH#9#7HUPLQDO#&RQQHFWLRQV Remove the terminal cover retaining screws and lift off the terminal cover. Remove the internal power terminal shield. Feed the power supply and motor cables into the Inverter through the metal gland plate using the correct cable entries, and connect to the power terminals. Refer to Chapter 11: “Technical Specifications”...
Page 33 6044 ,QVWDOOLQJ#WKH#,QYHUWHU## 8;769#7\SH#:#7HUPLQDO#&RQQHFWLRQV Remove the terminal cover retaining screws and lift off the terminal cover. Remove the internal power terminal shield. Feed the power supply and motor cables into the Inverter through the metal gland plate using the correct cable entries, and connect to the power terminals. Refer to Chapter 11: “Technical Specifications”...
Page 34 6045## ,QVWDOOLQJ#WKH#,QYHUWHU &RQWURO#:LULQJ#&RQQHFWLRQV 1RWH=# 8VH#VFUHHQHG#FRQWURO#FDEOHV#WR#FRPSO\#ZLWK#(0&#UHTXLUHPHQWV1 Refer to Chapter 15: “Application Macros” for control wiring description of the installed macro. Feed the control cables into the Inverter and connect to the control terminals. Refer to Figure 3-18, Figure 3-19, Figure 3-20 or Figure 3-21 for connection details when using Macro 1 (default).
Page 35 6046 ,QVWDOOLQJ#WKH#,QYHUWHU## Figure 3-18 General Wiring Diagram for Macro 1 - 584SV Type 4 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
Page 36 6047## ,QVWDOOLQJ#WKH#,QYHUWHU Figure 3-19 General Wiring Diagram for Macro 1 - 584SV Type 5 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
Page 37 6048 ,QVWDOOLQJ#WKH#,QYHUWHU## Figure 3-20 General Wiring Diagram for Macro 1 - 584SV Type 6 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
Page 38 6049## ,QVWDOOLQJ#WKH#,QYHUWHU Figure 3-21 General Wiring Diagram for Macro 1 - 584SV Type 7 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
Page 39 604: ,QVWDOOLQJ#WKH#,QYHUWHU## 2SWLRQDO#(TXLSPHQW )LWWLQJ#WKH#5HPRWH#8;74#2SHUDWRU#6WDWLRQ The 584SV Types 4, 5 & 6 Inverter allows the drive-mounted Operator Station to be remotely- mounted. The 584SV Type 7 Inverter requires an additional remote Operator Station. In all cases, it replaces the drive-mounted Operator Station. The two cannot be operated simultaneously.
Page 40 604;## ,QVWDOOLQJ#WKH#,QYHUWHU 4. Remove the drive-mounted Operator Station’s cable from the RS232 programming port (P3) on the Control Board PCB. The removed cable and connector are insulated and can be safely left in-situ. Connect the supplied cable (either end) to the P3 port on the Control Board PCB. 5.
Page 41 The limit, in RPM is: 6 x 10 with an overriding limit of 24000 RPM. resolution 6HULDO#/LQN#2SWLRQV An additional card is necessary to implement isolated serial communications. For specification and connection information refer to Eurotherm Drives. ([WHUQDO#%UDNH#5HVLVWRU 1RWH=# $OVR#UHIHU#WR#&KDSWHU#46=#´$SSOLFDWLRQ#1RWHVµ#0#'\QDPLF#%UDNLQJ/#IRU#GHWDLOV#RQ#EUDNH UHVLVWRU#VHOHFWLRQ1 :$51,1*$# &RQQHFWLQJ#D#EUDNH#UHVLVWRU#WR#DQ#,QYHUWHU#QRW#ILWWHG#ZLWK#WKH#EUDNH#RSWLRQ#+VHH#WKH 3URGXFW#&RGH,#ZLOO#UHVXOW#LQ#GDPDJH#WR#WKLV#XQLW1#,Q#WKH#FDVH#ZKHUH#DQ#LQWHUQDO#EUDNH...
Page 42 6053## ,QVWDOOLQJ#WKH#,QYHUWHU 6SHFLILFDWLRQ#RI#WKH#'\QDPLF#%UDNLQJ#6ZLWFK 8;769#7\SH#7 7\SLFDO#PRWRU#UDWLQJ +6;3#0#793#9ROWV, 31:8N:#WR#:18N: 7\SLFDO#PRWRU#UDWLQJ# +53;#0#573#9ROWV, 31:8N:#WR#713N: &XUUHQW#UDWLQJ# +53V#PD[, 0D[#GXW\#F\FOH 0LQ#UHVLVWRU#YDOXH +6;3#0#793#9ROWV, 83Ω 0LQ#UHVLVWRU#YDOXH +53;#0#573#9ROWV, 58Ω 8;769#7\SH#8 7\SLFDO#PRWRU#UDWLQJ +6;3#0#793#9ROWV, 44N:#WR#48N: 7\SLFDO#PRWRU#UDWLQJ +53;#0#573#9ROWV, 818N:#WR#:18N: &XUUHQW#UDWLQJ# +53V#PD[, 0D[#GXW\#F\FOH 0LQ#UHVLVWRU#YDOXH # +6;3#0#793#9ROWV, 58Ω 0LQ#UHVLVWRU#YDOXH +53;#0#573#9ROWV, 4518Ω 8;769#7\SH#9 7\SLFDO#PRWRU#UDWLQJ #+6;3#0#793#9ROWV, 4;N: 55N: 63N: 6:N:...
Page 43 6054 ,QVWDOOLQJ#WKH#,QYHUWHU## &RQQHFWLRQ#'HWDLOV The connection between the 584SV and filter must always be as short as possible and be segregated from all other cables. Take care not to obstruct any ventilation spacing. If this cable/busbar exceeds 0.3m in length, it must be replaced with a screened/armoured cable. The screen/armour must be earthed at both the filter and Inverter ends with large-area contact surfaces, preferably with metal cable glands.
Page 44 6055## ,QVWDOOLQJ#WKH#,QYHUWHU &XELFOH00RXQWLQJ#WKH#8;769#7\SHV#7#)#8#,QYHUWHU#ZLWK#)LOWHU The Inverter must be mounted vertically on a solid, flat, vertical surface within the cubicle. When mounting a single 584SV in a cubicle, position the EMC filter as close as possible to the incoming ac supply. 1RWH=# $OVR#UHIHU#WR#%([WHUQDO#$&#6XSSO\#(0&#)LOWHUµ/#SDJH#60531 The recommended EMC filter for the 584SV types 4 and 5 shares the same footprint as the Inverter and is mounted behind the Inverter (underfloor mounting).
Page 45 6056 ,QVWDOOLQJ#WKH#,QYHUWHU## :DOO00RXQWLQJ#WKH#8;769#7\SHV#7#)#8#,QYHUWHU#ZLWK#)LOWHU The Inverter must be mounted vertically on a solid, flat, vertical surface. 1RWH=# $OVR#UHIHU#WR#´([WHUQDO#$&#6XSSO\#(0&#)LOWHUµ/#SDJH#60531 The recommended EMC filter for the 584SV types 4 and 5 shares the same footprint as the Inverter and is mounted behind the Inverter (underfloor mounting). 1.
Page 46 6057## ,QVWDOOLQJ#WKH#,QYHUWHU 0RXQWLQJ#WKH#8;769#7\SHV#9#)#:#,QYHUWHU#ZLWK#)LOWHU The Inverter must be mounted vertically on a solid, flat, vertical surface. It can be wall-mounted or installed into a cubicle. The recommended EMC filter for the 584SV types 6 and 7 is not a footprint-mounting design, but is mounted to the left, right, above, below, or spaced behind the Inverter.
Page 47 6058 ,QVWDOOLQJ#WKH#,QYHUWHU## Figure 3-27 Mounting Details for 584SV Type 7 and Filter 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
Page 48 This has been minimised in Eurotherm Drives filters, but may still trip out any circuit breaker in the earth system. In addition, high frequency and dc components of earth leakage currents will flow under normal operating conditions.
Page 49 120 3 + - 155 2 155 2 M6 crimp M5 crimp terminal terminal dimensions are in millimetres dimensions are in millimetres Eurotherm Part No. CO057283 Eurotherm Part No. CO055931 Figure 3-28 Fitting details for the AC Motor Choke 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
Page 50 605;## ,QVWDOOLQJ#WKH#,QYHUWHU 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
Page 51 2SHUDWLQJ#WKH#,QYHUWHU## 3(5$7,1*#7+(# 19(57(5 By default, the Inverter will operate in Remote Start/Stop and Remote Speed Control. Analog '()$8/7 and digital inputs and outputs are selected to control the unit. The Inverter will operate as an open-loop Inverter. No set-up or tuning is required. It is programmed to control an induction motor of equivalent power, current and voltage rating to the Inverter.
Page 52 705## 2SHUDWLQJ#WKH#,QYHUWHU &RQWURO#3KLORVRSK\ There are four ways to control the Inverter using Remote and Local control: 584SV inverter 584SV inverter 584SV inverter 584SV inverter using using using using analog and digital Technology inputs and Option Operator outputs PC running to fieldbus Station ConfigEd Lite DEFAULT...
Page 53 2SHUDWLQJ#WKH#,QYHUWHU## 1RWH=# 6WDUW26WRS#LV#DOVR#NQRZQ#DV#´6HTXHQFLQJµ1 6SHHG#&RQWURO#LV#DOVR#NQRZQ#DV#´5HIHUHQFH#*HQHUDWLRQµ1 6HOHFWLQJ#/RFDO#RU#5HPRWH#&RQWURO If the default combination of remote Start/Stop and Speed Control is not suitable for your application, follow the instructions below using the Operator Station or a suitable PC programming tool to select suitable combinations of local or remote control. 1RWH=# <RX#FDQ#RQO\#FKDQJH#EHWZHHQ#/RFDO#DQG#5HPRWH#FRQWURO#ZKHQ#WKH#,QYHUWHU#LV#´VWRSSHGµ1 7R#FKDQJH#D#FRPELQDWLRQ#WKH#2SHUDWRU#6WDWLRQ#PXVW#KDYH##WKH#´$GYDQFHGµ#YLHZLQJ#OHYHO VHOHFWHG>#DOORZLQJ#\RX#WR#YLHZ#HQRXJK#RI#WKH#PHQX#VWUXFWXUH#WR#PDNH#WKH#FKDQJH1#5HIHU#WR...
Page 54 Reverse the motor’s direction of rotation either by pressing the DIR key, or by swapping two of the motor phases (WARNING: Disconnect the mains supply first). 5HDGLQJ#WKH#6WDWXV#/('V EUROTHERM DRIVES The HEALTH and RUN LEDs indicate status. The LEDs are considered to operate in five different ways:...
Page 55 2SHUDWLQJ#WKH#,QYHUWHU## /RFDO#&RQWURO#XVLQJ#WKH#2SHUDWRU#6WDWLRQ 1RWH=# 5HIHU#WR#&KDSWHU#8=#´7KH#2SHUDWRU#6WDWLRQµ#WR#IDPLOLDULVH#\RXUVHOI#ZLWK#WKH#2SHUDWRU 6WDWLRQ·V#/('#LQGLFDWLRQV/#DQG#KRZ#WR#XVH#WKH#NH\V#DQG#PHQX#VWUXFWXUH1 The following start-up routine assumes that the Operator Station is fitted and is in default mode, and that the Inverter’s control terminals are wired as shown in Figure 3-21, 3-22, 3-25 and 3-26 General Wiring Diagrams Power-up the unit.
Page 56 709## 2SHUDWLQJ#WKH#,QYHUWHU 6HW0XS#XVLQJ#WKH#6HQVRUOHVV#9HFWRU#)OX[LQJ#0RGH The Inverter must be tuned to the motor in use by matching the motor parameters in the Inverter to those of the motor being controlled. The most important motor parameters are: • Per-phase stator resistance 00,#0HQX#0DS • Per-phase leakage inductance SETUP PARAMETERS •...
Page 57 2SHUDWLQJ#WKH#,QYHUWHU## 0DQXDO#7XQLQJ 7XQLQJ#XVLQJ#WKH#0RWRU#(TXLYDOHQW#&LUFXLW Figure 6-5 The Motor Equivalent Circuit From the motor equivalent circuit, the values programmed into the Inverter are: STATOR RES Ohms − LEAKAGE INDUC MUTUAL INDUC 7XQLQJ#XVLQJ#D#6LPSOH#7XQLQJ#6HTXHQFH 00,#0HQX#0DS If the motor equivalent circuit is not available, the following simple SETUP PARAMETERS tuning sequence can be used.
Page 58 70;## 2SHUDWLQJ#WKH#,QYHUWHU 7XQLQJ#'LIILFXOWLHV 00,#0HQX#0DS The most important parameter setting for correct operation at low motor speeds is stator resistance (STATOR RES): SETUP PARAMETERS • Too low and motor torque will be lower than expected FUNCTION BLOCKS • Too high and the Inverter enters the current limit and will be MOTOR CONTROL unable to ramp-up to speed.
Page 59 70< 2SHUDWLQJ#WKH#,QYHUWHU## ,QWHUDFWLRQ#EHWZHHQ#581#DQG#-2* Only one of these signals can be in effect at any one time; the other signal is ignored. The Inverter must be “stopped” to change from running to jogging, or vice versa. 6WDUW26WRS#0RGH#'LDJQRVWLFV In the configuration shown, Start/Stop mode provides two DIGITAL OUTPUT signals (RUN and HEALTH).
Page 60 7043## 2SHUDWLQJ#WKH#,QYHUWHU A special case exists when the RAMP DECEL RATE is set to 0.0 seconds, or when the RAMP HOLD parameter is TRUE. In both these situations the SPEED DEMAND will ramp down to zero at the STOP RATE. RUN input REMOTE SETPOINT SPEED DEMAND...
Page 61 7044 2SHUDWLQJ#WKH#,QYHUWHU## )RUFHG#&RDVW#6WRS Using the /Coast Stop mode immediately disables the power stack, causing the load to coast to a stop. The Inverter gives priority to the /COAST STOP signal. The /FAST STOP signal is therefore ignored while /COAST STOP is active. /COAST STOP POWER CIRCUIT DISABLED REMOTE SETPOINT...
Page 62 7045## 2SHUDWLQJ#WKH#,QYHUWHU 1RUPDO#6WDUWLQJ#0HWKRG In the default '()$8/7 configuration view, two Sequencing Logic Digital Input 1 digital input signals are RUN FWD used to control the FALSE RUN REV DIRECTION RUN FWD parameter Digital Input 3 REMOTE REVERSE and the REMOTE REV parameter, as shown below.
Page 63 7046 2SHUDWLQJ#WKH#,QYHUWHU## 7ZR#:LUH#/RJLF#6WDUWLQJ This is an alternative to the default configuration. The Inverter can operate in forward and reverse depending upon which switch is closed. If both RUN FWD and RUN REV are TRUE at the same time, both are ignored and the Inverter will stop. Sequencing Logic RUN FWD RUN REV...
Page 64 7047## 2SHUDWLQJ#WKH#,QYHUWHU 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
Page 65 7KH#2SHUDWRU#6WDWLRQ## 3(5$725# 7$7,21 &RQQHFWLQJ#WKH#2SHUDWRU#6WDWLRQ The Operator Station is a plug-in MMI (Man-Machine EUROTHERM Interface) option that allows DRIVES full use of the Inverter’s features. AC M O OR D I V It provides local control of the Inverter, monitoring, and...
Page 66 805## 7KH#2SHUDWRU#6WDWLRQ &RQWUROOLQJ#WKH#2SHUDWRU#6WDWLRQ &RQWURO#.H\V .H\V#IRU#2SHUDWLQJ#WKH#,QYHUWHU#/RFDOO\ 1RWH=# 5HIHU#WR#&KDSWHU#7=#´2SHUDWLQJ#WKH#,QYHUWHUµ#IRU#PRUH#GHWDLO#DERXW#5HPRWH#DQG#/RFDO PRGHV1 )25:$5'2 )25:$5'2 &RQWURO #0#&KDQJHV#WKH#GLUHFWLRQ#RI#PRWRU#URWDWLRQ1#2QO\#RSHUDWHV )25:$5'2 )25:$5'2 5(9(56( 5(9(56( ZKHQ#WKH#,QYHUWHU#LV#LQ#/RFDO#6SHHG#&RQWURO#PRGH1 5(9(56( 5(9(56( &RQWURO# 0#5XQV#WKH#PRWRU#DW#D#VSHHG#GHWHUPLQHG#E\#WKH#-2* 6(732,17#SDUDPHWHU1#:KHQ#WKH#NH\#LV#UHOHDVHG/#WKH#,QYHUWHU#UHWXUQV WR#´VWRSSHGµ1#2QO\#RSHUDWHV#ZKHQ#WKH#,QYHUWHU#LV#´VWRSSHG´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
Page 67 7KH#2SHUDWRU#6WDWLRQ## /('#,QGLFDWLRQV There are seven LEDs that indicate the status of the Inverter. Each LED is considered to operate in three different ways: FLASH The LEDs are labelled HEALTH, LOCAL (as SEQ and REF), FWD, REV, RUN, and STOP. Combinations of these LEDs have the following meanings: +($/7+ +($/7+ +($/7+...
Page 68 807## 7KH#2SHUDWRU#6WDWLRQ 7KH#0HQX#6\VWHP The menu system is divided into a `tree’ structure with 5 menu levels. Menu Level 1 is at the top of the tree. Parameters contained in Menu Level 1 are the most frequently used, as you descend the menu levels the parameters are less frequently used.
Page 69 7KH#2SHUDWRU#6WDWLRQ## 7KH#0HQX#6\VWHP#0DS MENU LEVEL 1 MENU LEVEL 2 MENU LEVEL 3 MENU LEVEL 4 MENU LEVEL 5 O P E R A T O R menu at level 1 D I A G N O S T I C S menu at level 1 S E T U P P A R A M E T E R S QUICK SETUP...
Page 70 809## 7KH#2SHUDWRU#6WDWLRQ &KDQJLQJ#D#3DUDPHWHU#9DOXH increment Refer back to “The Menu System Map” to see how the menu is mapped. Each menu contains parameters. exit enter parameter parameter change change With the Parameter you want on view, press M to begin editing. The up (∆...
Page 71 7KH#2SHUDWRU#6WDWLRQ## $OHUW#0HVVDJH#'LVSOD\V A message will be displayed on the Operator Station when either: • A requested operation is not allowed. The top line details the illegal operation, while the * KEY INACTIVE * bottom line gives the reason or cause. See example REMOTE SEQ opposite.
Page 72 80;## 7KH#2SHUDWRU#6WDWLRQ 0HQX#6KRUWFXWV#DQG#6SHFLDO#.H\#&RPELQDWLRQV 4XLFN#/LQN#,QIRUPDWLRQ When in Advanced view level, pressing the M key for approximately 3 seconds in any parameter will display link information about that parameter (a message may be displayed during this time). The information is displayed in the following format: éêçïûïûïûåûï">êèç@ 6RXUFH#WDJ#QXPEHU /LQN#QXPEHU...
Page 73 80< 7KH#2SHUDWRU#6WDWLRQ## &KDQJLQJ#WKH#3URGXFW#&RGH On rare occasions it may be necessary to change the default settings by changing the Product Code. The Product Code is referred to in Chapter 2. You can select a different Language field (and associated frequency) for the Inverter; other information is automatically read from the power board.
Page 74 8043## 7KH#2SHUDWRU#6WDWLRQ 6WDUWXS#6FUHHQ#7LPHRXWV Another action of selecting different viewing levels is to introduce a timeout to the Startup screen. By default, the Startup screen is the SETPOINT parameter, but you can select any parameter to be the Startup screen. 2SHUDWRU#YLHZLQJ#OHYHO The Startup screen will be displayed after an extended period without a key press when viewing the Welcome screen or the VIEW LEVEL parameter in the MENUS menu at level 1.
Page 75 8044 7KH#2SHUDWRU#6WDWLRQ## 7R#'HDFWLYDWH#3DVVZRUG#3URWHFWLRQ Enter the current password in the ENTER PASSWORD parameter. Press the E key to exit. ENTER PASSWORD 1RWH=# <RX#FDQ#DOVR#FKRRVH#WR#KDYH#WKH#SDVVZRUG#SURWHFW 0000 WKH#HQWLUH#23(5$725#PHQX/#RU#MXVW#WKH#6(732,17 +/2&$/,#SDUDPHWHU1#8QGHU#GHIDXOW#FRQGLWLRQV#WKHVH HEALTH LOCAL DUH#QRW#SURWHFWHG1#5HIHU#WR#&KDSWHU#9=#´3URJUDPPLQJ <RXU#$SSOLFDWLRQµ#0#3$66:25'1 6HOHFWLQJ#3DUDPHWHUV#IRU#WKH#2SHUDWRU#0HQX The diagram below shows the default view of this menu. OPERATOR SETPOINT (REMOTE) menu at level 1...
Page 76 8045## 7KH#2SHUDWRU#6WDWLRQ &XVWRPLVLQJ#WKH#:HOFRPH#6FUHHQ You can edit the top line of the start-up screen to display a useful and/or personalised message. PUMP 2 Select the CONFIGURATION ID menu at level 3. 0.75kW 230V 2.x To view this menu the Operator Station must have ADVANCED view level selected.
Page 77 8046 7KH#2SHUDWRU#6WDWLRQ## Select Advanced view level, if necessary. Transfer the data via the LOAD FROM OP menu at level 2. Two sub-menus allow you to choose between loading a full parameter load which includes motor-specific data, or just the application without any motor-specific data: ALL PARAMETERS APPLICATION ONLY Refer to Chapter 6: “Programming Your Application”...
Page 78 8047## 7KH#2SHUDWRU#6WDWLRQ 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
Page 79 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# < 52*5$00,1*# 285# 33/,&$7,21 ,QWURGXFLQJ#WKH#0DFUR You can program the Inverter for specific applications. The Inverter is supplied with macros (set-ups) which can be used as starting points for application-specific programming. This programming could simply involve the inputting of parameter values, or it may require the making or breaking of programmable links, which is a feature of this unit.
Page 80 905## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 3URJUDPPLQJ#5XOHV The following rules apply when programming: 3DUDPHWHULVDWLRQ#0RGH • Function block output parameter values cannot be changed (because they are a result of the function block’s processing) • Function block input parameter values that receive their values from a link cannot be changed (as they will change back to the value they receive from the link when the Inverter is running).
Page 81 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# 1RWH=# &KHFN#WKH#VRXUFH#DQG#GHVWLQDWLRQ#IRUPDWV#IURP#WKH#)XQFWLRQ#%ORFN#GLDJUDPV#DQG2RU &KDSWHU#43=#´3DUDPHWHU#6SHFLILFDWLRQ#7DEOHVµ#EHFDXVH#WKH#2SHUDWRU#6WDWLRQ#GLVSOD\V VRPH#SDUDPHWHUV#ZLWK#WKH#OHDVW#VLJQLILFDQW#GLJLW#VXSSUHVVHG1 6DYLQJ#<RXU#0RGLILFDWLRQV If parameter values or links have been modified or a macro has been loaded, the new settings must be saved. The Inverter will then retain the new settings during power-down. Refer to Chapter 5: “The Operator Station” - Saving Your Application. #8QGHUVWDQGLQJ#WKH#)XQFWLRQ#%ORFN#'HVFULSWLRQ The following function Instance Name...
Page 82 907## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ +H[DGHFLPDO#5HSUHVHQWDWLRQ#RI#7ULSV The ACTIVE TRIPS, WARNINGS, DISABLED TRIPS, TRIGGERS 1 and TRIGGERS 2 parameters use a four digit hexadecimal number to identify individual trips. Each trip has a unique corresponding number as shown below. 7ULS 7ULS 7ULS 7ULS 7ULS#&RGH 7ULS#&RGH 7ULS#&RGH 7ULS#&RGH...
Page 83 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# )XQFWLRQ#%ORFN#'HVFULSWLRQV The following function block descriptions are arranged in alphabetical order. They each appear as a Menu in the FUNCTION BLOCKS menu at level 2. 1RWH=# 5HPHPEHU#WR#VHOHFW#WKH#FRUUHFW#PRGH/#3DUDPHWHULVDWLRQ#RU#&RQILJXUDWLRQ/#ZKLOVW#HGLWLQJ1 5HIHU#EDFN#WR#´0RGLI\LQJ#D#%ORFN#'LDJUDPµ/#SDJH#9041#<RX#PXVW#VHOHFW#WKH#$GYDQFHG YLHZ#OHYHO#WR#VHH#WKH#)81&7,21#%/2&.6#PHQX#DW#OHYHO#5/#JR#WR#0(186#PHQX#DW#OHYHO#41 )XQFWLRQ#%ORFN )XQFWLRQ#%ORFN )XQFWLRQ#%ORFN )XQFWLRQ#%ORFN 3DJH 3DJH 3DJH 3DJH )XQFWLRQ#%ORFN )XQFWLRQ#%ORFN )XQFWLRQ#%ORFN )XQFWLRQ#%ORFN 3DJH...
Page 84 909## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ $1$/2*#',*,1 00,#0HQX#0DS The analog digital input block allows the analog input terminals to be used as digital input signals. SETUP PARAMETERS ANALOG DIGIN 1 ANALOG DIGIN 2 FUNCTION BLOCKS VALUE [ 90] – FALSE VALUE [95] – FALSE INPUTS &...
Page 85 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# HYSTERISIS is used to make the function block resistant to noise on the input. It operates so that if the last non-inverted output was TRUE then the comparison level used is LEVEL - HYSTERISIS. If the last non-inverted output was FALSE then the comparison level used is LEVEL + HYSTERISIS.
Page 86 90;## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ $1$/2*#,1387 00,#0HQX#0DS The analog input block converts the input voltage or current into a value expressed as a percentage of a configurable range. 4 FUNCTION BLOCKS ANALOG INPUT 1 ANALOG INPUT 2 5 INPUTS & OUTPUTS VALUE [ 16] – 0.00 % VALUE [ 25] –...
Page 87 90< 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# BREAK ENABLE Range: FALSE / TRUE For input types that support sensor break detection, this parameter may be used to disable sensor break detection. For input types that do not support break detection, this parameter is FALSE. BREAK VALUE Range: -300.00 to 300.00 % The value that will appear as the VALUE output when BREAK is TRUE VALUE...
Page 88 9043## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ &RQILJXUDWLRQ#6ZLWFK#6HWWLQJV#+6:4, The analog input terminals are configured for voltage or current operation by the I/O configuration switch settings. Remember to select the appropriate TYPE parameter. ,QSXW ,QSXW ,QSXW ,QSXW 7\SH 7\SH 7\SH 7\SH 6ZLWFK#6HWWLQJV 6ZLWFK#6HWWLQJV 6ZLWFK#6HWWLQJV 6ZLWFK#6HWWLQJV 3053#RU#7053P$ 6:424#2))/#6:425#21 ANALOG INPUT...
Page 89 9044 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# $1$/2*#287387 00,#0HQX#0DS The analog output blocks converts the demand percentage into a form suitable for driving the analog output electronics of the Inverter. SETUP PARAMETERS FUNCTION BLOCKS ANALOG OUTPUT 1 ANALOG OUTPUT 2 0.00 % – [ 45] VALUE –...
Page 90 9045## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ With scale and offset applied, a value of 0.00 causes the output to be equal to the low hardware range, (i.e. 0V on ANALOG OUTPUT 1 or -10V on ANALOG OUTPUT 2 for the 0 to 10V range ), a value of 100.00% causes the output to be equal to the high hardware range, (i.e. 10V on the 0 to 10V range).
Page 91 9046 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# $872#5(67$57 00,#0HQX#0DS Auto Restart (or Auto Reset) provides the AUTO RESTART facility to automatically reset a choice of PENDING [608] – FALSE SETUP PARAMETERS trip events and restart the drive with a RESTARTING [616] – FALSE programmed number of attempts, after FUNCTION BLOCKS ATTEMPTS LEFT [614] –...
Page 92 9047## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ PENDING Range: FALSE / TRUE Indicates that an auto restart will occur after the programmed delay. RESTARTING Range: FALSE / TRUE Indicates that an auto restart is occuring. ATTEMPTS LEFT Range: xxxxx Indicates the number of attempts left before an external fault reset is required. TIME LEFT Range: xxxx.x s When in the timing sub-state, this parameter indicates the time left before an auto restart...
Page 93 9048 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# $872781( 00,#0HQX#0DS This is an automated sequence by which the AUTOTUNE Inverter can identify the motor parameters ACTIVE [604] –FALSE SETUP PARAMETERS necessary for correct operation in the FALSE – [603] ENABLE – Sensorless Vector Fluxing mode. FUNCTION BLOCKS CALC NO LOAD I –...
Page 94 9049## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ %5$.(#&21752/ 00,#0HQX#0DS This is used to control electro-mechanical BRAKE CONTROL motor brakes in hoist and lift applications. RELEASE [587] – FALSE SETUP PARAMETERS HOLD [590] – FALSE FUNCTION BLOCKS 50.00 % – [584] ON LOAD – 5.0 Hz – [585] ON FREQUENCY –...
Page 95 904: 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# &2006#&21752/ 00,#0HQX#0DS This block switches between Remote COMMS CONTROL Terminal and Remote Comms COMMS SEQ [295] – FALSE SETUP PARAMETERS operating modes. COMMS REF [270] – FALSE FUNCTION BLOCKS COMMS STATUS [272] – 0000 The Inverter must be in Remote COMMS COMMAND [273] –...
Page 96 904;## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ &855(17#)(('%$&. 00,#0HQX#0DS This function block allows the user to CURRENT FEEDBACK match the Inverter’s current rating to the MOTOR CURRENT [ 66] –0.00 % SETUP PARAMETERS motor under control. The Inverter needs to MOTOR CURRENT [ 67] –0.0 A be programmed with the motor full-load FUNCTION BLOCKS I MAGNETISING...
Page 97 904< 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# I TORQUE Range: xxx.xh % (h) This diagnostic contains the level of torque producing rms line current component being drawn from the Inverter and is seen as a % of the FULL LOAD CALIB setting. I TORQUE Range:xxxx.x A This diagnostic contains the level of torque producing rms line current component being drawn from the Inverter.
Page 98 9053## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ &855(17#/,0,7 00,#0HQX#0DS This function block allows the user to set CURRENT LIMIT the maximum level of line current or motor LIMITING [370] – FALSE SETUP PARAMETERS load at which the Inverter is intended to 150.00 % – [365] MOTOR I LIMIT –...
Page 99 9054 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# &86720#6&5((1 00,#0HQX#0DS This function block provides a custom screen for displaying any parameter. It allows you to enter any 16 character name for the parameter and to display and enter in a convenient and SETUP PARAMETERS recognisable form. FUNCTION BLOCKS CUSTOM SCREEN 2 CUSTOM SCREEN 1...
Page 100 9055## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ COEFFICIENT A Range: -30000 to 30000 Coefficient used as defined by the formula. COEFFICIENT B Range: 1 to 30000 Coefficient used as defined by the formula. COEFFICIENT C Range: -30000 to 30000 Coefficient used as defined by the formula. HIGH LIMIT Range: -30000 to 30000 Use high limit to set a maximum value on the Operator Station.
Page 101 9056 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# '(08/7,3/(;(5 00,#0HQX#0DS The demultiplexer function block splits the DEMULTIPLEXER input word into 16 individual bits. OUTPUT 0 [657] – FALSE SETUP PARAMETERS This may be used to extract the individual OUTPUT 1 [658] – FALSE FUNCTION BLOCKS trip bits from the ACTIVE TRIPS OUTPUT 2 [659] –...
Page 102 9057## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ ',*,7$/#,1387 00,#0HQX#0DS The digital input block converts the physical input voltage to TRUE or FALSE control signals. 4 SETUP PARAMETERS DIGITAL INPUT 1 DIGITAL INPUT 2 VALUE [ 31] – FALSE VALUE [ 34] – FALSE 5 FUNCTION BLOCKS FALSE –...
Page 103 9058 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# ',*,7$/#287387 00,#0HQX#0DS The digital output block converts a logic TRUE or FALSE demand to a physical output signal. SETUP PARAMETERS DIGITAL OUTPUT 1 DIGITAL OUTPUT 2 FALSE – [ 52] VALUE – FALSE – [ 55] VALUE – FUNCTION BLOCKS FALSE –...
Page 104 9059## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ '<1$0,&#%5$.,1* 00,#0HQX#0DS The dynamic braking function block DYNAMIC BRAKING controls the rate at which energy from a DC LINK VOLTS [ 75] – 0.0 V SETUP PARAMETERS regenerating motor is dumped into a BRAKING [ 81] – FALSE resistive load.
Page 105 905: 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# (1&2'(5 ENCODER 00,#0HQX#0DS The ENCODER block allows Speed SPEED Hz [568] – 0.0 Hz SETUP/DIAGNOSTIC Feedback to be measured when a SPEED RPM [569] – 0 n/min 5901 Option board is fitted. Simple FUNCTION BLOCKS SPEED % [749] – 0.00% position measuring is also provided, POSITION [748] –...
Page 106 905;## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ )/8;,1* 00,#0HQX#0DS This function block allows user FLUXING parameterisation of the conventional LINEAR LAW – [104] V/F SHAPE – SETUP PARAMETERS (volts/hertz) fluxing strategy of the 100.00 % – [105] V/F SCALE – Inverter. This is achieved though two FUNCTION BLOCKS * 50.0 Hz –...
Page 107 905< 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# )XQFWLRQDO#'HVFULSWLRQ AUTO BOOST BASE FREQUENCY LOAD FILTER MEASURED LOAD V/F SHAPE INVERTER FREQUENCY DEMANDED VOLTS LINEAR LAW V/F SCALE BASE VOLTS FAN LAW FIXED BOOST The function block allows the user to parameterise the Inverter’s conventional V/F motor fluxing scheme.
Page 108 9063## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ )/<&$7&+,1* 00,#0HQX#0DS This block performs a directional speed FLYCATCHING search. It allows the Inverter to seamlessly ACTIVE [576] –FALSE SETUP PARAMETERS catch a spinning motor before controlling SETPOINT [ 28] –0.00 % FUNCTION BLOCKS the motor to the desired setpoint. FALSE –...
Page 109 9064 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# ACTIVE Range: FALSE / TRUE A diagnostic output indicating whether the flycatching sequence is active. SETPOINT Range xxx.xx % This diagnostic output is the setpoint caught at the end of a successful flycatching sequence. )XQFWLRQDO#'HVFULSWLRQ The flycatching function enables the drive to be restarted smoothly into a spinning motor. It applies small search voltages to the motor whilst ramping the Inverter frequency from maximum speed to zero.
Page 110 9065## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ ,1-#%5$.,1* 00,#0HQX#0DS The injection braking block provides a INJ BRAKING method of stopping spinning induction 4 SETUP PARAMETERS ACTIVE [583] – FALSE motors without returning the kinetic energy ** 0.5 s – [710] DEFLUX TIME – 5 FUNCTION BLOCKS of the motor and load back in to the dc link ** 9.0 Hz –...
Page 111 9066 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# ,22#75,36 00,#0HQX#0DS This function block is designed to operate in I/O TRIPS conjunction with the Analog and Digital FALSE – [234] EXTERNAL TRIP – SETUP PARAMETERS Input function blocks to trip the Inverter on FALSE – [235] INPUT 1 BREAK –...
Page 112 9067## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ ,-W#75,3 00,#0HQX#0DS This function block is designed to protect I*t TRIP the motor and the Inverter from damage that 105.00 % – [237] I*t THRESHOLD – SETUP PARAMETERS may be caused by continuous operation 60 s – [238] I*t TIME –...
Page 113 9068 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# 00,#0HQX#0DS This block holds all the parameters that concern the Jog functionality on the 4 SETUP PARAMETERS 10.00 % – [246] SETPOINT – Inverter. 1.0 s – [261] ACCEL RATE – 5 FUNCTION BLOCKS 1.0 s – [262] DECEL RATE –...
Page 114 9069## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ /2&$/#&21752/ 00,#0HQX#0DS This block allows the available modes of LOCAL CONTROL Local and Remote operation to be REMOTE SEQ [297] –TRUE SETUP PARAMETERS customised. It also indicates the selected REMOTE REF [257] –TRUE mode. FUNCTION BLOCKS LOCAL/REMOTE – [298] SEQ MODES –...
Page 115 906: 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# /2*,&#)81&7,21 00,#0HQX#0DS These generic function blocks can be configured to perform one of a number of simple functions upon a fixed number of inputs. SETUP PARAMETERS LOGIC FUNC 1 LOGIC FUNC 2 FUNCTION BLOCKS OUTPUT [183] – FALSE OUTPUT [188] –...
Page 116 906;## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ TYPE Range: Enumerated - see below The operation to be performed on the three inputs to produce the output value. The operations that can be selected are: Enumerated Value : Type 0 : NOT(A) 1 : AND(A,B,C) 2 : NAND(A,B,C) 3 : OR(A,B,C) 4 : NOR(A,B,C) 5 : XOR(A,B)
Page 117 906< 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# 2SHUDWLRQ 2SHUDWLRQ 'HVFULSWLRQ 'HVFULSWLRQ 2SHUDWLRQ 2SHUDWLRQ 'HVFULSWLRQ 'HVFULSWLRQ XOR(A,B) If A and B are the same, (both XOR(A,B) TRUE or both FALSE), then the INPUT A output is FALSE, otherwise the OUTPUT output is TRUE. INPUT B INPUT C 0-1 EDGE(A) input A input C FALSE...
Page 118 9073## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 2SHUDWLRQ 2SHUDWLRQ 'HVFULSWLRQ 'HVFULSWLRQ 2SHUDWLRQ 2SHUDWLRQ 'HVFULSWLRQ 'HVFULSWLRQ OR(A,B,!C) Input State OR(A,B,!C) Output State INPUT A INPUT B OUTPUT INPUT C Refer to the Truth Table. FALSE = 0, TRUE = 1. S FLIP-FLOP This is a set dominant flip-flop. S FLIP-FLOP INPUT A functions as set, and INPUT A...
Page 119 9074 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# 0,1,080#63((' 00,#0HQX#0DS The minimum speed block is used to MINIMUM SPEED determine how the Inverter will follow a OUTPUT [335] – 0.00 % SETUP PARAMETERS reference. There are two modes 0.00 % – [336] INPUT – FUNCTION BLOCKS Proportional : minimum limit -100.00 % –...
Page 120 9075## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 08/7,3/(;(5 00,#0HQX#0DS This block collects together 16 boolean MULTIPLEXER input values into a single word. OUTPUT [598] – 0000 SETUP PARAMETERS This may be used to set and clear individual FALSE – [641] INPUT 0 – FUNCTION BLOCKS bits within a word such as the TRIGGERS 1 FALSE –...
Page 121 9076 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# 23(5$725#0(18 00,#0HQX#0DS This function block is used to customise the OPERATOR MENU Operator menu, the default menu displayed 4 SETUP PARAMETERS 1 – [93] STARTUP SCREEN – at start-up. 255 – [626] OP MENU 2 – 5 FUNCTION BLOCKS By entering parameter tag numbers, you can 591 –...
Page 122 9077## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 23#67$7,21 00,#0HQX#0DS The operator station block allows the OP STATION operation of the Operator Station to be OP DATABASE [115] – FALSE MENUS customised. OP VERSION [230] – 0000 VIEW LEVEL BASIC – [ 3] VIEW LEVEL – LANGUAGE * ENGLISH –...
Page 123 9078 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# AUTO BACKUP Range: FALSE / TRUE When this input is set to TRUE, performing a SAVE TO MEMORY function block operation also saves the configuration of the Inverter to the connected Operator Station. CONFIGURATION ID Range: 16 characters This 16 character string is displayed as the top line of the Welcome screen.
Page 124 9079## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 3$66:25' 00,#0HQX#0DS This function block contains options PASSWORD associated with password protection for the 0000 – [ 7] ENTER PASSWORD – PASSWORD Operator Station. 0000 – [ 8] CHANGE PASSWORD – ENTER PASSWORD FALSE – [361] PROTECT LOCAL SP –...
Page 125 907: 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# 3$77(51#*(1 00,#0HQX#0DS The pattern generator function block allows PATTERN GEN the user to configure the Inverter PWM DRIVE FREQUENCY [591] – 0.0 Hz SETUP PARAMETERS (Pulse Width Modulator) operation. VOLTS [592] – 0.0 V FUNCTION BLOCKS BOOST [593] – 0.0 V TRUE –...
Page 126 907;## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 00,#0HQX#0DS This function block allows the Inverter to be used in applications requiring a trim to the PID OUTPUT [320] – 0.00 % SETUP PARAMETERS setpoint, depending on feedback from an PID ERROR [766] – 0.00 % external measurement device. Typically this FUNCTION BLOCKS 0.00 % –...
Page 127 907< 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# D TIME CONST Range: 0.000 to 10.000 s The derivative time constant of the PID controller. FILTER TC Range: 0.000 to 10.000 s In order to help attenuate high frequency noise on the PID output, a first order output filter has been provided.
Page 128 9083## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 35(6(7 00,#0HQX#0DS The Inverter has eight Preset function blocks. They are used to select a value from one of eight inputs, depending on the value of another input. A second output is provided to allow the block SETUP PARAMETERS to be used as two banks of four inputs.
Page 129 9084 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# 3DUDPHWHU#'HVFULSWLRQV SELECT INPUT Range: Enumerated - see below Determines which of the inputs is routed to OUTPUT 1 . In addition, if SELECT INPUT is in the range 0 to 3, INPUT 4 to INPUT 7 respectively is routed to OUTPUT 2. Enumerated Value : Select Input 0 : INPUT 0 1 : INPUT 1...
Page 130 9085## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 5$,6(2/2:(5 00,#0HQX#0DS This function block acts an internal RAISE/LOWER motorised potentiometer (MOP). OUTPUT [325] – 0.00 % SETUP PARAMETERS The OUTPUT is preserved during the FALSE – [327] RAISE INPUT – FUNCTION BLOCKS power-down of the Inverter. FALSE – [328] LOWER INPUT –...
Page 131 9086 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# 5()(5(1&( 00,#0HQX#0DS This function block holds all the parameters REFERENCE concerning the generation of the setpoint SPEED DEMAND [255] – 0.00 % SETUP PARAMETERS reference. SPEED SETPOINT [254] – 0.00 % FUNCTION BLOCKS The generation of reference setpoint is REVERSE [256] –...
Page 132 9087## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ LOCAL REVERSE Range: FALSE / TRUE Indicates demanded direction in Local Reference mode, saved on power down. COMMS SETPOINT Range: -300.00 to 300.00 % This setpoint is the target reference that the Inverter will ramp to in Remote Reference Comms mode (not including trim).
Page 133 9088 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# 6(48(1&,1*#/2*,& 00,#0HQX#0DS This function block contains all the SEQUENCING LOGIC parameters relating to the TRIPPED [289] – FALSE SETUP PARAMETERS sequencing (start and stop) of the RUNNING [285] – FALSE Inverter. FUNCTION BLOCKS JOGGING [302] – FALSE Before the Inverter will respond to STOPPING [303] –...
Page 134 9089## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ REMOTE REVERSE Range: FALSE / TRUE For remote setpoints, setting this parameter TRUE inverts the demanded direction of motor rotation. REM TRIP RESET Range: FALSE / TRUE On a transition to TRUE, this input clears latched trips. TRIP RST BY RUN Range: FALSE / TRUE This allows the rising edge of run command to clear latched trips.
Page 135 908: 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# 6(732,17#6&$/( 00,#0HQX#0DS This function block simply converts the way SETPOINT SCALE the setpoint is expressed from being a OUTPUT [ 59] – 0.00 %lf SETUP PARAMETERS percentage of the MAX SPEED to a 0.00 % – [ 58] INPUT –...
Page 136 908;## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 6.,3#)5(48(1&,(6 00,#0HQX#0DS This function block may be used to prevent SKIP FREQUENCIES the Inverter operating at frequencies that OUTPUT [346] – 0.00 % SETUP PARAMETERS cause mechanical resonance in the load. OUTPUT HZ [363] – 0.0 Hz FUNCTION BLOCKS INPUT HZ [362] –...
Page 137 908< 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# )XQFWLRQDO#'HVFULSWLRQ Four programmable skip frequencies are available to avoid resonances within the mechanical system. Enter the value of frequency that causes the resonance using the “FREQUENCY” parameter and then programme the width of the skip band using its “BAND” parameter. The Inverter will then avoid sustained operation within the forbidden band as shown in the diagram.
Page 138 9093## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 6/(:#5$7(#/,0,7 00,#0HQX#0DS This function block prevents over-current SLEW RATE LIMIT and over-voltage faults occurring due to a TRUE – [ 60] ENABLE – SETUP PARAMETERS rapidly changing setpoint. 500.0 Hz/s – [ 62] ACCEL LIMIT – FUNCTION BLOCKS 500.0 Hz/s –...
Page 139 9094 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# 6/,3#&203 00,#0HQX#0DS The slip compensation function block SLIP COMP allows the Inverter to maintain motor SLIP ACTIVE [762] –FALSE SETUP PARAMETERS speed in the presence of load FALSE – [ 82] ENABLE – disturbances. FUNCTION BLOCKS ** 1400 n/min – [ 83] NAMEPLATE RPM –...
Page 140 9095## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 67$%,/,6$7,21 00,#0HQX#0DS Enabling this function alleviates the STABILISATION problem of unstable running in induction TRUE – [128] ENABLE – SETUP PARAMETERS motors. This can be experienced at approximately half full speed, and under FUNCTION BLOCKS low load conditions. MOTOR CONTROL STABILISATION STB ENABLE...
Page 141 9096 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# 67$//#75,3 00,#0HQX#0DS The function block protects the motor from STALL TRIP damage that may be caused by continuous 100.00 % – [240] STALL LIMIT – SETUP PARAMETERS operation beyond specification. 600.0 s – [241] STALL TIME – FUNCTION BLOCKS TRIPS STALL TRIP 3DUDPHWHU#'HVFULSWLRQV...
Page 142 9097## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 6723 00,#0HQX#0DS This function block holds all the parameters STOP concerning the stopping method of the RAMPED – [279] RUN STOP MODE – SETUP PARAMETERS Inverter. 10.0 s – [263] STOP RATE – FUNCTION BLOCKS The stopping methods of the Inverter are 0.10 % –...
Page 143 FUNCTION BLOCKS The parameters below are used to identify SERIAL LINKS the Inverter to the controlling software. SYSTEM PORT (P3) The port uses the Eurotherm standard EI BISYNCH ASCII protocol. GROUP ID (GID) 3DUDPHWHU#'HVFULSWLRQV UNIT ID (UID) GROUP ID (GID) Range: 0 to 9 The Eurotherm protocol group identity address.
Page 144 9099## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 6<67(0#5$03 00,#0HQX#0DS This function block forms part of the SYSTEM RAMP reference generation. It provides the facility RAMPING [698] –FALSE SETUP PARAMETERS to control the rate at which the Inverter will LINEAR – [244] RAMP TYPE – respond to a changing setpoint demand. FUNCTION BLOCKS ** 10.0 s –...
Page 145 909: 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# SRAMP JERK 1 Range: 0.00 to 100.00 % Rate of change of acceleration for the first segment of the curve in units per second³, i.e. if the full speed of the machine is 1.25m/s then the acceleration will be: 1.25 x 50.00% = 0.625m/s³...
Page 146 909;## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 7(&#237,21 00,#0HQX#0DS TEC OPTION This function block is used to configure the FAULT [756] – NONE SETUP PARAMETERS inputs and outputs of the various Technology VERSION [757] – 0000 Option boards that can be fitted. FUNCTION BLOCKS OUTPUT 1 [758] – 0000 The Technology Option board provides a OUTPUT 2 [759] –...
Page 147 909< 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# 75,36#+,6725< 00,#0HQX#0DS This function block records the last ten trips TRIPS HISTORY that caused the Inverter to stop. TRIP 1 (NEWEST [500] – NO TRIP SETUP PARAMETERS To do this, it stores the value of the FIRST TRIP 2 [501] – NO TRIP FUNCTION BLOCKS TRIP parameter, tag number 6, taken from TRIP 3 [502] –...
Page 148 90:3## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 75,36#67$786 00,#0HQX#0DS The Inverter supports advanced and flexible TRIPS STATUS trip logic to support monitoring of the ACTIVE TRIPS [ 4] – 0000 SETUP PARAMETERS Inverter itself, the motor and the load. This ACTIVE TRIPS+ [740] – 0000 function block provides a view into the FUNCTION BLOCKS WARNINGS...
Page 149 90:4 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# )XQFWLRQDO#'HVFULSWLRQ The table below shows the possible parameter values for FIRST TRIP, and the TRIPS HISTORY function block. Also shown is whether or not the trip may be disabled. 7ULS#QDPH 7ULS#QDPH (QXPHUDWHG#YDOXH (QXPHUDWHG#YDOXH 0D\#EH#'LVDEOHG 0D\#EH#'LVDEOHG 7ULS#QDPH 7ULS#QDPH (QXPHUDWHG#YDOXH (QXPHUDWHG#YDOXH 0D\#EH#'LVDEOHG 0D\#EH#'LVDEOHG...
Page 150 90:5## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 81'(5/$3#&203 00,#0HQX#0DS The underlap compensation function block UNDERLAP COMP ensures sinusoidal motor current at low TRUE – [600] ENABLE – SETUP PARAMETERS motor speeds. FUNCTION BLOCKS This significantly reduces `cogging’ (rough/pulsating motor rotation) at low speeds. MOTOR CONTROL Underlap compensation is especially desirable UNDERLAP COMP in lift or hoist applications.
Page 151 90:6 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# 9$/8(#)81&7,21 00,#0HQX#0DS The value function blocks can be configured to perform one of a number of functions upon a fixed number of inputs. SETUP PARAMETERS VALUE FUNC 1 VALUE FUNC 2 FUNCTION BLOCKS OUTPUT [133] – 0.00 % OUTPUT [138] –0.00 % MISCELLANEOUS 0.00 % –...
Page 152 90:7## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 3DUDPHWHU#'HVFULSWLRQV INPUT A Range: -300.00 to 300.00 % General purpose input. INPUT B Range: -300.00 to 300.00 % General purpose input. INPUT C Range: -300.00 to 300.00 % General purpose input. TYPE Range: Enumerated - see below The operation to be performed on the three inputs to produce the output value. Enumerated Value : Type 0 : IF(C) -A 1 : ABS(A+B+C)
Page 153 90:8 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# 2SHUDWLRQ 2SHUDWLRQ 'HVFULSWLRQ 'HVFULSWLRQ 2SHUDWLRQ 2SHUDWLRQ 'HVFULSWLRQ 'HVFULSWLRQ A+B+C The OUTPUT is set to (INPUT A + INPUT B + INPUT C). A-B-C The OUTPUT is set to (INPUT A - INPUT B - INPUT C). B <= A <= C The OUTPUT is set to the value INPUT A OUTPUT...
Page 154 90:9## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 2SHUDWLRQ 2SHUDWLRQ 'HVFULSWLRQ 'HVFULSWLRQ 2SHUDWLRQ 2SHUDWLRQ 'HVFULSWLRQ 'HVFULSWLRQ ON DELAY input A input C FALSE output input C TRUE Target time (input B) A programmable delay between receiving and outputting a Boolean TRUE signal. INPUT A becoming TRUE starts the delay timer. INPUT B sets the duration of the delay.
Page 155 90:: 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# 2SHUDWLRQ 2SHUDWLRQ 'HVFULSWLRQ 'HVFULSWLRQ 2SHUDWLRQ 2SHUDWLRQ 'HVFULSWLRQ 'HVFULSWLRQ TIMER input A input B output Times the period elapsed from when INPUT A is set TRUE and held TRUE, to when INPUT B becomes TRUE. OUTPUT is the duration of the timer, starting from zero. If INPUT B is TRUE, the value for OUTPUT is held until INPUT B is released.
Page 156 90:;## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 2SHUDWLRQ 2SHUDWLRQ 'HVFULSWLRQ 'HVFULSWLRQ 2SHUDWLRQ 2SHUDWLRQ 'HVFULSWLRQ 'HVFULSWLRQ PULSE TRAIN input_a output ON time (input_b) OFF time (input_c) Creates a pulsed TRUE/FALSE output of programmable frequency. INPUT A enables the pulse train when TRUE, disables when FALSE. INPUT B sets the length of the on part of the pulse.
Page 157 90:< 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# 2SHUDWLRQ 2SHUDWLRQ 'HVFULSWLRQ 'HVFULSWLRQ 2SHUDWLRQ 2SHUDWLRQ 'HVFULSWLRQ 'HVFULSWLRQ UP/DOWN COUNTER input A input B output INPUT A provides a rising edge trigger to increment the output count by one. INPUT B provides a rising edge trigger to decrement the output count by one. INPUT C holds the output at zero.
Page 158 90;3## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 9(&725#)/8;,1* 00,#0HQX#0DS This function block allows the user to both VECTOR FLUXING enable the sensorless vector fluxing mode SUPPLY VOLTAGE [596] –400.0 V SETUP PARAMETERS and enter details of the motor to be FALSE – [118] ENABLE – controlled.
Page 159 90;4 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# 92/7$*(#&21752/ 00,#0HQX#0DS This is used to control voltage in two VOLTAGE CONTROL different modes. NONE [595] VOLTAGE MODE – SETUP PARAMETERS A benefit of using this function block is that ** 400.0 V – [122] MOTOR VOLTS – FUNCTION BLOCKS it can reduce the possiblity of nuisance 100.00 % –...
Page 160 90;5## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ =(52#63((' 00,#0HQX#0DS This function block detects when the speed ZERO SPEED is at or close to zero. LEVEL and BAND AT ZERO SPEED [360] – FALSE SETUP PARAMETERS are user-definable. 0.00 % – [358] INPUT – FUNCTION BLOCKS 0.50 % –...
Page 161 90;6 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ# 0RWRU06SHFLILF#3DUDPHWHUV When copying an application from the Operator Station to another Inverter, the following motor- specific parameters need not be written to - refer to Chapter 5: “The Operator Station” - Copying an Application. )/<#6($5&+#%2267 )8//#/2$'#&$/,% 12#/2$'#&$/,% 1$0(3/$7(#530 02725#32/(6 6/,3#02725#/,0,7 6/,3#5(*(1#/,0,7...
Page 162 90;7## 3URJUDPPLQJ#<RXU#$SSOLFDWLRQ 4XDGUDWLF#7RUTXH#6HOHFWLRQ 00,#0HQX#0DS When selecting or de-selecting Quadratic Torque mode, several parameter values and their limits are modified. SETUP PARAMETERS The parameters affected are shown in the table below. QUICK SET_UP QUADRATIC TORQUE 1RWH=# :KHQ#FKDQJLQJ#WR#RU#IURP#4XDGUDWLF#0RGH/#\RX#ZLOO#EH#UHTXHVWHG#WR#FRQILUP#\RXU DFWLRQV#RQ#WKH#00,1#7KLV#LV#LQWHQGHG#WR#UHPLQG#\RX#RI#WKH#HIIHFWV#GHWDLOHG#EHORZ1 00,#0HQX#0DS &KDQJH#IURP#&2167$17#72548(#WR#48$'5$7,&#72548( &KDQJH#IURP#&2167$17#72548(#WR#48$'5$7,&#72548( &KDQJH#IURP#&2167$17#72548(#WR#48$'5$7,&#72548( &KDQJH#IURP#&2167$17#72548(#WR#48$'5$7,&#72548( SETUP PARAMETERS...
Page 163 7ULSV#DQG#)DXOW#)LQGLQJ## 5,36#$1'# $8/7# ,1',1* < # 7ULSV :KDW#+DSSHQV#ZKHQ#D#7ULS#2FFXUV When a trip occurs, the Inverter’s power stage is immediately disabled causing the motor and load to coast to a stop. The trip is latched until action is taken to reset it. This ensures that trips due to transient conditions are captured and the Inverter is disabled, even when the original cause of the trip is no longer present ,QYHUWHU#,QGLFDWLRQV...
Page 164 :05## 7ULSV#DQG#)DXOW#)LQGLQJ 8VLQJ#WKH#2SHUDWRU#6WDWLRQ#WR#0DQDJH#7ULSV 7ULS#0HVVDJHV If the Inverter trips, then the display immediately shows a message indicating the reason for the trip. The possible trip messages are given in the table below. 7ULS#0HVVDJH#DQG#0HDQLQJ 7ULS#0HVVDJH#DQG#0HDQLQJ 7ULS#0HVVDJH#DQG#0HDQLQJ 7ULS#0HVVDJH#DQG#0HDQLQJ 3RVVLEOH#5HDVRQ#IRU#7ULS 3RVVLEOH#5HDVRQ#IRU#7ULS 3RVVLEOH#5HDVRQ#IRU#7ULS 3RVVLEOH#5HDVRQ#IRU#7ULS /,1.#29(592/76 7KH#,QYHUWHU#LQWHUQDO#GF#OLQN#YROWDJH#LV 7KH#VXSSO\#YROWDJH#LV#WRR#KLJK WRR#KLJK...
Page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
Page 166 If data will not save correctly, the Operator Station will display a failure message. In this case, the Inverter has developed a fault and must be returned to Eurotherm Drives. Refer to Chapter 8: “Routine Maintenance and Repair" for address details.
Page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·W#URWDWH#RU#UXQV#LQ (QFRGHU#IDXOW &KHFN#HQFRGHU#FRQQHFWLRQV...
Page 168 :09## 7ULSV#DQG#)DXOW#)LQGLQJ 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
Page 169 • Details of the fault Contact your nearest Eurotherm Drives Service Centre to arrange return of the item. You will be given a Returned Material Authorisation. Use this as a reference on all paperwork you return with the faulty item. Pack and despatch the item in the original packing materials; or at least an antistatic enclosure.
Page 170 ;05## 5RXWLQH#0DLQWHQDQFH#DQG#5HSDLU 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
Page 171 <04 6HTXHQFLQJ#/RJLF## (48(1&,1*# 2*,&# 7$7(6 4 4 # 3ULQFLSOH#6WDWH#0DFKLQH The Inverter’s reaction to commands is defined by a state machine. This determines which commands provide the demanded action, and in which sequence. 0DLQ#6HTXHQFLQJ#6WDWHV The main sequencing state of the unit is indicated by an enumerated value given by the parameter MAIN SEQ STATE under SEQUENCING LOGIC menu at level 4.
Page 172 <05## 6HTXHQFLQJ#/RJLF 1RWH=# 41 -RJJLQJ#LV#VHW#758(#RQFH#WKH#MRJ#F\FOH#KDV#VWDUWHG/#DQG#UHPDLQV#758(#XQWLO#WKH# MRJ#F\FOH#KDV#ILQLVKHG#ZKLFK#LV#ZKHQ#HLWKHU#WKH#VWRS#GHOD\#KDV#ILQLVKHG#RU# DQRWKHU#PRGH#LV#GHPDQGHG1 6WRSSLQJ#LV#VHW#758(#GXULQJ#WKH#VWRSSLQJ#F\FOHV#FRPPDQGHG#E\#HLWKHU#581# JRLQJ#ORZ/#-2*#JRLQJ#ORZ#RU#LI#)DVW#6WRS#LV#DFWLYH1 2QFH#5XQ#DQG#-RJ#DUH#ERWK#)$/6(/#+($/7+<#223#ZLOO#EH#VHW#758(1 7UDQVLWLRQ#RI#6WDWHV The transition matrix describes what causes the transition from one state to another, for example see no. 5 below: the transition from “Ready To Switch On” to “Trip Active” is triggered by “TRIP”...
Page 173 <06 6HTXHQFLQJ#/RJLF## 6WDWH#'LDJUDP 3,5,8,12,17 Not Ready To Switch Trip Active On #1 Tripped Switch On Disabled Ready To Switch On Switched On Ramp to zero Delay Enabled Fast Stop Active Program Stop #6 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
Page 174 <07## 6HTXHQFLQJ#/RJLF ([WHUQDO#&RQWURO#RI#WKH#,QYHUWHU &RPPXQLFDWLRQV#&RPPDQG When sequencing is in the Remote Comms mode, the sequencing of the Inverter is controlled by writing to the hidden parameter COMMS COMMAND (Tag 271). This parameter can only be written to using a communications interface. The output parameter (Tag 273) COMMS COMMAND of the COMMS CONTROL function block is provided as a diagnostic.
Page 175 <08 6HTXHQFLQJ#/RJLF## +1RW,#4XLFN#6WRS Replaces the /FAST STOP parameter on the SEQUENCING LOGIC function block. When Set (=1) is the same as: /FAST STOP TRUE When Cleared (= 0) is the same as : /FAST STOP FALSE (QDEOH#2SHUDWLRQ Replaces the DRIVE ENABLE parameter on the SEQUENCING LOGIC function block. When Set (=1) is the same as: DRIVE ENABLE TRUE...
Page 176 <09## 6HTXHQFLQJ#/RJLF &RPPXQLFDWLRQV#6WDWXV The COMMS STATUS parameter (Tag 272) in the COMMS CONTROL function block monitors the sequencing of the Inverter. It is a 16-bit word based on standard fieldbus drive profiles. Some bits are not implemented in the initial release and are set to 0 (see “Supported” column of the table below).
Page 177 4304 3DUDPHWHU#6SHFLILFDWLRQ#7DEOH## $5$0(7(5# 3(&,),&$7,21# $%/( 4 5 # The headings for the Tag No. table are described below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
Page 178 4305## 3DUDPHWHU#6SHFLILFDWLRQ#7DEOH 6SHFLILFDWLRQ#7DEOH=#7DJ#1XPEHU#2UGHU +00,,#1DPH +00,,#1DPH +00,,#1DPH +00,,#1DPH %ORFN %ORFN %ORFN %ORFN 7\SH 7\SH 7\SH 7\SH 5DQJH 5DQJH 5DQJH 5DQJH ,' ,' ,' ,' 1RWHV 1RWHV 1RWHV 1RWHV /$1*8$*( 23#67$7,21 (180 3#=#(1*/,6+ 4#=#'(876&+ 5#=#)5$1&$,6 6#=#(63$12/ 9,(:#/(9(/ 23#67$7,21 (180 3#=#23(5$725 4#=#%$6,& 5#=#$'9$1&(' 6#=#5(6(59(' 7#=#(1*,1((5,1* $&7,9(#75,36...
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Page 181 4308 3DUDPHWHU#6SHFLILFDWLRQ#7DEOH## +00,,#1DPH +00,,#1DPH +00,,#1DPH +00,,#1DPH %ORFN %ORFN %ORFN %ORFN 7\SH 7\SH 7\SH 7\SH 5DQJH 5DQJH 5DQJH 5DQJH ,' ,' ,' ,' 1RWHV 1RWHV 1RWHV 1RWHV (1$%/('#.(<6 23#67$7,21 :25' 3333#WR#)))) 67%#(1$%/( 67$%,/,6$7,21 %22/ )$/6(#2#758( ,1387#$ 9$/8(#)81&##4 0633133#WR#633133#( ,1387#% 9$/8(#)81&##4 0633133#WR#633133#( ,1387#&...
Page 182 4309## 3DUDPHWHU#6SHFLILFDWLRQ#7DEOH +00,,#1DPH +00,,#1DPH +00,,#1DPH +00,,#1DPH %ORFN %ORFN %ORFN %ORFN 7\SH 7\SH 7\SH 7\SH 5DQJH 5DQJH 5DQJH 5DQJH ,' ,' ,' ,' 1RWHV 1RWHV 1RWHV 1RWHV ,1387#% 9$/8(#)81&##: 0633133#WR#633133#( ,1387#& 9$/8(#)81&##: 0633133#WR#633133#( 287387 9$/8(#)81&##: [[[1[[#( 2XWSXW 7<3( 9$/8(#)81&##: (180 6DPH#DV#WDJ#467 ,1387#$ 9$/8(#)81&##;...
Page 183 430: 3DUDPHWHU#6SHFLILFDWLRQ#7DEOH## +00,,#1DPH +00,,#1DPH +00,,#1DPH +00,,#1DPH %ORFN %ORFN %ORFN %ORFN 7\SH 7\SH 7\SH 7\SH 5DQJH 5DQJH 5DQJH 5DQJH ,' ,' ,' ,' 1RWHV 1RWHV 1RWHV 1RWHV ,1387#% /2*,&#)81&##8 %22/ )$/6(#2#758( ,1387#& /2*,&#)81&##8 %22/ )$/6(#2#758( 287387 /2*,&#)81&##8 %22/ )$/6(#2#758( 2XWSXW 7<3( /2*,&#)81&##8 (180 6DPH#DV#WDJ#4;7...
Page 184 430;## 3DUDPHWHU#6SHFLILFDWLRQ#7DEOH +00,,#1DPH +00,,#1DPH +00,,#1DPH +00,,#1DPH %ORFN %ORFN %ORFN %ORFN 7\SH 7\SH 7\SH 7\SH 5DQJH 5DQJH 5DQJH 5DQJH ,' ,' ,' ,' 1RWHV 1RWHV 1RWHV 1RWHV /2&$/#5(9(56( 5()(5(1&( %22/ )$/6(#2#758( 2XWSXW/#5 0$;#63(('#&/$03 5()(5(1&( 3133#WR#433133#( 0,1#63(('#&/$03 5()(5(1&( 0433133#WR#3133#( 63(('#6(732,17 5()(5(1&( [[[1[K#(#+K, 2XWSXW 63(('#'(0$1' 5()(5(1&(...
Page 185 430< 3DUDPHWHU#6SHFLILFDWLRQ#7DEOH## +00,,#1DPH +00,,#1DPH +00,,#1DPH +00,,#1DPH %ORFN %ORFN %ORFN %ORFN 7\SH 7\SH 7\SH 7\SH 5DQJH 5DQJH 5DQJH 5DQJH ,' ,' ,' ,' 1RWHV 1RWHV 1RWHV 1RWHV 5<: 5(027(#6(4 /2&$/#&21752/ %22/ )$/6(#2#758( ;< 2XWSXW 5<; 6(4#02'(6 /2&$/#&21752/ (180 6DPH#DV#WDJ#598 5<< 32:(5#83#02'( /2&$/#&21752/ (180 3#=#/2&$/...
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Page 187 43044 3DUDPHWHU#6SHFLILFDWLRQ#7DEOH## +00,,#1DPH +00,,#1DPH +00,,#1DPH +00,,#1DPH %ORFN %ORFN %ORFN %ORFN 7\SH 7\SH 7\SH 7\SH 5DQJH 5DQJH 5DQJH 5DQJH ,' ,' ,' ,' 1RWHV 1RWHV 1RWHV 1RWHV 35(6(7#6#2873875 35(6(7#6 [[[1[[#( 2XWSXW &2()),&,(17#$ &86720#6&5((1#5 063333#WR#63333 &2()),&,(17#& &86720#6&5((1#5 063333#WR#63333 81,76 &86720#6&5((1#5 675,1* 8#FKDUDFWHUV 8/#9 1$0( &86720#6&5((1#5...
Page 188 43045## 3DUDPHWHU#6SHFLILFDWLRQ#7DEOH +00,,#1DPH +00,,#1DPH +00,,#1DPH +00,,#1DPH %ORFN %ORFN %ORFN %ORFN 7\SH 7\SH 7\SH 7\SH 5DQJH 5DQJH 5DQJH 5DQJH ,' ,' ,' ,' 1RWHV 1RWHV 1RWHV 1RWHV 6285&(#45 /,1.6 6B7$* 0:;:#WR#:;: 8/#9/#; '(67,1$7,21#45 /,1.6 'B7$* 3#WR#:;: 8/#9/#; 6285&(#46 /,1.6 6B7$* 0:;:#WR#:;: 8/#9/#;...
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Page 190 43047## 3DUDPHWHU#6SHFLILFDWLRQ#7DEOH +00,,#1DPH +00,,#1DPH +00,,#1DPH +00,,#1DPH %ORFN %ORFN %ORFN %ORFN 7\SH 7\SH 7\SH 7\SH 5DQJH 5DQJH 5DQJH 5DQJH ,' ,' ,' ,' 1RWHV 1RWHV 1RWHV 1RWHV 35(6(7#7#6(/(&7 35(6(7#7 (180 6DPH#DV#WDJ#688 84< 35(6(7#7#2873874 35(6(7#7 [[[1[[#( 2XWSXW 35(6(7#7#2873875 35(6(7#7 [[[1[[#( 2XWSXW 35(6(7#8#,1387#3 35(6(7#8 0633133#WR#633133#( 35(6(7#8#,1387#4...
Page 191 43048 3DUDPHWHU#6SHFLILFDWLRQ#7DEOH## +00,,#1DPH +00,,#1DPH +00,,#1DPH +00,,#1DPH %ORFN %ORFN %ORFN %ORFN 7\SH 7\SH 7\SH 7\SH 5DQJH 5DQJH 5DQJH 5DQJH ,' ,' ,' ,' 1RWHV 1RWHV 1RWHV 1RWHV (1&2'(5#02'( (1&2'(5 (180 3#=#48$'5$785( 4#=#&/2&.2',5 5#=#&/2&. (1&2'(5#/,1(6 (1&2'(5 4#WR#43333 (1&2'(5#,19(57 (1&2'(5 %22/ )$/6(#2#758( (1&2'(5#63((' (1&2'(5 [[[[1[#+] 2XWSXW...
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Page 194 4304;## 3DUDPHWHU#6SHFLILFDWLRQ#7DEOH +00,,#1DPH +00,,#1DPH +00,,#1DPH +00,,#1DPH %ORFN %ORFN %ORFN %ORFN 7\SH 7\SH 7\SH 7\SH 5DQJH 5DQJH 5DQJH 5DQJH ,' ,' ,' ,' 1RWHV 1RWHV 1RWHV 1RWHV $287#5#2))6(7 $1$/2*#287387#5 0633133#WR#633133#( $287#5#$%6 $1$/2*#287387#5 %22/ )$/6(#2#758( $287#5#7<3( $1$/2*#287387#5 (180 3#=#311.43#9 4#=#04311.43#9 '287#6#,19(57 ',*,7$/#287387#6 %22/ )$/6(#2#758( '287#6#9$/8(...
Page 195 4304< 3DUDPHWHU#6SHFLILFDWLRQ#7DEOH## 3URGXFW05HODWHG#'HIDXOW#9DOXHV All examples given in this book are based on a UK, 400V, 50Hz, 0.75kW Inverter. The parameters shown below have values that can vary with build/configuration. /DQJXDJH#'HSHQGDQW#'HIDXOWV These parameters (marked with “*” in function block descriptions and macro diagrams) are set to a value depending on the Language portion of the Product Code.
Page 196 43053## 3DUDPHWHU#6SHFLILFDWLRQ#7DEOH $&#6XSSO\#9ROWDJH#DQG#3RZHU#5DWLQJ#'HSHQGDQW 'HIDXOWV These parameters (marked with “**” in function block descriptions and macro diagrams) are set to a value depending on the overall “power-build” of the Inverter indicated by the Product Code. $&#6XSSO\#9ROWDJH#DQG#3RZHU#5DWLQJ#'HSHQGDQW#'HIDXOWV $&#6XSSO\#9ROWDJH#DQG#3RZHU#5DWLQJ#'HSHQGDQW#'HIDXOWV $&#6XSSO\#9ROWDJH#DQG#3RZHU#5DWLQJ#'HSHQGDQW#'HIDXOWV $&#6XSSO\#9ROWDJH#DQG#3RZHU#5DWLQJ#'HSHQGDQW#'HIDXOWV 31:8N: 31:8N: 414N: 414N: 418N:...
Page 197 43054 3DUDPHWHU#6SHFLILFDWLRQ#7DEOH## $&#6XSSO\#9ROWDJH#DQG#3RZHU#5DWLQJ#'HSHQGDQW#'HIDXOWV $&#6XSSO\#9ROWDJH#DQG#3RZHU#5DWLQJ#'HSHQGDQW#'HIDXOWV $&#6XSSO\#9ROWDJH#DQG#3RZHU#5DWLQJ#'HSHQGDQW#'HIDXOWV $&#6XSSO\#9ROWDJH#DQG#3RZHU#5DWLQJ#'HSHQGDQW#'HIDXOWV 44N: 44N: 48N: 48N: 4;N: 4;N: 55N: 55N: 63N: 63N: 6:N: 6:N: 44N: 44N: 48N: 48N: 4;N: 4;N: 55N: 55N: 63N: 63N: 6:N: 6:N: 5639 5639 5639 5639 5639 5639 5639 5639 5639 5639 5639 5639 5639...
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Page 199 43056 3DUDPHWHU#6SHFLILFDWLRQ#7DEOH## $&#6XSSO\#9ROWDJH#DQG#3RZHU#5DWLQJ#'HSHQGDQW#'HIDXOWV $&#6XSSO\#9ROWDJH#DQG#3RZHU#5DWLQJ#'HSHQGDQW#'HIDXOWV $&#6XSSO\#9ROWDJH#DQG#3RZHU#5DWLQJ#'HSHQGDQW#'HIDXOWV $&#6XSSO\#9ROWDJH#DQG#3RZHU#5DWLQJ#'HSHQGDQW#'HIDXOWV 4;N: 4;N: 55N: 55N: 63N: 63N: 6:N: 6:N: 78N: 78N: 88N: 88N: :8N: :8N: 4;N: 4;N: 55N: 55N: 63N: 63N: 6:N: 6:N: 78N: 78N: 88N: 88N: :8N: :8N: 7339 7339 7339 7339 7339 7339 7339 7339 7339...
Page 200 43057## 3DUDPHWHU#6SHFLILFDWLRQ#7DEOH $&#6XSSO\#9ROWDJH#DQG#3RZHU#5DWLQJ#'HSHQGDQW#'HIDXOWV $&#6XSSO\#9ROWDJH#DQG#3RZHU#5DWLQJ#'HSHQGDQW#'HIDXOWV $&#6XSSO\#9ROWDJH#DQG#3RZHU#5DWLQJ#'HSHQGDQW#'HIDXOWV $&#6XSSO\#9ROWDJH#DQG#3RZHU#5DWLQJ#'HSHQGDQW#'HIDXOWV <3N: <3N: 443N: 443N: 465N: 465N: 493N: 493N: 4;3N: 4;3N: 533N: 533N: 583N: 583N: 5;3N: 5;3N: <3N: <3N: 443N: 443N: 465N: 465N: 493N: 493N: 4;3N: 4;3N: 533N: 533N: 583N: 583N: 5;3N: 5;3N: 7339 7339 7339 7339 7339...
Page 201 4404 7HFKQLFDO#6SHFLILFDWLRQV## (&+1,&$/# 3(&,),&$7,216 (QYLURQPHQWDO#'HWDLOV 2SHUDWLQJ#7HPSHUDWXUH 2SHUDWLQJ#7HPSHUDWXUH 2SHUDWLQJ#7HPSHUDWXUH 2SHUDWLQJ#7HPSHUDWXUH 3°&#WR#83°&#+FRQVWDQW#WRUTXH#PRGH, 3°&#WR#73°&#+TXDGUDWLF#WRUTXH#PRGH, 3°&#WR#73°&#WRS#FRYHU#+8/#7\SH#4#2#,373,#RSWLRQ#ILWWHG#+FRQVWDQW#WRUTXH, 3°&#WR#68°&#WRS#FRYHU#+8/#7\SH#4#2#,373,#RSWLRQ#ILWWHG#+TXDGUDWLF#WRUTXH, 2SHUDWLQJ#WHPSHUDWXUH#LV#GHILQHG#DV#WKH#DPELHQW#WHPSHUDWXUH#WR#WKH#LPPHGLDWH#VXUURXQG#RI#WKH ,QYHUWHU/#ZKHQ#WKH#,QYHUWHU#DQG#RWKHU#HTXLSPHQW#DGMDFHQW#WR#LW#LV#RSHUDWLQJ#DW#ZRUVW#FDVH FRQGLWLRQV1 6WRUDJH#7HPSHUDWXUH 6WRUDJH#7HPSHUDWXUH 6WRUDJH#7HPSHUDWXUH 6WRUDJH#7HPSHUDWXUH 058°&#WR#.88°& 6KLSSLQJ#7HPSHUDWXUH 6KLSSLQJ#7HPSHUDWXUH 6KLSSLQJ#7HPSHUDWXUH 6KLSSLQJ#7HPSHUDWXUH 058°&#WR#.:3#°& 3URGXFW#(QFORVXUH#5DWLQJ 3URGXFW#(QFORVXUH#5DWLQJ 3URGXFW#(QFORVXUH#5DWLQJ 3URGXFW#(QFORVXUH#5DWLQJ :DOO#0RXQWHG ,373#0#WRS#FRYHU#VXUIDFH#+(XURSH, +WKH#RSWLRQDO#WRS#FRYHU ,353#0#UHPDLQGHU#RI#VXUIDFHV#+(XURSH, DQG#JODQG#ER[#PXVW#EH 8/#+F08/,#7\SH#4#+1RUWK#$PHULFD2&DQDGD,#ZLWK#WRS#FRYHU#DQG#JODQG ILWWHG, ER[#DV#VXSSOLHG &XELFOH#0RXQWHG ,353#+(XURSH, +ZLWKRXW#WKH#RSWLRQDO#WRS 8/#2SHQ#7\SH#+1RUWK#$PHULFD2&DQDGD, FRYHU#DQG#JODQG#ER[,...
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Page 203 4406 7HFKQLFDO#6SHFLILFDWLRQV## 0HFKDQLFDO#'HWDLOV &RPPRQ#'HWDLOV 0RXQWLQJ#2ULHQWDWLRQ 0RXQWLQJ#2ULHQWDWLRQ 9HUWLFDO1#5HIHU#WR##&KDSWHU#6=#´0HFKDQLFDO#LQVWDOODWLRQµ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Page 208 440;## 7HFKQLFDO#6SHFLILFDWLRQV 6XSSO\#+DUPRQLF#$QDO\VLV Assumptions: 5000A short circuit supply capability, equivalent to 146µH supply impedance; constant torque load. ∑ Q THD(V) x 100 = h 40 where Q is the rated rms value of the fundamental voltage of the supply transformer. 584S Type 4 conforms to stage 1, 2 and 3 of the Engineering Recommendation G.5/3 September 1976, Classification ‘C’: Limits for Harmonics in the UK Electricity Industry.
Page 209 4504 &HUWLILFDWLRQ#IRU#WKH#,QYHUWHU## & (57,),&$7,21#)25#7+(# 19(57(5 4 5 # 5HTXLUHPHQWV#IRU#(0&#&RPSOLDQFH All Variable Speed Drives (VSDs) potentially produce electrical emissions which are radiated into the environment and conducted back into the ac supply. VSDs are inherently immune to any additional external electrical noise. The following information is provided to maximise the Electro Magnetic Compatibility (EMC) of VSDs and systems in their intended operating environment, by minimising their emissions and maximising their immunity.
Page 210 4505## &HUWLILFDWLRQ#IRU#WKH#,QYHUWHU Control and signal cables for the encoder, all analogue inputs, and communications require screening with the screen connected only at the VSD end. However, if high frequency noise is still a problem, earth screen at the non VSD end via a 0.1µF capacitor. 1RWH=# &RQQHFW#WKH#VFUHHQ#+DW#WKH#96'#HQG,#WR#WKH#96'#SURWHFWLYH#SRLQW/#DQG#QRW#WR#WKH#FRQWURO ERDUG#WHUPLQDOV1 &DEOLQJ#5HTXLUHPHQWV...
Page 211 4506 &HUWLILFDWLRQ#IRU#WKH#,QYHUWHU## (0&#,QVWDOODWLRQ#2SWLRQV The unit, when installed for Class A or Class B operation, will be compliant with EN55011 (1991)/ EN55022 (1994) for radiated emissions, as described below. 6FUHHQLQJ#)#(DUWKLQJ#+ZDOO#PRXQWHG/#&ODVV#$, ,03257$17=# 7KLV#XQLW#PXVW#EH#ILWWHG#ZLWK#WKH#RSWLRQDO#WRS#FRYHU#DQG#JODQG#ER[1 The unit is installed for Class A operation when wall mounted using the recommended ac supply filter and having complied with all cabling requirements.
Page 212 4507## &HUWLILFDWLRQ#IRU#WKH#,QYHUWHU 6LQJOH#96'#0#0XOWLSOH#0RWRUV 1RWH=# 5HIHU#WR#&KDSWHU#46=#´$SSOLFDWLRQ#1RWHVµ#0#8VLQJ#0XOWLSOH#0RWRUV#RQ#D#6LQJOH#'ULYH1 If connecting multiple motors to a single VSD, use a star junction point for motor cable connections. Use a metal box with entry and exit cable glands to maintain shield integrity. Refer to Chapter 13: “Using Multiple Motors on a Single Inverter”. 6WDU#3RLQW#(DUWKLQJ U-clip used to terminate screen to motor...
Page 213 4508 &HUWLILFDWLRQ#IRU#WKH#,QYHUWHU## 6#0HWDO#:RUN#(DUWK#%XVEDU The back panel is used as this earth busbar, and should provide earthing points for all parts of the cubicle including panels and doors. This busbar is also used for power screened cables which terminate near to (10cm) or directly into a VSD - such as motor cables, braking choppers and their resistors, or between VSDs - refer to the appropriate product manual to identify these.
Page 214 4509## &HUWLILFDWLRQ#IRU#WKH#,QYHUWHU 5HTXLUHPHQWV#IRU#8/#&RPSOLDQFH 0RWRU#2YHUORDG#3URWHFWLRQ An external motor overload protective device must be provided by the installer. Motor overload protection is provided in the controller by means of the thermal device in the motor winding. This protection cannot be evaluated by UL hence it is the responsibility of the installer and/or the local inspector to determine whether the overload protection is in compliance with the National Electrical Code or Local Code requirements.
Page 215 450: &HUWLILFDWLRQ#IRU#WKH#,QYHUWHU## 2XWSXW#5DWLQJ#N: 5DWHG#9ROWDJH#9 6KRUW#&LUFXLW#5DWLQJ#506 6\PPHWULFDO#$PSHUHV 63#0#6: 53;#0#573 8/333 53;#0#573 43/333 88#0#<3 6;3#0#793 43/333 Table 3-3 Quadratic Torque (HVAC) Ratings )LHOG#:LULQJ#7HPSHUDWXUH#5DWLQJ 0RGHO#8;769#7\SH#7/#8/#9#6HULHV Use 60°C copper conductors only. 0RGHO#8;769#7\SH#:#6HULHV Use 75 C copper conductors only. 0RWRU#%DVH#)UHTXHQF\ The motor base frequency rating is 480Hz maximum. 2SHUDWLQJ#$PELHQW#7HPSHUDWXUH For operating ambient temperature range, see Chapter 11: “Technical Specifications”...
Page 216 Directive. &(#0DUNLQJ#IRU#/RZ#9ROWDJH#'LUHFWLYH When installed in accordance with this manual, the 584SV Inverter is CE marked by Eurotherm Drives Ltd in accordance with the low voltage directive (S.I. No. 3260 implements this LVD directive into UK law). An EC Declaration of Conformity (low voltage directive) is included at the end of this chapter.
Page 217 450< &HUWLILFDWLRQ#IRU#WKH#,QYHUWHU## /HJDO#5HTXLUHPHQWV#IRU#&(#0DUNLQJ ,03257$17=# %HIRUH#LQVWDOODWLRQ/#FOHDUO\#XQGHUVWDQG#ZKR#LV#UHVSRQVLEOH#IRU#FRQIRUPDQFH#ZLWK#WKH#(0& GLUHFWLYH1#0LVDSSURSULDWLRQ#RI#WKH#&(#PDUN#LV#D#FULPLQDO#RIIHQFH1 It is important that you have now defined who is responsible for conforming to the EMC directive, either: #(XURWKHUP#'ULYHV#5HVSRQVLELOLW\ You intend to use the unit as relevant apparatus. When the specified EMC filter is correctly fitted to the unit following EMC installation instructions, it complies with the relevant standards indicated in the following tables.
Page 218 45043## &HUWLILFDWLRQ#IRU#WKH#,QYHUWHU :KLFK#6WDQGDUGV#$SSO\" %DVLF#DQG#*HQHULF#6WDQGDUGV The standards that may apply to this unit come under two broad categories: Emission - these standards limit the interference caused by operating (this) drive module. Immunity - these standards limit the effect of interference (on this unit) from other electrical and electronic apparatus.
Page 219 CEMEP : Refer to Chapter 12, "European Directives and the CE Mark" MANUFACTURER/SUPPLIER/INSTALLERS RESPONSIBILITY TO CONFORM WITH EMC DIRECTIVE. E.D. EMC CHARACTERISTICS AND MANUFACTURERS DECLARATION MAY BE USED AS A BASIS IN THE OVERALL PRODUCT JUSTIFICATION Figure 12-3 Eurotherm EMC `CE' Mark Validity Chart 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
Page 220 Article 13 and Annex III, (LOW VOLTAGE the low voltage DIRECTIVE) DIRECTIVE) the unit is used directive for We Eurotherm Drives Limited, address as We Eurotherm Drives Limited, address as as relevant electrical below, declare under our sole responsibility that below, declare under our sole responsibility apparatus.
Page 221 4604 $SSOLFDWLRQ#1RWHV## 33/,&$7,21# 27(6 4 6 # Application advice is available through our Technical Support Department, who can also arrange for on-site assistance if required. Refer to Chapter 8: “Routine Maintenance and Repair” for the address of your local Eurothem Drives company. •...
Page 222 $SSOLFDWLRQ#1RWHV 8VLQJ#/LQH#&KRNHV Line chokes are not required to limit input current to Eurotherm Drives Inverters. Controllers from 5.5kW ( 400v) or 2.2kW ( 230v) upwards are fitted with DC link chokes to limit the ripple current seen by the DC link capacitors and thus prolong their life.
Page 223 4606 $SSOLFDWLRQ#1RWHV## 8VLQJ#0XOWLSOH#0RWRUV#RQ#D#6LQJOH#'ULYH A single large Inverter can be used to supply several smaller motors provided that each individual motor has overload protection. 1RWH=# &RQYHQWLRQDO#92)#FRQWURO#VWUDWHJ\#PXVW#EH HQDEOHG#IRU#XVH#ZLWK#SDUDOOHO#PRWRUV1 +6HQVRUOHVV#YHFWRU#FRQWURO#VWUDWHJ\#FDQQRW#EH XVHG,1#6HH#WKH#9(&725#(1$%/(#SDUDPHWHU 584SV XQGHU#9(&725#6(7083#PHQX#DW#OHYHO#51 The Inverter must be rated to supply the total M1/U M2/V M3/W motor current.
Page 224 Eurotherm Drives can supply suitable brake resistor assemblies as detailed over. By connecting these resistors in series and in parallel the braking capacity can be selected for the application.
Page 225 4608 $SSOLFDWLRQ#1RWHV## +LJK#6WDUWLQJ#7RUTXH Applications requiring high motor starting torque (greater than 100% of rated torque) need careful setup of the drive voltage boost feature. For most motors, a FIXED BOOST parameter (FLUXING function block) setting of 6.0% is usually adequate. Setting the FIXED BOOST parameter level too high can cause the drive current limit feature to operate.
Page 226 4609## $SSOLFDWLRQ#1RWHV 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
Page 227 Using the P3 port on the Inverter, parameters can be monitored and updated by a suitable PC programming tool. The port is an un-isolated RS232, 19200 Baud, supporting the standard EI bisynch ASCII communications protocol. Contact Eurotherm Drives for further information. 36#3RUW A standard P3 lead is used to connect to the Inverter.
Page 228 4705## 6HULDO#&RPPXQLFDWLRQV 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
Page 229 4804 $SSOLFDWLRQ#0DFURV## 33/,&$7,21# $&526 4 8 # 7KH#'HIDXOW#$SSOLFDWLRQ The Inverter is supplied with 8 macros, Macro 0 to Macro 6 and Macro 99. Each macro recalls a pre-programmed set of parameters when it is loaded. • Macro 1 is the factory default macro, providing for basic speed control •...
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