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Eurotherm 584SV Series Manual
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Eurotherm 584SV Series Manual

Eurotherm 584SV Series Manual

Frequency inverter
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by any means to persons not employed by a Eurotherm group company without written permission from Eurotherm
Drives Ltd.
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make amendments or correct omissions. Eurotherm Drives cannot accept responsibility for damage, injury, or expenses
resulting therefrom.
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Summary of Contents for Eurotherm 584SV Series

  • Page 1 All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by a Eurotherm group company without written permission from Eurotherm Drives Ltd.
  • Page 2 Eurotherm Drives warrants the goods against defects in design, materials and workmanship for the period of 12 months from the date of delivery on the terms detailed in Eurotherm Drives Standard Conditions of Sale IA058393C. Eurotherm Drives reserves the right to change the content and product specification without notice. &RQW15...
  • Page 3 6DIHW\#,QIRUPDWLRQ 5HTXLUHPHQWV ,03257$17=# 3OHDVH#UHDG#WKLV#LQIRUPDWLRQ#%()25(#LQVWDOOLQJ#WKH#HTXLSPHQW1 ,QWHQGHG#8VHUV This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other associated operation. The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the equipment.
  • Page 4 The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s specific application. Eurotherm Drives does not guarantee the suitability of the equipment described in this Manual for individual applications. 5LVN#$VVHVVPHQW Under fault conditions, power loss or other operating conditions not intended, the equipment may not operate as specified.
  • Page 5 &RQWHQWV &RQWHQWV##############################################################################################################3DJH &KDSWHU#4 ( 7 7 ,1* # 7 $ 5 7 ( ' ,QWURGXFWLRQ 11111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 404 6WDQGDUG#(TXLSPHQW 11111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111404 2SWLRQDO#(TXLSPHQW 11111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111404 $ERXW#WKLV#0DQXDO 1111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 405 +RZ#WKH#0DQXDO#LV#2UJDQLVHG 11111111111111111111111111111111111111111111111111111111111111111111111111111111111405 &KDSWHU#5 9 ( 5 9, ( : # 2 ) # 7 +( # 19( 5 7 ( 5 &RPSRQHQW#,GHQWLILFDWLRQ11111111111111111111111111111111111111111111111111111111111111111111111111111 504 &RQWURO#)HDWXUHV 1111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111 505...
  • Page 6 &RQWHQWV &RQWHQWV##############################################################################################################3DJH &KDSWHU#7 3 ( 5 $ 7 , 1 * # 7 +( # 19( 5 7 ( 5 5HIHU#WR#WKH#3URGXFW#0DQXDO 111111111111111111111111111111111111111111111111111111111111111111111111111111111111111704 &KDSWHU#8 +( # 3 ( 5 $ 7 2 5 # 7 $ 7 ,2 1 5HIHU#WR#WKH#3URGXFW#0DQXDO 111111111111111111111111111111111111111111111111111111111111111111111111111111111111111804 &KDSWHU#9 <...
  • Page 7 &RQWHQWV &RQWHQWV##############################################################################################################3DJH &KDSWHU#43 3 $ 5 $ 0 ( 7 ( 5 # 3 ( & ,) ,& $ 7 ,2 1# $ % / ( 5HIHU#WR#WKH#3URGXFW#0DQXDO 11111111111111111111111111111111111111111111111111111111111111111111111111111111111114304 &KDSWHU#44 7 ( & +1,& $ / # 3 ( & ,) ,& $ 7 ,2 16 (QYLURQPHQWDO#'HWDLOV 11111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111114404 0HFKDQLFDO#'HWDLOV 111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111111114404 (OHFWULFDO#5DWLQJV#0#3RZHU#&LUFXLW#+FRQVWDQW#WRUTXH,111111111111111111111111111111111111111111111111111114405...
  • Page 8 &RQW1;...
  • Page 9 *HWWLQJ#6WDUWHG## (77,1*# 7$57(' ,QWURGXFWLRQ The Types 8, 9 and 10 form the High Power AC (HPAC) range of the 584SV Inverters. In common with the lower power Inverters (Types 4, 5, 6 & 7), the dual mode feature (constant or quadratic torque) provides a cost effective solution to general industrial applications, as well as the control of pumps and fans.

  • Page 10: Fault Finding

    405## *HWWLQJ#6WDUWHG ,WHP ,WHP ,WHP ,WHP 3DUW#1XPEHU 3DUW#1XPEHU 3DUW#1XPEHU 3DUW#1XPEHU 8;76#7HFKQRORJ\#2SWLRQ 3OXJ0LQ#ILHOG#EXV#FRPPXQLFDWLRQV#LQWHUIDFH#RSWLRQV= • $+7967:38334 3URILEXV • +$796894 3URILEXV#7HFKQRORJ\#2SWLRQ#0DQXDO $+79679<8334 • 567;8 +$796893 • 567;8#7HFKQRORJ\#2SWLRQ#0DQXDO $+7:3349 • /LQN +$7:356: • /LQN#7HFKQRORJ\#2SWLRQ#0DQXDO &RQILJ(G#/LWH 2UGHU#E\#QDPH (XURWKHUP#'ULYHV·#:LQGRZV0EDVHG#EORFN#SURJUDPPLQJ#VRIWZDUH '\QDPLF#%UDNLQJ#0RGXOH )DFWRU\#ILWWHG#RSWLRQ $#IDFWRU\0ILWWHG#PRGXOH ([WHUQDO#$&#6XSSO\#+5),,#)LOWHU 5HIHU#WR#&KDSWHU#44= #´([WHUQDO#$&#6XSSO\ +5),,#)LOWHUV#DQG#$&#/LQH &KRNHVµ...
  • Page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
  • Page 12 505## $Q#2YHUYLHZ#RI#WKH#,QYHUWHU &RQWURO#)HDWXUHV The Inverter is fully-featured when controlled using the 5841 Operator Station (or a suitable PC programming tool). The `General’ control features below are not available when the unit is controlled using the '()$8/7 analogue and digital inputs and outputs. *HQHUDO *HQHUDO 2XWSXW#)UHTXHQF\...
  • Page 13 $Q#2YHUYLHZ#RI#WKH#,QYHUWHU## 8QGHUVWDQGLQJ#WKH#3URGXFW#&RGH The 584SV Inverter is fully identified using a ten block alphanumeric code which records ho the Inverter was calibrated, and its various settings when despatched from the factory. The product code appears as the "Model No.”. Details of each block of the Product Code can be found in the Product Manual, however, the following blocks below are substituted for the Types 8, 9 and 10.
  • Page 14 507## $Q#2YHUYLHZ#RI#WKH#,QYHUWHU )XQFWLRQDO#2YHUYLHZ OPERATOR STATION CONTROL INPUTS & OUTPUTS CONTROL CIRCUITS & SOFTWARE M1/U 3 PHASE INPUT MOTOR INVERTER INPUT M2/V 3 PHASE DRIVE CIRCUITS SUPPLY BRIDGE OUTPUTS (3% LINE M3/W IMPEDANCE REQUIRED) EXTERNAL BRAKE SUPPLY RESISTOR DYNAMIC EARTH BRAKE UNIT MOTOR EARTH...
  • Page 15 The 584SV Type 8, 9 and 10 Series provide Class 10 Motor Overload Protection. The maximum internal overload protection level (current limit) is 150% for 60 seconds for Model 584SV Series (Industrial Ratings) and 110% for 10 seconds for Model 584SV Series (HVAC Ratings).
  • Page 16 605## ,QVWDOOLQJ#WKH#,QYHUWHU The fuses provided on Line Suppression Printed Wiring Board (AH389192) must be replaced with those manufactured by Bussman, Type KTK-10, or equivalent, rated 10A, 600V. Refer to Figure 9.3, Chapter 9. 0HFKDQLFDO#,QVWDOODWLRQ /LIWLQJ#WKH#,QYHUWHU The Inverter is supplied with four lifting eye bolts for hoisting. These are fitted to the four PE/grounding locations on the sides of the Inverter.
  • Page 17 ,QVWDOOLQJ#WKH#,QYHUWHU## venting is required to keep the drive from raising the operating temperature beyond that specified, refer to Chapter 11: “Technical Specification” - Environmental Details. 2SWLRQDO#(TXLSPHQW )LWWLQJ#WKH#$&#6XSSO\#)LOWHU#DQG#$&#/LQH#&KRNH The 584SV Type 8, 9 and 10 Inverters can be supplied with filters to meet the ‘industrial’ Class A conducted emission limits of EN55011 when used with the specified 3% minimum AC line choke.
  • Page 18 607## ,QVWDOOLQJ#WKH#,QYHUWHU &XELFOH00RXQWLQJ#WKH#7\SH#;#,QYHUWHU#ZLWK#)LOWHU#DQG $&#/LQH#&KRNH The Inverter must be mounted vertically on a solid, flat, vertical surface within the cubicle. When mounting a single Inverter in a cubicle, position the EMC filter as close as possible to the incoming ac supply. The specified choke must be fitted between the Inverter and filter to ensure the reliability of both the filter and Inverter.
  • Page 19 ,QVWDOOLQJ#WKH#,QYHUWHU## &XELFOH00RXQWLQJ#WKH#7\SHV#<#)#43#,QYHUWHU#ZLWK#)LOWHU DQG#$&#/LQH#&KRNH The Inverter must be mounted vertically on a solid, flat, vertical surface within the cubicle. When mounting a single Inverter in a cubicle, position the EMC filters as close as possible to the incoming ac supply. The specified choke must be fitted between the Inverter and filters to ensure the reliability of both the filters and Inverter.
  • Page 20 609## ,QVWDOOLQJ#WKH#,QYHUWHU )LWWLQJ#WKH#7RS#9HQW#DQG#*DVNHW :$51,1*$# ,W#LV#YHU\#LPSRUWDQW#WKDW#WKH#JDVNHW#IRU#WKH#YHQW#LV#FRUUHFWO\#ILWWHG#WR#WKH H[KDXVW2EUDNH#RXWOHW#GXFW/#RWKHUZLVH#KRW#H[KDXVW#DLU#ZLOO#IORZ#EDFN#LQWR#WKH#FDELQHW#DQG RYHUKHDW#WKH#GULYH1#7KH#EUDNH2H[KDXVW#RXWOHW#GXFW#VKRXOG#SURWUXGH#IURP#WKH#WRS#RI#WKH FDELQHW#E\#8043PP#WR#HQVXUH#HQJDJHPHQW#ZLWK#WKH#JDVNHW1 6HH#WKH#GUDZLQJV#DW#WKH#EDFN#RI#WKLV#ERRN#++*796343#*#334/#335#RU#336,1 This assembly provides IP22 protection for the drive when fitted properly. The main function is to seal the path of return air to the enclosure as well as protect against falling contaminants. The same assembly is used for the Types 8, 9, and 10.
  • Page 21 ,QVWDOOLQJ#WKH#,QYHUWHU## $VVHPEO\#3URFHGXUH 1RWH=# 5HIHU#WR#)LJXUH#60;##7RS#9HQW#DQG#*DVNHW#$VVHPEO\1 7RROV#5HTXLUHG= 10mm socket and wrench, quantity 2 No. 3 Posidrive screwdriver 10mm (3/8”) flat blade screwdriver • For cabinets with removable panels, perfom the following procedure off the cabinet. • For cabinets without removable panels, this procedure should be performed prior to mounting the drive.
  • Page 22 60;## ,QVWDOOLQJ#WKH#,QYHUWHU 8;75#0RXQWLQJ#.LW#3DUWV 4W\1 4W\1 4W\1 4W\1 'HVFULSWLRQ 'HVFULSWLRQ 'HVFULSWLRQ 'HVFULSWLRQ *DVNHW#IRU#UHPRWH#2SHUDWRU#6WDWLRQ 70:D\#FDEOH#DVVHPEO\#IRU#UHPRWH#2SHUDWRU#6WDWLRQ 2SHUDWRU#VWDWLRQ#UHWDLQLQJ#PRXOGLQJ 6FUHZ#1R1#9#[#45PP 7RROV#5HTXLUHG No. 2 Posidrive screwdriver. $VVHPEO\#3URFHGXUH 1. Select the location for the remotely-mounted Operator Station and drill the four mounting holes. 2. Cut out the cable aperture. 3.
  • Page 23 60< ,QVWDOOLQJ#WKH#,QYHUWHU## ,QYHUWHU#%UDNH#8QLW#,QVWDOODWLRQ#*XLGHOLQHV The Type 8, 9 and 10 brake units are optional. However, it is possible to retro-fit a brake unit should the need arise. There are three brake units, one for each drive frame size. The brake unit is shipped with an exhaust brake duct.
  • Page 24 6043## ,QVWDOOLQJ#WKH#,QYHUWHU 7. Undo the six M5 screws (four on the side, two on the top) holding the Inverter top cover. Remove the cover carefully to prevent it from falling into the drive and damaging internal components. 8. If retro-fitting the brake unit to an existing exhaust duct, install the brake unit IGBT/heatsink assembly within the exhaust duct and tighten the heatsink clamps.
  • Page 25 6044 ,QVWDOOLQJ#WKH#,QYHUWHU## Figure 3-12 View without Brake Connecting Plate(s) showing the Control Cable connnection between the Brake Unit and the Inverter Figure 3-13 Top View of Exhaust Duct/Brake Unit/Inverter Assembly showing the Brake Connecting Plate(s) and Snubber Capacitors fitted 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
  • Page 26 6045## ,QVWDOOLQJ#WKH#,QYHUWHU (OHFWULFDO#,QVWDOODWLRQ :LULQJ#WKH#,QYHUWHU 3RZHU#:LULQJ#&RQQHFWLRQV :$51,1*$# (QVXUH#WKDW#DOO#ZLULQJ#LV#HOHFWULFDOO\#LVRODWHG#DQG#FDQQRW#EH#PDGH#´OLYHµ XQLQWHQWLRQDOO\#E\#RWKHU#SHUVRQQHO1 1RWH=# 5HIHU#WR#&KDSWHU#44=#´7HFKQLFDO#6SHFLILFDWLRQVµ#IRU#DGGLWLRQDO#&DEOLQJ#5HTXLUHPHQWV#DQG 7HUPLQDO#%ORFN#:LUH#6L]HV1 ,03257$17=# 0DNH#VXSSO\2PRWRU#3(#JURXQG#FRQQHFWLRQV#XVLQJ#WKH#043#EROWV#DQG#ZDVKHUV#SURYLGHG +XQGHU#QR#FLUFXPVWDQFHV#VKRXOG#OLIWLQJ#H\HV#EH#XVHG#WR#PDNH#FRQQHFWLRQ,1#3RVLWLRQ#WKH JURXQG#OXJ#EHWZHHQ#WKH#ZDVKHU#DQG#043#EROW#KHDG1 3RZHU#:LULQJ#7HUPLQDWLRQV UL Compression Lug Kits are available for the following Inverter ratings. These lugs must be applied with the correct tooling as described in the Installation Instructions provided with each Lug Kit.
  • Page 27 6046 ,QVWDOOLQJ#WKH#,QYHUWHU## 8;769#7\SHV#;/#<#)#43#7HUPLQDO#&RQQHFWLRQV Terminals are provided for both the power connections and the control connections to allow reliable interface connections with external devices. The function of these terminals is described in the Product Manual. MCB1 380/460V EMC FILTER 3 PHASE (OPTIONAL) 50/60Hz DYNAMIC BRAKING (OPTIONAL)
  • Page 28 6047## ,QVWDOOLQJ#WKH#,QYHUWHU 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
  • Page 29 7ULSV#DQG#)DXOW#)LQGLQJ## 5,36#$1'# $8/7# ,1',1* 7ULSV :KDW#+DSSHQV#ZKHQ#D#7ULS#2FFXUV ,QYHUWHU#,QGLFDWLRQV In addition to the diagnostics provided by the Operator Station, eight fault LEDs are situated on the Power Control Board to provide an indication for the cause of fault trips. The fault LEDs are visible when the bottom terminal cover is removed - refer to Figure 2-1.
  • Page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igure 7-2 Fault Finding 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
  • Page 31 Periodically inspect the Inverter for build-up of dust or obstructions that may affect ventilation of the unit. Remove this using dry air. 6SDUHV#,QIRUPDWLRQ Eurotherm Drives are able to provide guidance regarding the necessary component part to be replaced. (OHFWUR00HFKDQLFDO#3DUWV The following items are product/kW rating dependant.
  • Page 32 ;05## 5RXWLQH#0DLQWHQDQFH#DQG#5HSDLU 5HSDLU#3URFHGXUHV The 584SV Types 8, 9 and 10 series of Inverters have been designed to be serviceable units. In the unlikely event of component failure, it is possible to replace the faulty item without having to replace the complete drive unit. Replacement of components should only be carried out by electrically competent personnel with the knowledge/expertise required to perform the relevant operation, i.e.
  • Page 33 5RXWLQH#0DLQWHQDQFH#DQG#5HSDLU## Front Top Cover (plastic) Quarter-Turn Fasteners DC- Busbar DC+ Busbar Capacitor Joining Plate Assembly Phase Limb Insulating Caps Quarter-Turn Fasteners Power Control PCB Front Cover Main Fan Housing Bottom Panel Control PCB Quarter-Turn Fastener Quarter-Turn Fasteners Hinged Panel Bottom Front Cover (plastic) Figure 8-1 Simplified View showing Panels Removed 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
  • Page 34 ;07## 5RXWLQH#0DLQWHQDQFH#DQG#5HSDLU %5$.(#/,1.#3/$7( '&.#%86%$5 '&0#%86%$5 '&0 '&. +($76,1.#02817,1* &/$03 2XWSXW#FXUUHQW 6HQVRU#- ,168/$7,1*#&$36 ($57+#%21',1* :,5( 287/,1(#2) 3+$6(#/,0% 2XWSXW#FXUUHQW 6HQVRU#- &$3$&,725#-2,1,1* 3/$7(6 6(59,&(#3/$7( 2XWSXW#FXUUHQW 6HQVRU#- ,1387#%86%$5 287387#%86%$5 -#1RW#ILWWHG#RQ#GULYH#EXLOG VWDQGDUGV#!533 &21752/#3&% +,1*('#3$1(/ Figure 8-2 Internal Detail Drawing of the Inverter (typical) 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...

  • Page 35: Control Pcb

    5RXWLQH#0DLQWHQDQFH#DQG#5HSDLU## 3ULQWHG#&LUFXLW#%RDUG#+3&%,#5HSODFHPHQW ,03257$17=# 2EVHUYH#DOO#HOHFWULFDO#ZDUQLQJV#DQG#VWDWLF#KDQGOLQJ#SUHFDXWLRQV1 3RZHU#&RQWURO#3&%#DQG#&RQWURO#3&%#+$+797495,#5HSODFHPHQW 1. Undo the two, quarter-turn fasteners on the top of the Inverter casing and remove the front top cover (plastic). Repeat the operation on the bottom terminal cover. 2. Disconnect the Operator Station 4-way cable from the P3 port on the Control PCB. 3.
  • Page 36 ;09## 5RXWLQH#0DLQWHQDQFH#DQG#5HSDLU 6ZLWFK#0RGH#3RZHU#6XSSO\#3&%#5HSODFHPHQW 1. Undo the two, quarter-turn fasteners on the top of the Inverter casing and remove the front top cover (plastic). Repeat the operation on the bottom terminal cover. 2. Disconnect the Operator Station 4-way cable from the P3 port on the Control PCB. 3.
  • Page 37 5RXWLQH#0DLQWHQDQFH#DQG#5HSDLU## /LQH#6XSSUHVVLRQ#3&%#+$+6;<4<5,#5HSODFHPHQW 1. Undo the two, quarter-turn fasteners on the top of the Inverter casing and remove the front top cover (plastic). Repeat the operation on the bottom terminal cover. 2. Disconnect the Operator Station 4-way cable from the P3 port on theControl PCB. 3.
  • Page 38 ;0;## 5RXWLQH#0DLQWHQDQFH#DQG#5HSDLU )DQ#5HSODFHPHQW ,03257$17=# 2EVHUYH#DOO#HOHFWULFDO#ZDUQLQJV#DQG#VWDWLF#KDQGOLQJ#SUHFDXWLRQV1 :$51,1*$# :KHQ#WKH#IDQ#LV#UHSODFHG/#HQVXUH#WKDW#WKH#RULJLQDO#ZLULQJ#ORRP#URXWLQJ2IL[LQJ#LV SUHVHUYHG1# 7KLV#LV#DQ#HOHFWULFDO#VDIHW\#UHTXLUHPHQW 7KLV#LV#DQ#HOHFWULFDO#VDIHW\#UHTXLUHPHQW 7KLV#LV#DQ#HOHFWULFDO#VDIHW\#UHTXLUHPHQW 7KLV#LV#DQ#HOHFWULFDO#VDIHW\#UHTXLUHPHQW 1 ,QYHUWHU#0DLQ#&RROLQJ#)DQ#DQG#)DQ#6WDUW#&DSDFLWRU#5HSODFHPHQW +7\SH#;#)#<, Undo the two, quarter-turn fasteners on the top of the Inverter casing and remove the front top cover (plastic). Repeat the operation on the bottom terminal cover. Disconnect the Operator Station 4-way cable from the P3 port on the Control PCB.
  • Page 39 ;0< 5RXWLQH#0DLQWHQDQFH#DQG#5HSDLU## ,QYHUWHU#0DLQ#&RROLQJ#)DQ/#,QWHUQDO#([WUDFWRU#)DQ#DQG#0DLQ#)DQ#6WDUW &DSDFLWRU#5HSODFHPHQW#+7\SH#43, In addition to the main cooling fan, the Type 10 Inverter also has two internal 120mm square fans. The main cooling fan, internal extractor fans and main fan start capacitor are mounted on the bottom panel of the drive, refer to drawing HG 463009 G 001 at the back of this book. :$51,1*$# :KHQ#WKH#IDQ#LV#UHSODFHG/#HQVXUH#WKDW#WKH#RULJLQDO#ZLULQJ#ORRP#URXWLQJ2IL[LQJ#LV SUHVHUYHG1# 7KLV#LV#DQ#HOHFWULFDO#VDIHW\#UHTXLUHPHQW...
  • Page 40 ;043## 5RXWLQH#0DLQWHQDQFH#DQG#5HSDLU J. W . F Figure 8-6 Wiring Diagram Fan Supply (Types 8 & 9) Figure 8-7 Wiring Diagram Fan Supply (Type 10) 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
  • Page 41 ;044 5RXWLQH#0DLQWHQDQFH#DQG#5HSDLU## 3KDVH#$VVHPEO\#5HSODFHPHQW The Inverter power stage consists of 3 identical phase assemblies. Each phase assembly consists of a heatsink, IGBT module, 1/3 of the input bridge, DC link capacitors and PCB ‘AH389193’. We recommend that the whole phase assembly is carried as a spare part and replaced as a unit. Spare phase assemblies are available for Inverter Types 8, 9 &...
  • Page 42 ;045## 5RXWLQH#0DLQWHQDQFH#DQG#5HSDLU 3KDVH#$VVHPEO\#,QVWDOODWLRQ#3URFHGXUH Replace any badly distorted heatsink clamps with the spare clamps provided. Carefully slide the replacement phase limb assembly into position, making sure that the studs on the input busbars (left-hand side) are located in the holes provided on the phase limb busbar.
  • Page 43 4404 7HFKQLFDO#6SHFLILFDWLRQV## (&+1,&$/# 3(&,),&$7,216 4 4 # The main Product Manual details the technical specification of the control circuits, protection circuits, diagnostics and I/O. (QYLURQPHQWDO#'HWDLOV +XPLGLW\#+PD[1, ;8(#UHODWLYH#KXPLGLW\#DW#73°&#QRQ0FRQGHQVLQJ $OWLWXGH $ERYH#4333P#GHUDWH#4(#SHU#433P/ $WPRVSKHUH 1RQ#IODPPDEOH/#QRQ#FRUURVLYH#DQG#GXVW#IUHH 2SHUDWLQJ#WHPSHUDWXUH#UDQJH 3°&#WR#73°&#+&RQVWDQW#WRUTXH#PRGH, 3°&#WR#73°&#+4XDGUDWLF#WRUTXH#PRGH, 6WRUDJH#WHPSHUDWXUH 0LQLPXP#058°&#WR#PD[LPXP#.88°& 7UDQVSRUW#WHPSHUDWXUH 0LQLPXP#058°&#WR#PD[LPXP#.:3°& &OLPDWLF#&RQGLWLRQV &ODVV#6N6#DV#GHILQHG#E\#(1834:;#+4<<;, 3ROOXWLRQ#'HJUHH ,QVWDOODWLRQ#2#2YHUYROWDJH#&DWHJRU\ 0HFKDQLFDO#'HWDLOV...
  • Page 44 4405## 7HFKQLFDO#6SHFLILFDWLRQV (OHFWULFDO#5DWLQJV#0#3RZHU#&LUFXLW#+FRQVWDQW#WRUTXH, See the following Notes 1 and 2. 8;769#7\SH 7\SH#; 7\SH#< 7\SH#43 ,QSXW#9ROWDJH 6;39#WR#7939#-7#“43(/#83293+] 3URGXFW#&RGH#%ORFN#5 3<33 4433 4653 4933 4;33 5333 5533 5833 5;33 6483 1RPLQDO#0RWRU#3RZHU#+N:,###6;39 <3 1RPLQDO#0RWRU#3RZHU#+N:,###74827739 <3 0RWRU#3RZHU#++S,###7939#+DV#VSHFLILHG#ZLWKLQ 1(&21)3$0:3, 2XWSXW#&XUUHQW#+$, ,QSXW#&XUUHQW#+$,#-#4#)#5 7<3 )XQGDPHQWDO#,QSXW#3RZHU#)DFWRU 31<8 ,QSXW#%ULGJH#,òW 578#333#$òV ;46#333#$òV )XVH#5DWLQJ2&LUFXLW#%UHDNHU#-6#+$, $SSUR[1#ORVV###6N+]#+N:,...
  • Page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ype 8, 9 and 10 Inverters with the option to be ‘CE’ marked meet the following EMC emission limits provided they are installed in accordance with the EMC installation instructions, with the specified EMC filters and line chokes as shown in the “External AC Supply (RFI) Filters and AC Line Chokes”...
  • Page 46 13. Packaging: suitable for delivery to Eurotherm Drives’ Goods In Department without any damage. 14. Unit to display rating label which will include Eurotherm Drives part number to be approved by Eurotherm Drives Ltd. 15. Design should be rated to IP00 (optional IP20) 16.
  • Page 47 Inverter. &DXWLRQ# )DLOXUH#WR#SURYLGH#WKH#FRUUHFW#OLQH#LPSHGDQFH#ZLOO#VHYHUHO\#UHGXFH#WKH#,QYHUWHUV#OLIHWLPH DQG#FRXOG#UHVXOW#LQ#FDWDVWURSKLF#IDLOXUH#RI#WKH#,QYHUWHU1 The required AC Line Choke line impedance is nominally 3% of the Inverter rating for the highest power build of each frame size. Eurotherm Drives can supply the following line chokes: 8;769#7\SH 8;769#7\SH 8;769#7\SH 8;769#7\SH...
  • Page 48 4409## 7HFKQLFDO#6SHFLILFDWLRQV 0DLQ#&RROLQJ#)DQ#DQG#6XSSO\#5HTXLUHPHQWV Type 8 & 9 Inverters have an integral main cooling fan, but the Type 10 Inverter has a separate main cooling fan. Refer to drawing HG463009G001 at the back of this book. All the Inverter types require an external single phase supply and fuse protection (motor start type) for the main cooling fan.
  • Page 49 440: 7HFKQLFDO#6SHFLILFDWLRQV## 6XSSO\#+DUPRQLF#$QDO\VLV constant torque load and stated Assumptions: 90 - 280kW: 18,000A short circuit supply capability, nominal motor output power. * 315kW: 30,000A short circuit supply capability. ∑ Q THD(V) x 100 = h 40 where Q is the rated rms value of the fundamental voltage of the supply transformer. The results conform to stage 3 of the Engineering Recommendation G.5/3 September 1976, Classification ‘C’: Limits for Harmonics in the UK Electricity Industry 'ULYH#7\SH...
  • Page 50 440;## 7HFKQLFDO#6SHFLILFDWLRQV 8;769#6HULHV#)UHTXHQF\#,QYHUWHU...
  • Page 51 (&#'(&/$5$7,21#2)#&21)250,7< In accordance with the EEC Directive 89/336/EEC, Article 10 and Annex 1, (EMC DIRECTIVE) We Eurotherm Drives Limited, address as below, declare under our sole responsibility that the following Electronic Products 584SV (Type 8, 9 & 10) When installed, used and CE marked in accordance with the instructions in the Product Manual...
  • Page 52 0$18)$&785(56#(0&#'(&/$5$7,21 In accordance with the EEC Directive 89/336/EEC, Article 10 and Annex 1, (EMC DIRECTIVE) We Eurotherm Drives Ltd., address as below, declare under our sole responsibility that the following electronic products 584SV (Type 8, 9 & 10) When installed and used in accordance with the instructions in the product manual...
  • Page 53 In accordance with the EEC Directive 73/23/EEC and amended by 93/68/EEC, Article 13 and Annex III, (LOW VOLTAGE DIRECTIVE) We Eurotherm Drives Limited, address as below, declare under our sole responsibility that the following Electronic Products 584SV (Type 8, 9 & 10)
  • Page 54 8th April 1999 ........................Dr Martin Payn, Dr Dan Slattery, Date Conformance Officer Technical Director Eurotherm Drives Ltd Eurotherm Drives Ltd (8527+ (50#' 5, 9(6#/,0,7(' 1(:#&2857:,&.#/$1(/#/,77/(+$0 3721/#:(67#6 8 6 6 (;#% 14:#:5= 7(/(3+21(=#34<36#:6:333###)$;=#34<36#:6:433 5HJLVWHUHG#QXPEHU=##448<;:9#(QJODQG1##5HJLVWHUHG#2IILFH=##6RXWKGRZQYLHZ#:D\/#:RUWKLQJ/#:HVW#6XVVH[#%147#;11 ‹#4<<<#(8527+(50#'5,9(6#/,0,7(' )LOH#1DPH=#3=?352'8&76?&(?6$)(7<?352'8&76?8;76;B43?/9'?352'),/(?%B6;<<881<4; ,66= '$7( '51= 03&...
  • Page 55 4804 $SSOLFDWLRQ##0DFURV## 33/,&$7,21# $&526 4 8 # 0DFUR#'HVFULSWLRQV MCB1 380/460V EMC FILTER 3 PHASE (OPTIONAL) 50/60Hz DYNAMIC BRAKING (OPTIONAL) 3 PHASE INPUT BRAKE LINE CHOKE RESISTOR FAN SUPPLY ASSY 115VAC/230VAC 1 PHASE MCB2 50/60Hz FAST DIRECTION PRESET 2 MANUAL/AUTO PRESET 1 STOP DBR1 584SV TYPES 8, 9 &...
  • Page 56 4805## $SSOLFDWLRQ##0DFURV 8;769#6HULV#)UHTXHQF\#,QYHUWHU...
  • Page 57 'UDZLQJV#0#4 584SV Size 10 Typical Cubicle Installation Outline Drawing (HG 463009 G 001) 8;769#6HULHV#)UHTXHQF\#,QYHUWHU#0#+$796993...
  • Page 58 'UDZLQJV#0#5 584SV Size 9 Typical Cubicle Installation Outline Drawing (HG 463009 G 002) 8;769#6HULHV#)UHTXHQF\#,QYHUWHU#0#+$796993...
  • Page 59 'UDZLQJV#0#6 584SV Size 8 Typical Cubicle Installation Outline Drawing (HG 463009 G 003) 8;769#6HULHV#)UHTXHQF\#,QYHUWHU#0#+$796993...
  • Page 60 'UDZLQJV#0#7 584SV Size 10 Typical Cubicle Machining (HG 463010 G 001) 8;769#6HULHV#)UHTXHQF\#,QYHUWHU#0#+$796993...
  • Page 61 'UDZLQJV#0#8 584SV Size 9 Typical Cubicle Machining (HG 463010 G 002) 8;769#6HULHV#)UHTXHQF\#,QYHUWHU#0#+$796993...
  • Page 62 'UDZLQJV#0#9 584SV Size 8 Typical Cubicle Machining (HG 463010 G 003) 8;769#6HULHV#)UHTXHQF\#,QYHUWHU#0#+$796993...
  • Page 63 'UDZLQJV#0#: 584SV 8, 9 & 10 Choke Outline Drawing (CO 389936 D 201/202/203) 8;769#6HULHV#)UHTXHQF\#,QYHUWHU#0#+$796993...
  • Page 64 'UDZLQJV#0#; 8;769#6HULHV#)UHTXHQF\#,QYHUWHU#0#+$796993...
  • Page 65 ECN No. DATE DRAWN CHK'D ISS. MODIFICATION )LUVW#,VVXH#RI#+$79694:/#UHSODFLQJ#+$6;<:891 <252<; &0 8SGDWHG#WR#9HUVLRQ#61[#VRIWZDUH1#0DQXDO#VW\OH#XSGDWHG1 1HZ#PDQXDO1#9HUVLRQ#71[#VRIWZDUH1 44538& 56262<; &0 ,VVXH#4#HUURUV#DPHQGHG 45:8< 57292<; &0 5HPRWH#2SHUDWRU#6WDWLRQ#LQIRUPDWLRQ#DPHQGHG 45:;: 5HPRYHG##IURP#SDJH#6043#WRUTXH#VHWWLQJ#44181P#+;18 45<56 451431<; IW0OE,1 3DJH#4404#FRUUHFWHG#WRUTXH#VHWWLQJ#919#OE0IW#WR#:418#OE0IW DQG#61;#OE0IW#WR#7318#OE0IW1 46439 3DJH#4506#UHSODFHG#¶SU(1834:;+4<<8,·#ZLWK#¶(1 834:;#+4<<:,·#DQG#UH0ZRUGHG#VHQWHQFH#¶:KHQ#LQVWDOOHG DQG#RSHUDWHG#111#VWDQGDUG=0· 46447 0DQXDO#UHGXFHG#IURP#$7#WR#$81 5HPRYHG#EODQN#FKDSWHUV#7/#8/#9/#</#43/#46/#471 3DJH#404#FKDQJHG#533N:#WR#553N:/#633+S#WR#683+S 5;3N:#WR#648N:1 3DJH#506#DGGHG#WR#%ORFN#5#RSWLRQV#5533#DQG#64831 3DJH#604#UHSODFHG#$+6;<499#ZLWK#VHH#SDJH#;051 5HSODFHG#)LJXUHV#60</#6045#DQG#6046#ZLWK#FRUUHFW GLDJUDPV1 3DJH#6045#DGGHG#683+S#RSWLRQ1 3DJH#;04/##;05#1HZ#UDWLQJV#DGGHG#WR#WDEOHV1 3DJH#;07#DGGHG#-2XSXW#FXUUHQW#VHQVRUV#QRW#ILWWHG#RQ...