Page 1 All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by a Eurotherm group company without written permission from Eurotherm Drives Ltd.
Page 2 Eurotherm Drives warrants the goods against defects in design, materials and workmanship for the period of 12 months from the date of delivery on the terms detailed in Eurotherm Drives Standard Conditions of Sale IA058393C. Eurotherm Drives reserves the right to change the content and product specification without notice. Cont.2...
Page 3 Safety Information Requirements IMPORTANT: Please read this information BEFORE installing the equipment. Intended Users This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other associated operation. The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the equipment.
Page 4 The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s specific application. Eurotherm Drives does not guarantee the suitability of the equipment described in this Manual for individual applications. Risk Assessment Under fault conditions, power loss or other operating conditions not intended, the equipment may not operate as specified.
Page 5: Table Of Contents
Contents Contents Page Chapter 1 E T T ING T A R T E D Introduction....................1-1 Optional Equipment ....................1-1 Equipment Inspection..................1-2 About this Manual..................1-2 Initial Steps ....................... 1-2 How the Manual is Organised ................... 1-3 • Application Block Diagrams..............1-3 •...
Page 6 Contents Contents Page • EMC Motor Output Filter............... 3-10 • Output Contactors................3-10 Earth Fault Monitoring Systems ............. 3-10 • • Line Chokes (input)................3-10 • AC Motor Choke (output)..............3-10 Chapter 4 P E R A T ING T HE NVE R T E R Pre-Operation Checks...................4-1 Control Philosophy ..................4-2...
Page 7 Contents Contents Page Chapter 5 P E R A T O R T A T IO N Connecting the Operator Station ..............5-1 • Welcome Screen ..................5-1 Customising the Operator Station..............5-1 Controlling the Operator Station ..............5-2 Control Keys ......................5-2 •...
Page 8 Contents Contents Page Restoring Saved Settings..................5-14 Copying an Application................... 5-14 • Transferring Your Application to Another Inverter........5-14 • Backing-up Your Application..............5-15 Chapter 6 R O G R AMMING O U R PPLIC AT IO N Introducing the Macro...................6-1 Programming with Block Diagrams..............6-1 Modifying a Block Diagram ..................
Page 9 Contents Contents Page • LOCAL CONTROL ................6-35 • LOGIC FUNCTION ................6-36 MINIMUM SPEED ................. 6-40 • • MULTIPLEXER ..................6-41 • OPERATOR MENU ................6-42 • OP STATION..................6-43 • PASSWORD ..................6-45 • PATTERN GEN ..................6-46 PID ......................
Page 10 A I N T E N A N C E A N D E P A IR Routine Maintenance ..................8-1 Repair......................8-1 Saving Your Application Data ..................8-1 Returning the Unit to Eurotherm Drives............... 8-1 Chapter 9 E Q U E NC ING O G IC Principle State Machine ................9-1 Main Sequencing States ....................
Page 11 Contents Contents Page Control Terminals ....................11-4 Analog Inputs/Outputs .................... 11-5 Digital Inputs ......................11-5 Digital Outputs ....................... 11-5 Power Loss Estimates....................11-5 Switching Frequencies ..................... 11-5 Supply Harmonic Analysis ..................11-6 Chapter 12 C E R T IF IC A T IO N F O R T HE NVE R T E R Requirements for EMC Compliance .............12-1 Minimising Radiated Emissions ................
Page 12 Contents Contents Page European Directives and the CE Mark ............12-7 CE Marking for Low Voltage Directive ..............12-7 CE Marking for EMC - Who is Responsible? ............. 12-7 • The Legal Requirements of CE Marking for EMC ........12-8 • Applying for CE Marking for EMC ............
Page 13: Getting Started Introduction
ETTING TARTED Introduction The 605 Series Frequency Inverter is designed for speed control of standard 3-phase induction motors. It is available in two frame sizes - 605 Type A and 605 Type B. • It can be controlled remotely using configurable analogue and digital inputs and outputs, requiring no optional equipment.
Page 14: Equipment Inspection
• plan your “block diagram programming” • enter a password to guard against illicit or accidental changes • learn how to back-up your application data • customise the Operator Station to the application 605 Series Frequency Inverter...
Page 15: How The Manual Is Organised
This symbol identifies important text for users operating the Inverter using the default (factory) DEFAULT set-up. If the text is italic, such as this, then the information is especially for users without the Operator Station or suitable PC programming tool. 605 Series Frequency Inverter...
Page 16 Getting Started 605 Series Frequency Inverter...
Page 17: Ve R Vie W O F T He Nve R T E R
6051 Operator Station (optional) Technology Box Interface Connector Charge LED This can be seen through a viewing hole in the power terminal shield (item 14) when the terminal cover (item 5) is removed on the 605 Type A Inverter 605 Series Frequency Inverter...
Page 18: Control Features
2 configurable inputs - voltage or current Inputs/ Inputs/ Outputs Outputs Outputs Outputs Analog 1 configurable output - voltage or current Outputs Digital Inputs 5 configurable 24V dc inputs Digital Outputs 2 configurable 24V dc open collector outputs Table 2-1 Control Features 605 Series Frequency Inverter...
Page 19: Understanding The Product Code
Fitted Profibus Technology Box Fitted Link Technology Box XXXX These characters are the same as used for computer keyboard specifications: English (50Hz) French (50Hz) German (50Hz) Spanish (50Hz) English (60Hz) P Language (50Hz) P Language (60Hz) Reserved 605 Series Frequency Inverter...
Page 20: Functional Overview
Inverter when the blank cover, the Operator Station, or the Technology Box option is removed. These switches configure the analog i/o terminals. Refer to Chapter 6: “Programming Your Application” - ANALOG INPUT and ANALOG OUTPUT. 605 Series Frequency Inverter...
Page 21: Technology Box Interface
Operator Station Interface This is a non-isolated RS232 serial link for communication with the Operator Station. Alternatively, a PC running Eurotherm Drives’ “ConfigEd Lite” Windows-based configuration software (or some other suitable PC programming tool) can be used to graphically program and configure the Inverter.
Page 22 An Overview of the Inverter 605 Series Frequency Inverter...
Page 23: Installing The Inverter
(7.15) Use M4 fixings 605 /015/ 400/ 3 ..Weight 4.3kg (9.5lb) 605 /022/ 400/ 3 ..605 /040/ 400/ 3 ..All dimensions are in millimetres (inches) Table 3-2 Mechanical Dimensions for 605 Type B 605 Series Frequency Inverter...
Page 24: Minimum Air Clearances
Clearances for Standard Product with UL Type 1 Top Cover (mm) Clearances for Standard Product with UL Type 1 Top Cover (mm) J J J J K K K K L L L L M M M M A & B 605 Series Frequency Inverter...
Page 25: Electrical Installation
The receiving hole in the gland plate has a compromised diameter of 22.8mm to accept metric M20, PG16 and American ½” NPT cable gland sizes. The Frame B gland plate is fitted with grommets, alternatively, the supplied screen termination clamps may be fitted. 605 Series Frequency Inverter...
Page 26: Protective Earth (Pe) Connections
M1/U M2/V M3/W L2/N M1/U M2/V M3/W motor power supply power supply motor Cable Fixings (see above) Type 605A Type 605A only only Three Phase Input Single Phase Input Figure 3-8 Power Wiring and Earth Connections 605 Series Frequency Inverter...
Page 27: Control Wiring Connections
Note A: DIGITAL INPUT 5 or Note A: DIGITAL INPUT 6 or ENCODER SIGNAL CHANNEL B ENCODER SIGNAL CHANNEL B with respect to Terminal 15 ENCODER SIGNAL CHANNEL A ENCODER SIGNAL CHANNEL A Figure 3-9 Typical Connection to the Control Terminals 605 Series Frequency Inverter...
Page 28: Optional Equipment
7. Route the cable from the Inverter to the remote-mounted Operator Station and secure, ensuring that adequate protection from live parts and abrasion is achieved. 8. Finally, connect the free end to the remote-mounted Operator Station. 605 Series Frequency Inverter...
Page 29: Top Cover
Refer to Chapter 11: “Technical Specifications” - Environmental Details. Align the top cover to be flush with the front of the unit and press the locating pegs firmly into position. The top must be secured with a screw. 605 Series Frequency Inverter...
Page 30: External Brake Resistor
CZ389853 CZ463068 Resistance 100Ω 56Ω Max wattage 100W 200W 5 second rating 500% 500% 3 second rating 833% 833% 1 second rating 2500% 2500% Electrical connection M4 spade M5 spade Table 3-4 External Brake Resistor Details 605 Series Frequency Inverter...
Page 31: External Ac Supply Emc Filter
The external ac supply EMC filter models all have the same fixings: • back mounting - 4 x M4 • side mounting - 2 x M6 Follow the cabling requirements given in Chapter 11: “Technical Specifications” 605 Series Frequency Inverter...
Page 32: Emc Motor Output Filter
EMC filter’s internal capacitors which are connected between phase and earth. This has been minimised in Eurotherm Drives’ filters, but may still trip out any circuit breaker in the earth system. In addition, high frequency and dc components of earth leakage currents will flow under normal operating conditions.
Page 33 120 3 + - 155 2 155 2 M6 crimp M5 crimp terminal terminal dimensions are in millimetres dimensions are in millimetres Eurotherm Part No. CO057283 Eurotherm Part No. CO055931 Figure 3-13 Fitting details for the AC Motor Choke 605 Series Frequency Inverter...
Page 34 3-12 Installing the Inverter 605 Series Frequency Inverter...
Page 35: Operating The Inverter
Re-apply power to the Inverter and system The Inverter has Macro 1 installed as the factory default. If you are controlling the Inverter in Remote control, refer to Chapter 15: “Application Macros” for details of the most suitable macro for your application. 605 Series Frequency Inverter...
Page 36: Control Philosophy
SPEED CONTROL SPEED CONTROL SPEED SETPOINT SPEED SETPOINT DEFAULT LOCAL START/STOP REMOTE START/STOP REMOTE LOCAL SPEED CONTROL SPEED CONTROL SPEED SETPOINT SPEED SETPOINT REMOTE START/STOP LOCAL START/STOP Figure 4-2 The Four Combinations of Local and Remote Control 605 Series Frequency Inverter...
Page 37: Selecting Local Or Remote Control
Figure 4-3 Control Mode LED Indications mode is in force. Note: The default is for the L/R L/R key to be operative for both Sequencing and Reference Generation, and to be set for Remote control, i.e. both LEDs will be off. 605 Series Frequency Inverter...
Page 38: Start-Up Routines
Re-configuration, or corrupted non-volatile memory at power-up Tripped Auto Restarting Stopped Running with zero reference Running Stopping Braking and running with zero reference Braking and running Braking and stopping Table 4-1 Status indications given by the Health and Run LEDs 605 Series Frequency Inverter...
Page 39: Local Control Using The Operator Station
Input range and type DISABLED TRIPS 0600 >> Sub-menu to set disabled trips * These values are dependent upon the Language field of the Product Code, e.g. UK Table 4-2 Important Parameters for the Open-loop Inverter 605 Series Frequency Inverter...
Page 40: Set-Up Using The Sensorless Vector Fluxing Mode
(after a maximum of 10 seconds), the Inverter is returned to the stopped condition and the AUTOTUNE ENABLE parameter is reset to FALSE. Refer to Chapter 6: “Programming Your Application” - AUTOTUNE for further information. 605 Series Frequency Inverter...
Page 41: Manual Tuning
Take the manually tuned value for MUTUAL INDUC, and split it into 20% and 80% portions. Enter the 20% portion into LEAKAGE INDUC parameter Enter the 80% portion into MUTUAL INDUC parameter. IMPORTANT: Remember to save the parameter settings. 605 Series Frequency Inverter...
Page 42: Tuning Difficulties
When the JOG key is pressed and held, the SPEED DEMAND ramps up to the JOG SETPOINT at a ramp rate set by JOG ACCEL RATE (not shown in the diagram). Release the JOG key to “stop” the Inverter. 605 Series Frequency Inverter...
Page 43: Starting And Stopping Methods
REMOTE SETPOINT POWER CIRCUIT SPEED TRIM DISABLED Speed 0% Ramp to zero speed at STOP DELAY RAMP DECEL RATE Ramp SPEED TRIM to zero at STOP RATE Figure 4-7 Ramp to Stop with a Remote Reference 605 Series Frequency Inverter...
Page 44: Coast To Stop
/FAST STOP input goes FALSE, regardless of the state of the RUN input. /FAST STOP SPEED DEMAND REMOTE SETPOINT POWER CIRCUIT SPEED TRIM DISABLED Speed 0% Ramp SPEED DEMAND to zero at FAST STOP RATE FAST STOP LIMIT Figure 4-10 Forced Fast Stop RAMP Mode example 605 Series Frequency Inverter...
Page 45: Forced Coast Stop
JOG immediately effective already running as previous mode was JOG RUN FWD /STOP REMOTE SETPOINT JOG SETPOINT Speed 0% SPEED DEMAND Figure 4-13 Example of the Interaction between RUN and JOG Parameters 605 Series Frequency Inverter...
Page 46: Normal Starting Method
Sequencing Logic RUN FWD RUN REV FALSE REMOTE REVERSE FALSE FALSE /STOP FALSE /FAST STOP TRUE /COAST STOP TRUE DRIVE ENABLE TRUE Figure 4-15 Single Wire Sequencing example 605 Series Frequency Inverter...
Page 47: Two Wire Logic Starting
Normally open push button switch Sequencing Logic RUN FWD RUN REV FALSE REMOTE REVERSE FALSE /STOP TRUE /FAST STOP Normally closed TRUE /COAST STOP push button switch TRUE DRIVE ENABLE Figure 4-17 Push Button Bi-directional Sequencing example 605 Series Frequency Inverter...
Page 48 4-14 Operating the Inverter 605 Series Frequency Inverter...
Page 49: Connecting The Operator Station
HINT: Customise the action of the Operator Station to create an effective working tool. Spend time setting up the OPERATOR menu, as this is the list of parameters most used in the operation of your Inverter. Refer to “ 605 Series Frequency Inverter...
Page 50 0000 to FFFF Indictes which trips are currently active. (Refer to trips status, page) FIRST TRIPS Tag No. 6 enumerated Indictes the source of the first trip from when a trip occurs. (Refer to trips status, page) 605 Series Frequency Inverter...
Page 51 Tag No. 52 FALSE / TRUE The True or False output demand. (Refer to digital output, page) DOUT 2 VALUE Tag No. 55 FALSE / TRUE The True or False output demand. (Refer to digital output, page) 605 Series Frequency Inverter...
Page 52: Controlling The Operator Station
Parameter - Allows a writable parameter to be modified (this is indicated → → → → appearing on the left of the bottom line). PROG PROG Navigation - Toggles between current locations within the Operator menu PROG PROG and any other menu. PROG 605 Series Frequency Inverter...
Page 53: Led Indications
Start/Stop (Seq) is controlled from the terminals Speed Control (Ref) is controlled using the up (∆ ∆ ∆ ∆ ) and down (∇ ∇ ∇ ∇ ) keys Start/Stop (Seq) and Speed Control (Ref) are controlled using the Operator Station keys 605 Series Frequency Inverter...
Page 54: The Menu System
(∇) key at power-up takes you immediately to the `UP` FOR ACTION ALL PARAMETERS display in the LOAD FROM OP menu at level 2. The Advanced view mode is HEALTH LOCAL automatically selected. Note: Pressing the up (∆) key, as instructed, copies all 605 Series Frequency Inverter...
Page 55 Operator Station to the Inverter. The Operator Station will still contain the application data, allowing transfer to successive units. This information is replaced by any subsequent SAVE T O OP operation. 605 Series Frequency Inverter...
Page 56 The Inverter cannot run in this mode. The main use for this feature is if you write a configuration that starts running the motor every time the drive is turned on, and you need to interrupt it. Menu Viewing Levels”, page 5-15. 605 Series Frequency Inverter...
Page 57: Navigating The Menu System
NAVIGATING THE MENU menu is mapped. HINT: Remember that because the Menu and Parameter lists are looped, the ∆ ∆ ∆ ∆ key can quickly move you to the last Menu or Parameter in the loop. 605 Series Frequency Inverter...
Page 58: The Menu System Map
OPERATOR MENU CUSTOM SCREEN 1 CUSTOM SCREEN 2 SERIAL LINKS COMMS CONTROL SYSTEM PORT (P3) TEC OPTION VALUE FUNCTION VALUE FUNC 1 MISCELLANEOUS VALUE FUNC 10 LOGIC FUNCTION LOGIC FUNC 1 LOGIC FUNC 10 MULTIPLEXER DEMULTIPLEXER 605 Series Frequency Inverter...
Page 59: Changing A Parameter Value
Press the M key to display a further list of parameters. AUTO RESTART menu at level 4: AR TRIGGERS 1 AR TRIGGERS 2 TRIPS STATUS menu at level 4: DISABLED TRIPS ACTIVE TRIPS TRIP WARNINGS OP STATION menu at level 4: ENABLED KEYS 605 Series Frequency Inverter...
Page 60: Alert Message Displays
• LOCAL SETPOINT is displayed as SETPOINT (LOCAL) Pressing the L/R key when in Remote mode takes you directly to the SETPOINT (LOCAL) parameter with the Edit mode enabled. Press the PROG key to return to the previous display. 605 Series Frequency Inverter...
Page 61: The Mmi Diagnostics Menu
ACTIVE TRIPS Tag No. 4 0000 to FFFF Indictes which trips are currently active. (Refer to trips status, page) FIRST TRIPS Tag No. 6 enumerated Indictes the source of the first trip from when a trip occurs. 605 Series Frequency Inverter...
Page 62 Tag No. 52 FALSE / TRUE The True or False output demand. (Refer to digital output, page) DOUT 2 VALUE Tag No. 55 FALSE / TRUE The True or False output demand. (Refer to digital output, page) 605 Series Frequency Inverter...
Page 63: Special Menu Features
Note: Pressing the up (∆ ∆ ∆ ∆ ) ) ) ) key, as instructed, copies all parameter settings including motor specific data from the Operator Station to the Inverter. The Operator Station will still contain the application data, allowing transfer to successive units. This information is replaced by any subsequent SAVE T O OP operation. 605 Series Frequency Inverter...
Page 64: Changing The Product Code
Refer to “The Menu System Map”, page 5-10 to see how the viewing level changes the displayed menu. To change the viewing level, go to MENUS menu at level 1. The first parameter in this menu, VIEW LEVEL, selects the viewing level. 605 Series Frequency Inverter...
Page 65: Startup Screen Timeouts
E ENTER PASSWORD key to exit. The system is now `password locked’. 0000 Having activated the password protection, you can no HEALTH LOCAL longer edit the CHANGE PASSWORD parameter until you deactivate the password protection. 605 Series Frequency Inverter...
Page 66: To Deactivate Password Protection
OPERATOR MENU parameter that always displays the SETPOINT parameter). Setting the STARTUP SCREEN to an OPERATOR MENU parameter whose tag number is set to zero will cause the STARTUP SCREEN to revert to OPERATOR MENU 1. 605 Series Frequency Inverter...
Page 67: Customising The Welcome Screen
Write the application to the Operator Station via the SAVE TO OP menu at level 2. To view the SAVE TO OP menu the Operator Station must have Basic or Advanced view level selected. Connect the Operator Station to the receiving Inverter. 605 Series Frequency Inverter...
Page 68: Backing-Up Your Application
Refer to “Transferring Your Application to Another Inverter” above. You can have the Operator Station back-up the application each time a SAVE TO MEMORY is performed by enabling the AUTO BACKUP parameter. Refer to Chapter 6: “Programming Your Application” - OP STATION. 605 Series Frequency Inverter...
Page 69: Programming Your Application Introducing The Macro
There are 50 links available, each has its own identification number (“link” number). You make a link by setting the link’s “source” and “destination” tags to be the two parameter tag numbers to be linked. The outputs of function blocks are not updated whilst in this mode. 605 Series Frequency Inverter...
Page 70: Programming Rules
Boolean XXX.XX 0.00 0.01 XXX.XX Boolean TRUE 0.00 XXX.XX Boolean FALSE LOCAL ONLY (1) Enumerated XXX.XX 0.01 0.02 XXX.XX Enumerated REMOTE ONLY (2) Note that (2) will not always return Remote Only Table 6-1 Execution Rules 605 Series Frequency Inverter...
Page 71: Saving Your Modifications
4 ANALOG INPUT 2 Station easier, MMI parameter names may vary slightly from Function Block names. AIN 2 SCALE AIN 2 OFFSET AIN 2 TYPE AIN 2 BREAK ENBL AIN 2 BREAK VAL AIN 2 VALUE AIN 2 BREAK 605 Series Frequency Inverter...
Page 72: Hexadecimal Representation Of Trips
“1” in digit 3, an “8” and a “2” in digit 2, (8+2 = 10, displayed as A), and an “8” in digit 1. This in turn represents the active trips I*T TRIP, MOTOR STALLED, INPUT 1 BREAK and HEATSINK TEMP, (an unlikely situation). 605 Series Frequency Inverter...
Page 73: Function Block Descriptions
INJ BRAKING 6-33 TRIPS HISTORY 6-68 6-34 TRIPS STATUS 6-69 LOCAL CONTROL 6-35 UNDERLAP COMP 6-71 LOGIC FUNCTION 6-36 VALUE FUNCTION 6-72 MINIMUM SPEED 6-40 VECTOR FLUXING 6-79 MULTIPLEXER 6-41 VOLTAGE CONTROL 6-80 ZERO SPEED 6-81 605 Series Frequency Inverter...
Page 74: Analog Digin
LEVEL will cause the output VALUE to be TRUE. Similarly, an input less than the comparison LEVEL will cause the output VALUE to be FALSE. +10V 100% raw input LEVEL -10V TRUE 1 (TRUE) VALUE FALSE 0 (FALSE) 605 Series Frequency Inverter...
Page 75 Hardware Input Hardware Input Hardware Input Hardware Input Equivalent % Equivalent % Equivalent % Equivalent % Suggested Level Suggested Level Suggested Level Suggested Level 0 to 20mA 20mA -10 to 10V -10V 100% 0 to 10V 100% 605 Series Frequency Inverter...
Page 76: Analog Input
The value that will appear as the VALUE output when BREAK is TRUE VALUE Range: xxx.xx % The input reading with scaling and offset applied. BREAK Range: FALSE / TRUE Indicates that the input sensor signal is not present. See below for more details on break detection. 605 Series Frequency Inverter...
Page 77 SW1/3 OFF, SW1/4 ON INPUT Terminal 4 0-10V* SW1/3 OFF, SW1/4 OFF* SW1/3 ON, SW1/4 OFF ± 10V * Default settings, as shown Table 6-2 Select Input Signal Figure 6-3 I/O Configuration Switches shown at Manufacturing Defaults 605 Series Frequency Inverter...
Page 78: Analog Output
(i.e. 0V on the 0 to 10V range), a value of 100.00% causes the output to be equal to the high hardware range, (i.e. 10V on the 0 to 10V range). SCALE OFFSET TYPE VALUE OUTPUT 605 Series Frequency Inverter...
Page 79 Switch Settings ANALOG 0-20 or 4-20mA SW2/1 OFF, SW2/2 OFF OUTPUT Terminal 5 0-10V* SW2/1 ON, SW2/2 ON* * Default settings, as shown Table 6-3 Select Input Signal Figure 6-4 I/O Configuration Switches shown at Manufacturing defaults 605 Series Frequency Inverter...
Page 80: Auto Restart
If a trip is included in both TRIGGERS 1 and TRIGGERS 2, then the times associated with TRIGGERS 1 will take priority. Refer to “Hexadecimal Representation of Trips” at the beginning of this chapter for an explanation of the four-digit code. 605 Series Frequency Inverter...
Page 81 TIME LEFT Range: xxxx.x s When in the timing sub-state, this parameter indicates the time left before an auto restart attempt will be permitted. When non-zero, this value is unaffected by changes to ATTEMPT DELAY 1. 605 Series Frequency Inverter...
Page 82: Autotune
Autotune can only be initiated from the “stopped” condition. The function block cannot be changed whilst the drive is running. When the test is complete, the stack is disabled and the motor left to coast. 605 Series Frequency Inverter...
Page 83: Brake Control
OFF HOLD TIME or ON HOLD TIME. Functional Description frequency ON FREQUENCY OFF FREQUENCY time load ON LOAD time RELEASE time HOLD time t = ON HOLD TIME t = OFF HOLD TIME 605 Series Frequency Inverter...
Page 84: Comms Control
Diagnostic indicating if operating in Remote Sequencing Comms Mode COMMS REF Range: FALSE / TRUE Diagnostic indicating if operating in Remote Reference Comms Mode. If FALSE (0), the inverter may be in Local Reference mode or Remote Reference Terminal mode. 605 Series Frequency Inverter...
Page 85: Current Feedback
% of the FULL LOAD CALIB setting. I MAGNETISING Range: xxxx.x A This diagnostic contains the level of magnetising (flux producing) rms line current component being drawn from the Inverter. 605 Series Frequency Inverter...
Page 86 100.0% in the field diagnostic indicates that the motor is operating at rated flux. The torque current component is re-scaled to provide a LOAD diagnostic. A value of 100.0% in the load diagnostic indicates that the motor is operating at rated torque or full load. 605 Series Frequency Inverter...
Page 87: Current Limit
1 : LOAD REGEN LIM ENABLE Range: FALSE / TRUE This parameter enables or disables REGEN I LIMIT. LIMITING Range: FALSE / TRUE This diagnostic indicates whether the current limit is active (altering inverter output frequency) or inactive. 605 Series Frequency Inverter...
Page 88: Custom Screen
8 : X.XXX_ FORMULA Range: Enumerated - see below Enumerated Value : Formula 0 : A/B * X + C 1 : A/B * (X+C) 2 : A/(B * X) + C 3 : A/(B * (X+C)) 605 Series Frequency Inverter...
Page 89 Refer to the OPERATOR MENU function block description for details of how to display the custom screens on the OPERATOR menu. Character Sets The table below lists the characters supported by the 605 software in decimal and hexadecimal. ’ “ & ‘ < > 605 Series Frequency Inverter...
Page 90: Demultiplexer
Parameter Descriptions INPUT Range: 0000 to FFFF The input to be split into its component bits. OUTPUT 0 TO OUTPUT 15 Range: FALSE / TRUE Each output returns the corresponding bit of the 16 bit input word. 605 Series Frequency Inverter...
Page 91: Digital Input
The input electronics of the Inverter converts the input signal to a TRUE or FALSE logic value. The digital input block takes this value and optionally inverts it before providing the VALUE output. INVERT UNPROCESSED VALUE INPUT 605 Series Frequency Inverter...
Page 92: Digital Output
The inverter has two physical digital outputs. There is a DIGITAL OUTPUT function block associated with each of these: DIGITAL OUTPUT 1 is associated with terminal 13 DIGITAL OUTPUT 2 is associated with terminal 14 INVERT reverses the output logic. INVERT OUTPUT VALUE 605 Series Frequency Inverter...
Page 93: Dynamic Braking
With this information the 605 inverter is able to deduce the loading on the brake resistor. An optional trip may be enabled should the resistor be loaded beyond its capabilities. Refer also to Chapter 13: “Application Notes” - Dynamic Braking. 605 Series Frequency Inverter...
Page 94: Encoder
Control Terminal 16 Control Terminal 17 Control Terminal 17 Control Terminal 16 Control Terminal 16 Control Terminal 17 Control Terminal 17 QUADRATURE QUADRATURE QUADRATURE QUADRATURE CLOCK/DIR CLOCK/DIR CLOCK/DIR CLOCK/DIR CLOCK CLOCK CLOCK (DIGITAL INPUT 6) CLOCK CLOCK CLOCK 605 Series Frequency Inverter...
Page 95: Fluxing
Setting the value of auto boost too high can cause the Inverter to enter current limit. If this occurs, the Inverter will be unable to ramp up in speed. Reducing the value of auto boost will eliminate this problem. 605 Series Frequency Inverter...
Page 96 Correct no-load motor fluxing at low inverter output frequencies can be achieved by setting the FIXED BOOST parameter. Correct motor fluxing under load conditions is achieved by setting the AUTO BOOST parameter. The motor is correctly fluxed when the FIELD diagnostic in the CURRENT FEEDBACK function block reads 100.0% . 605 Series Frequency Inverter...
Page 97: Flycatching
The rate of rise of volts from the search level to the working level after a successful speed search. Refluxing the motor too quickly can cause the drive to trip on either overvoltage or overcurrent. In either case, increasing this parameter will reduce the risk of tripping. 605 Series Frequency Inverter...
Page 98 Initially, the search is performed in the direction of the speed setpoint. If the drive fails to identify the motor speed in this direction, a second speed search is performed in the reverse direction. Unidirectional The search is performed only in the direction of the speed setpoint. 605 Series Frequency Inverter...
Page 99: I/O Trips
Functional Description The I/O TRIPS function block allows trips to be generated by signals on the input terminals of the inverter. Refer to Chapter 7 for a description of the trips supported by the 605 inverter. 605 Series Frequency Inverter...
Page 100: I*T Trip
This avoids spurious trips while maintaining the monitoring function. Refer to Chapter 7 for a description of the trips supported by the 605 Inverter. 605 Series Frequency Inverter...
Page 101: Inj Braking
BASE VOLTS Range: 0.00 to 115.47 % Determines the maximum volts at base speed applied to the motor during injection braking. ACTIVE Range: FALSE / TRUE Indicates the state of the inverter. TRUE when injection braking. 605 Series Frequency Inverter...
Page 102: Jog
The JOG function block is used to configure the action of the 605 inverter when used in jog mode. The various operating modes are described in more detail in Chapter 4: “Operating the Inverter” - The Start/Stop Mode Explained. 605 Series Frequency Inverter...
Page 103: Local Control
Remote Reference REMOTE REVERSE REMOTE SEQ Range: FALSE / TRUE This parameter indicates the present source of the sequencing commands. REMOTE REF Range: FALSE / TRUE This parameter indicates the present source of the reference signal. 605 Series Frequency Inverter...
Page 104: Logic Function
NOT(A) – [224] TYPE – Parameter Descriptions INPUT A Range: FALSE / TRUE General purpose logic input. INPUT B Range: FALSE / TRUE General purpose logic input. INPUT C Range: FALSE / TRUE General purpose logic input. 605 Series Frequency Inverter...
Page 105 INPUT B OUTPUT INPUT C NOR(A,B,C) If at least one of A or B or C is NOR(A,B,C) TRUE then the OUTPUT is INPUT A FALSE, otherwise the OUTPUT is TRUE. OUTPUT INPUT B INPUT C 605 Series Frequency Inverter...
Page 106 This function outputs a pulse of 20ms duration when INPUT A to the block becomes FALSE. When INPUT C is TRUE, the output is inverted. AND(A,B,!C) Input State AND(A,B,!C) Output State INPUT A INPUT B OUTPUT INPUT C Refer to the Truth Table. FALSE = 0, TRUE = 1. 605 Series Frequency Inverter...
Page 107 INPUT A INPUT B as reset . OUTPUT INPUT B R FLIP-FLOP This is a reset dominant flip- R FLIP-FLOP flop. INPUT A functions as INPUT A reset, and INPUT B as set . OUTPUT INPUT B 605 Series Frequency Inverter...
Page 108: Minimum Speed
100% for an input that goes from 0 to 100%. Note the constraints:- min >= 0 input >= 0 input max = 100% 100% 200% 605 Series Frequency Inverter...
Page 109: Multiplexer
INPUT 13 INPUT 14 Parameter Descriptions INPUT 15 OUTPUT INPUT 0 TO INPUT 15 Range: FALSE / TRUE The boolean inputs to be assembled into a single word. OUTPUT Range: 0000 to FFFF The resulting word. 605 Series Frequency Inverter...
Page 110: Operator Menu
255: SPEED DEMAND 591: DRIVE FREQUENCY 67: MOTOR CURRENT 72: LOAD 75: DC LINK VOLTS 370: CURRENT LIMITING Also, the Startup screen is selected to display OPERATOR MENU 1, which is fixed to display the SETPOINT parameter. 605 Series Frequency Inverter...
Page 111: Op Station
ENABLED 0060 ENABLED ENABLED 0070 ENABLED ENABLED ENABLED 0080 ENABLED 0090 ENABLED ENABLED 00A0 ENABLED ENABLED 00B0 ENABLED ENABLED ENABLED 00C0 ENABLED ENABLED 00D0 ENABLED ENABLED ENABLED 00E0 ENABLED ENABLED ENABLED 00F0 ENABLED ENABLED ENABLED ENABLED 605 Series Frequency Inverter...
Page 112 When TRUE, this diagnostic output indicates that the connected Operator Station contains a configuration that may be loaded into the inverter. OP VERSION Range: 0000 to FFFF Displays the software version of the Operator Station. It is cleared to 0000 if no Operator Station is connected. 605 Series Frequency Inverter...
Page 113: Password
Enables password protection of all parameters shown in the OPERATOR menu (except for the local setpoint entry). When set to TRUE, the parameters are read-only whenever the inverter is password locked. When FALSE, the parameters can be adjusted regardless of the password. 605 Series Frequency Inverter...
Page 114: Pattern Gen
(e.g. 9kHz) reduces audible motor noise but only at the expense of higher inverter losses and smooth motor rotation at low output frequencies. A low setting of carrier frequency (e.g. 3kHz), reduces inverter losses but increases audible motor noise. 605 Series Frequency Inverter...
Page 115: Pid
This parameter is the true proportional gain of the PID controller. With a P gain of zero, the PID output would be zero. I TIME CONST Range: 0.01 to 100.00 s The integral time constant of the PID controller. 605 Series Frequency Inverter...
Page 116 This error term is then used by the PID. The output of the PID may be used to trim the demand setpoint via the SPEED TRIM parameter in the REFERENCE function block. 605 Series Frequency Inverter...
Page 117: Preset
– 0.00 % – [559] INPUT 5 – 0.00 % – [549] INPUT 6 – 0.00 % – [560] INPUT 6 – 0.00 % – [550] INPUT 7 – 0.00 % – [561] INPUT 7 – 605 Series Frequency Inverter...
Page 118 When SELECT INPUT is set to 4, 5, 6 or 7, OUTPUT 2 will return a value of zero. SELECT INPUT INPUT 0 INPUT 1 INPUT 2 INPUT 3 OUTPUT 1 INPUT 4 INPUT 5 INPUT 6 INPUT 7 OUTPUT 2 605 Series Frequency Inverter...
Page 119: Raise/Lower
RAMP RATE. If OUTPUT is less than MIN VALUE the OUTPUT will ramp up to MIN VALUE at RAMP RATE. IMPORTANT: Do not set MIN VALUE to greater than MAX VALUE, as the resulting value of OUTPUT will be unpredictable. 605 Series Frequency Inverter...
Page 120: Reference
Indicates demanded direction. This may not be the actual direction as no account of setpoint sign is taken. LOCAL SETPOINT Range: 0.00 to 100.00 % (h) Indicates the Operator Station setpoint. It is always a positive quantity; saved on power down. Direction is taken from LOCAL REVERSE. 605 Series Frequency Inverter...
Page 121 (Mode is selectable in COMMS CONTROL block) Local Reference SPEED SETPOINT MAX SPEED CLAMP sign change SYSTEM SPEED DEMAND LOCAL SETPOINT * RAMP SPEED TRIM TRIM IN LOCAL MIN SPEED CLAMP REVERSE LOCAL REVERSE * Set only from the Operator Station 605 Series Frequency Inverter...
Page 122: Sequencing Logic
Setting this parameter to FALSE disables the inverter operation and causes the motor to coast. The action of setting this parameter to TRUE is latched. The inverter can not be restarted until the coast stop is completed. 605 Series Frequency Inverter...
Page 123 This parameter indicates the current state of remote direction and RUN REV. Note - this is the demanded direction, not the actual direction. HEALTHY Range: FALSE / TRUE Set FALSE when the inverter trips, and set TRUE when the the run command is removed. 605 Series Frequency Inverter...
Page 124: Setpoint Scale
The function blocks on the output side of this block process the setpoint as a percentage of the LIMIT FREQUENCY. MAX SPEED LIMIT FREQUENCY ÷ OUTPUT INPUT 605 Series Frequency Inverter...
Page 125: Skip Frequencies
Diagnostic on the output of the function block in % OUTPUT HZ Range: xxxx.x Hz Diagnostic on the output of the function block in Hz INPUT HZ Range: xxxx.x Hz Diagnostic on the input of the function block in Hz 605 Series Frequency Inverter...
Page 126 Setting the BAND to 0 causes the value of BAND 1 to be used for this band. The behaviour of this function block is illustrated below. Drive Frequency Skip band Skip Frequency Setpoint Drive Frequency Frequency 2 Frequency 1 Setpoint Drive Frequency Frequency 1 Frequency 2 Setpoint 605 Series Frequency Inverter...
Page 127: Slew Rate Limit
This causes the slew rate limits block to hold the setpoint at its current value. This typically lasts for only 1ms, time for the excess energy to be dumped into the braking resistor. HOLD SIGNAL ACCEL LIMIT SETPOINT DECEL LIMIT 605 Series Frequency Inverter...
Page 128: Slip Comp
Based on the rated speed, the no load speed and the rated load of the motor, the slip compensation block adjusts the demand frequency to compensate for any speed slippage resulting from the load. Torque No Load Speed (synchronous speed) Rated Torque Speed Rated Speed 605 Series Frequency Inverter...
Page 129: Stabilisation
This can be experienced at approximately half full speed, and under 2 FUNCTION BLOCKS low load conditions. 3 MOTOR CONTROL 4 STABILISATION STB ENABLE Parameter Descriptions Range: FALSE / TRUE ENABLE Enables (or disables) the stabilisation function. 605 Series Frequency Inverter...
Page 130: Stall Trip
If the estimated load exceeds the STALL LIMIT for a time greater than STALL TIME then the stall trip will become active. The timer is reset whenever the estimated load is less than the STALL LIMIT. Refer to Chapter 7 for a description of the trips supported by the 605 inverter. 605 Series Frequency Inverter...
Page 131: Stop
Rate at which the SPEED DEMAND is ramped to zero (see REFERENCE function block) FINAL STOP RATE Range: 12 to 4800 Hz/s Rate at which any internally generated setpoint trims are removed. For example, the trim due to the slip compensation block. 605 Series Frequency Inverter...
Page 132: System Port (P3)
The parameters below are used to identify 3 SERIAL LINKS the inverter to the controlling software. 4 SYSTEM PORT (P3) The port uses the Eurotherm standard EI BISYNCH ASCII protocol. GROUP ID (GID) UNIT ID (UID) Parameter Descriptions GROUP ID (GID) Range: 0 to 9 The Eurotherm protocol group identity address.
Page 133: System Ramp
Sets the acceleration rate in units of percent per second², i.e. if the full speed of the machine is 1.25m/s then the acceleration will be: 1.25 x 75.00% = 0.9375m/s² SRAMP DECEL Range: 0.00 to 100.00 % This functions in the same way as SRAMP ACCEL above. 605 Series Frequency Inverter...
Page 134 Chapter 4: “Operating the Inverter” - Starting and Stopping Methods, describes the use of the system ramp. The ramp output takes the form shown below. S-Ramp Deceleration Acceleration Jerk 1 Jerk 4 Jerk 2 Jerk 3 Time (secs) Jerk Acceleration Velocity 605 Series Frequency Inverter...
Page 135: Tec Option
The version of the Technology Option card. If no option is fitted then the version is reset to zero. OUTPUT 1 and OUTPUT 2 Range: 0000 to FFFF The use of these output parameters depends on the Type of Technology Option card fitted. Refer to the Technology Manual. 605 Series Frequency Inverter...
Page 136: Trips History
Every time a new trip occurs this is entered as TRIP 1 (NEWEST) and the other recorded trips are moved down. If more than ten trips have occurred since the inverter was configured then only the ten most recent trips will be available for inspection. These parameters are preserved through a power failure. 605 Series Frequency Inverter...
Page 137: Trips Status
5 : EXTERNAL TRIP 6 : INPUT 1 BREAK 7 : INPUT 2 BREAK 8 : MOTOR STALLED 9 : I*T TRIP 10 : BRAKE RESISTOR 11 : BRAKE SWITCH 12 : OP STATION 13 : LOST COMMS 605 Series Frequency Inverter...
Page 138 The ACTIVE TRIPS, WARNINGS and DISABLED TRIPS parameters use a four digit hexadecimal number to identify individual trips. Each trip has a unique corresponding number. Refer to “Hexadecimal Representation of Trips” at the beginning of this Chapter. 605 Series Frequency Inverter...
Page 139: Underlap Comp
The delay causes errors in the inverter output voltage leading to non- sinusiodal motor currents at low motor speeds. The result is motor cogging, and a loss of motor torque at low speeds. Underlap compensation removes underlap errors, and provides consistent motor operation regardless of motor speed. 605 Series Frequency Inverter...
Page 140: Value Functions
If inputs and outputs are time values, divide the time in seconds by a factor of ten, i.e. 11.3 seconds = 1.13%. Conversely, outputs are multiplied by a factor of ten to obtain their value in seconds. Boolean inputs or outputs are FALSE if zero, and TRUE if non-zero. 605 Series Frequency Inverter...
Page 141 INPUT B (A*B)/C The OUTPUT is set to (INPUT A * INPUT B) / (INPUT C). The algorithm compensates for the remainder term. A+B+C The OUTPUT is set to (INPUT A + INPUT B + INPUT C). 605 Series Frequency Inverter...
Page 142 INPUT A OUTPUT 0.00 ≠0 0.01 ≠0 0.02 ≠0 ≠0 0.03 ≠0 0.04 ≠0 ≠0 0.05 ≠0 ≠0 0.06 ≠0 ≠0 ≠0 0.07 In the above table, ≠0 indicates that the corresponding input is not zero. 605 Series Frequency Inverter...
Page 143 INPUT A becoming FALSE starts the delay timer. INPUT B sets the duration of the delay. Setting INPUT C to TRUE (≠0) inverts the output. At the end of the duration, OUTPUT becomes FALSE unless INPUT A has reverted to TRUE. 605 Series Frequency Inverter...
Page 144 TRUE. (INPUT A is assumed to be a sequence of TRUE pulses and FALSE off periods.) INPUT B sets the length of the minimum pulse required. INPUT C inverts the output when TRUE. The duration of the pulse is at least the period set by INPUT B. 605 Series Frequency Inverter...
Page 145 INPUT B (this is fulfilled in the default condition when inputs A, B & C are all zero) If INPUT C is set to a negative value, its absolute value defines the window range, and the output is inverted. 605 Series Frequency Inverter...
Page 146 This is the same as WINDOW (enumerated value 19) except that there is no NO HYST hysterisis when inside the `window’. Thus, from the diagram given in WINDOW, if INPUT B = 5 and INPUT C = 4 then the range is 3 to 7. 605 Series Frequency Inverter...
Page 147: Vector Fluxing
Range: 0.0 to 1000.0 mH This parameter is used to program the value of the motor per-phase stator mutual (magnetising) inductance. SUPPLY VOLTAGE Range: xxxx.x V This parameter indicates the line to line rms supply voltage to the inverter. 605 Series Frequency Inverter...
Page 148: Voltage Control
VOLTAGE MODE parameter above when set to FIXED. BASE VOLTS Range: 0.00 to 115.47 % This parameter directly scales the output of the voltage control function block, thus allowing further scaling of the inverter output volts if required. 605 Series Frequency Inverter...
Page 149: Zero Speed
AT ZERO SPEED Range: FALSE / TRUE TRUE when at zero, as defined by the LEVEL and BAND parameters. Functional Description Example where BAND = 0.2% input 0.7% BAND window (LEVEL) 0.5% 0.3% true zero AT ZERO SPEED 605 Series Frequency Inverter...
Page 150: Motor-Specific Parameters
LEAKAGE INDUC MUTUAL INDUC MOTOR VOLTS VECTOR FILTER TC MOTOR CONNECTION POWER FACTOR ENCODER LINES FLY SEARCH VOLTS FLY SEARCH TIME INJ FREQUENCY INJ DC PULSE INJ FINAL DC INJ DC LEVEL DEFLUX TIME INJ BASE VOLTS 605 Series Frequency Inverter...
Page 151: Trips And Fault Finding
Reset the trip(s) using the remote trip reset input, or by pressing the STOP/RESET key on the DEFAULT Operator Station. Success is indicated by the HEALTH LED (on the unit or MMI) ceasing to flash and returning to a healthy “ON” state. The programming block SEQUENCING LOGIC::TRIPPED output is reset to FALSE. 605 Series Frequency Inverter...
Page 152: Using The Operator Station To Manage Trips
I*t upper limit level is set too low I*t time duration is set to low BRAKE RESISTOR External dynamic braking resistor has Trying to decelerate a large inertia load too quickly or been overloaded too often 605 Series Frequency Inverter...
Page 153: Automatic Trip Reset
Because you are controlling the Inverter locally (no MMI or Comms link etc.), the unit must be returned to Eurotherm Drives for reprogramming, refer to Chapter 8: “Routine Maintenance and Repair” for address details. However, if you have access to an Operator Station or suitable PC programming tool, the unit can be reset.
Page 154: Operator Station Indications (When Connected)
If data will not save correctly, the Operator Station will display a failure message. In this case, the Inverter has developed a fault and must be returned to Eurotherm Drives. Refer to Chapter 8: “Routine Maintenance and Repair" for address details.
Page 155: O U T Inea I N T E N A N C E A N D E P A Ir
Repair There are no user-serviceable components. IMPORTANT: MAKE NO ATTEMPT TO REPAIR THE UNIT - RETURN IT TO EUROTHERM DRIVES. Saving Your Application Data Although the Inverter retains saved settings during power-down, it would be wise for you to keep your Operator Station.
Page 156 Routine Maintenance and Repair 605 Series Frequency Inverter...
Page 157: Sequencing Logic
Ready Ready Ready Ready FALSE FALSE FALSE TRUE TRUE TRUE TRUE FALSE Healthy Healthy Healthy Healthy TRUE TRUE TRUE TRUE TRUE TRUE FALSE FALSE Note 3 Table 9-2 Parameter States for the MAIN SEQ STATE Parameter 605 Series Frequency Inverter...
Page 158: Transition Of States
Fast Stop timer expired OR Fast Stop Mode = Coast Stop OR Inverter at zero setpoint Trip Active Tripped Stack quenched Tripped Switch On Disabled NOT Trip AND Trip Reset 0->1 transition Table 9-3 Transition Matrix 605 Series Frequency Inverter...
Page 159: State Diagram
Sequencing Logic State Diagram 3,5,8,12,17 Not Ready To Switch Trip Active On #1 Tripped Switch On Disabled Ready To Switch On Switched On Ramp to zero Delay Enabled Fast Stop Active Program Stop #6 605 Series Frequency Inverter...
Page 160: Communications Command
(Not) Disable Voltage Replaces the /COAST STOP parameter of the SEQUENCING LOCIC function block. When Set (=1) is the same as: /COAST STOP TRUE When Cleared (= 0) is the same as : /COAST STOP FALSE 605 Series Frequency Inverter...
Page 161: Example Commands
Not implemented. It is intended to allow the PLC to toggle between local and remote. The state of this must be set (=1) to allow this feature to be added in the future. Example Commands 047F hexadecimal to RUN 047E hexadecimal to STOP 605 Series Frequency Inverter...
Page 162: Communications Status
Set (=1) only when in START DISABLED state. Remote This bit is set (= 1) if the Inverter is in Remote mode AND the parameter REMOTE COMMS SEL of the COMMS CONTROL function block is Set (= 1). 605 Series Frequency Inverter...
Page 163: Arameter Pecification Able
6. This parameter cannot be the source of a link. 7. This parameter can only be written to when the Inverter is stopped. 8. This parameter can only be written to when the Inverter is in configuration mode. 605 Series Frequency Inverter...
Page 164: Specification Table: Tag Number Order
BOOL FALSE / TRUE Output DIN 3 INVERT DIGITAL INPUT 3 BOOL FALSE / TRUE DIN 3 VALUE DIGITAL INPUT 3 BOOL FALSE / TRUE Output DIN 4 INVERT DIGITAL INPUT 4 BOOL FALSE / TRUE 605 Series Frequency Inverter...
Page 165 ANALOG DIGIN 1 BOOL FALSE / TRUE Output A DIN 1 LEVEL ANALOG DIGIN 1 0.00 to 100.00 % A DIN 1 HYST ANALOG DIGIN 1 0.00 to 50.00 % STARTUP SCREEN OPERATOR MENU 0 to 15 605 Series Frequency Inverter...
Page 166 FALSE / TRUE INPUT A VALUE FUNC 1 -300.00 to 300.00 % INPUT B VALUE FUNC 1 -300.00 to 300.00 % INPUT C VALUE FUNC 1 -300.00 to 300.00 % OUTPUT VALUE FUNC 1 xxx.xx % Output 605 Series Frequency Inverter...
Page 167 -300.00 to 300.00 % INPUT B VALUE FUNC 8 -300.00 to 300.00 % INPUT C VALUE FUNC 8 -300.00 to 300.00 % OUTPUT VALUE FUNC 8 xxx.xx % Output TYPE VALUE FUNC 8 ENUM Same as tag 134 605 Series Frequency Inverter...
Page 168 INPUT A LOGIC FUNC 7 BOOL FALSE / TRUE INPUT B LOGIC FUNC 7 BOOL FALSE / TRUE INPUT C LOGIC FUNC 7 BOOL FALSE / TRUE OUTPUT LOGIC FUNC 7 BOOL FALSE / TRUE Output 605 Series Frequency Inverter...
Page 169 0.0 to 600.0 s FAST STOP RATE STOP 0.0 to 600.0 s REF MODES LOCAL CONTROL ENUM 0 : LOCAL/REMOTE 1 : LOCAL ONLY 2 : REMOTE ONLY STOP ZERO SPEED STOP 0.00 to 100.00 % 605 Series Frequency Inverter...
Page 170 Output REMOTE SEQ MODES COMMS CONTROL ENUM 0 : TERMINALS/COMMS 1 : TERMINALS ONLY 2 : COMMS ONLY REMOTE REF MODES COMMS CONTROL ENUM Same as tag 307 COMMS TIMEOUT COMMS CONTROL 0.0 to 600.0 s 605 Series Frequency Inverter...
Page 171 PRESET 1 -300.00 to 300.00 % PRESET 1 INPUT 5 PRESET 1 -300.00 to 300.00 % PRESET 1 INPUT 6 PRESET 1 -300.00 to 300.00 % PRESET 1 INPUT 7 PRESET 1 -300.00 to 300.00 % 605 Series Frequency Inverter...
Page 172 SOURCE 1 LINKS S_TAG -787 to 787 5, 8 DESTINATION 1 LINKS D_TAG 0 to 787 5, 8 SOURCE 2 LINKS S_TAG -787 to 787 5, 8 DESTINATION 2 LINKS D_TAG 0 to 787 5, 8 605 Series Frequency Inverter...
Page 173 SOURCE 27 LINKS S_TAG -787 to 787 5, 8 DESTINATION 27 LINKS D_TAG 0 to 787 5, 8 SOURCE 28 LINKS S_TAG -787 to 787 5, 8 DESTINATION 28 LINKS D_TAG 0 to 787 5, 8 605 Series Frequency Inverter...
Page 174 Same as tag 6 Output, 2 TRIP 6 TRIPS HISTORY ENUM Same as tag 6 Output, 2 TRIP 7 TRIPS HISTORY ENUM Same as tag 6 Output, 2 TRIP 8 TRIPS HISTORY ENUM Same as tag 6 Output, 2 605 Series Frequency Inverter...
Page 175 PRESET 8 -300.00 to 300.00 % PRESET 8 INPUT 3 PRESET 8 -300.00 to 300.00 % PRESET 8 INPUT 4 PRESET 8 -300.00 to 300.00 % PRESET 8 INPUT 5 PRESET 8 -300.00 to 300.00 % 605 Series Frequency Inverter...
Page 176 WORD AR INITIAL DLY 1 AUTO RESTART 0.0 to 600.0 s AR ENABLE AUTO RESTART BOOL FALSE / TRUE AR ATTEMPTS AUTO RESTART 1 to 10 AR ATTEMPT DLY 1 AUTO RESTART 0.0 to 600.0 s 605 Series Frequency Inverter...
Page 177 FALSE / TRUE Output OUTPUT 14 DEMULTIPLEXER BOOL FALSE / TRUE Output OUTPUT 15 DEMULTIPLEXER BOOL FALSE / TRUE Output COEFFICIENT B CUSTOM SCREEN 2 1 to 30000 HIGH LIMIT CUSTOM SCREEN 2 -30000 to 30000 605 Series Frequency Inverter...
Page 178 0000 to FFFF Output TEC OPTION OUT 2 TEC OPTION WORD 0000 to FFFF Output SLIP ACTIVE SLIP COMP BOOL FALSE / TRUE Output PID SP NEGATE BOOL FALSE / TRUE PID FEEDBACK -300.00 to 300.00% 605 Series Frequency Inverter...
Page 179 10-17 Parameter Specification Table (MMI) Name Block Type Range Notes PID FB NEGATE BOOL FALSE / TRUE PID ERROR xxx.xx% Output 605 Series Frequency Inverter...
Page 180: Product-Related Default Values
14.9 10.6 56.9 30.4 69.1 42.4 MUTUAL INDUC 626.0 333.7 257.2 142.5 626.0 333.7 783.9 446.2 MOTOR VOLTS 230.0V 230.0V 230.0V 230.0V 400.0V 400.0V 400.0V 400.0V MOTOR CONNECTION DELTA DELTA DELTA DELTA STAR STAR DELTA DELTA 605 Series Frequency Inverter...
Page 181: E C Hnic A L P E C If Ic A T Io Ns
3 & 6 220-240V ±10%, 50-60Hz ±5% 220-240 3 0.75 CO388971 3 & 6 220-240V ±10%, 50-60Hz ±5% 220-240 1 CO388970 3 & 6 220-240V ±10%, 50-60Hz ±5% 220-240 3 220-240V ±10%, 50-60Hz ±5% CO388971 3 & 6 605 Series Frequency Inverter...
Page 182: Cabling Requirements For Emc Compliance
220-240 15.0 20.0 220-240 10.0 220-240 10.5 23.0 25.0 220-240 10.5 12.0 15.0 (16.0 for Europe) 220-240 16.5 16.0 20.0 380-460 0.75 0.75 10.0 380-460 0.75 10.0 380-460 0.75 10.0 380-460 11.0 15.0 (16.0 for Europe) 605 Series Frequency Inverter...
Page 183: Terminal Block Wire Sizes
220-240 220-240V 15.0 20.0 220-240 ±10% 10.0 220-240 10.5 150% 45-65Hz 23.0 25.0 220-240 10.5 12.0 15.0 max. 220-240 16.5 16.0 20.0 380-460 0.75 seconds 10.0 380-460 380-460V 10.0 380-460 10.0 ±10% 380-460 45-65Hz 11.0 15.0 605 Series Frequency Inverter...
Page 184: Control Terminals
0V reference for digital i/o DIN6/ENCA 0-24V Configurable digital input (Encoder Channel A) Default function = unconfigured DIN7/ENCB 0-24V Configurable digital input (Encoder Channel B) Default function = unconfigured 24V supply for digital inputs Load 180mA maximum 605 Series Frequency Inverter...
Page 185: Analog Inputs/Outputs
3, 6, 9 220-240 220-240 3, 6, 9 220-240 220-240 3, 6, 9 220-240 220-240 3, 6, 9 380-460 0.75 380-460 0.75 380-460 380-460 3, 6, 9 380-460 380-460 3, 6, 9 380-460 380-460 3, 6, 9 605 Series Frequency Inverter...
Page 186: Supply Harmonic Analysis
Inverter Type Three Phase Single Phase 605 Type Motor Power 0.75 0.75 0.75 (kW) Fundamental Voltage (V) Typical Motor Efficiency Harmonic No. RMS Current (A) 12.0 12.9 11.9 10.1 Total RMS Current (A) THD (V) % 605 Series Frequency Inverter...
Page 187: Ertification For The Nverter
For compliance with EMC requirements, we recommend that the “0V/signal ground” is separately earthed. When a number of units are used in a system, these terminals should be connected together at a single, local earthing point. 605 Series Frequency Inverter...
Page 188: Cabling Requirements
Producing increased heating inside the internal/external ac supply EMC filter from the increased conducted emissions. These effects can be overcome by adding motor chokes or an EMC motor output filter at the output of the VSD. 605 Series Frequency Inverter...
Page 189: Emc Installation Options
VSD and be connected to the motor protective earth terminal on the VSD. motor cable screen AC Supply External Motor Supply Filter As short as possible (0.3 metres maximum) Two cables for permanent earthing Figure 12-1 EMC and Safety Earthing Cabling 605 Series Frequency Inverter...
Page 190: Star Point Earthing
2 Dirty Earth Busbar (insulated from the mounting panel) Used for all power earths, i.e. protective earth connection. It is also used as a reference for any 110 or 220V control used, and for the control transformer screen. 605 Series Frequency Inverter...
Page 191: Sensitive Equipment
Office personal computers • Capacitive devices such as proximity sensors and level transducers • Mains borne communication systems • Equipment not suitable for operation in the intended EMC environment, i.e. with insufficient immunity to new EMC standards 605 Series Frequency Inverter...
Page 192: Requirements For Ul Compliance
Therefore, the installer must provide correct Type 1 closures for all unused clearance holes provided within the Inverter’s glandplate. Type 1 Enclosed models are suitable for use in no worse than a Pollution Degree 2 environment. 605 Series Frequency Inverter...
Page 193: European Directives And The Ce Mark
LVD and, in some instances, the EMC Directive. CE Marking for Low Voltage Directive When installed in accordance with this manual, the Inverter is CE marked by Eurotherm Drives Ltd in accordance with the low voltage directive (S.I. No. 3260 implements this LVD directive into UK law).
Page 194: The Legal Requirements Of Ce Marking For Emc
It is important that you have now defined who is responsible for conforming to the EMC Directive, either: I I I I Eurotherm Drives Responsibility You intend to use the unit as Relevant Apparatus. When the unit has an internal ac supply EMC filter, or the specified external ac supply EMC filter is correctly fitted to the unit, and the EMC installation instructions have been followed it complies with the relevant standards indicated in the following tables.
Page 195: Which Standards Apply
EN50081-2 (1994) EN55011 Class A (1991) Industrial Conducted RF Emission EN50081-2 (1994) Immunity prEN50082-2 (1992) Table 12-1 Applicable Basic and Generic Standards 605 Series Frequency Inverter...
Page 196 CEMEP : Refer to Chapter 12, "European Directives and the CE Mark" MANUFACTURER/SUPPLIER/INSTALLERS RESPONSIBILITY TO CONFORM WITH EMC DIRECTIVE. E.D. EMC CHARACTERISTICS AND MANUFACTURERS DECLARATION MAY BE USED AS A BASIS IN THE OVERALL PRODUCT JUSTIFICATION Figure 12-3 Eurotherm EMC `CE' Mark Validity Chart 605 Series Frequency Inverter...
Page 197: Certificates
Article 13 and Annex III, (LOW VOLTAGE DIRECTIVE) DIRECTIVE) the unit is used directive for We Eurotherm Drives Limited, address as We Eurotherm Drives Limited, address as as relevant electrical below, declare under our sole responsibility that below, declare under our sole responsibility apparatus.
Page 198 12-12 Certification for the Inverter 605 Series Frequency Inverter...
Page 199: Pplication Otes
Inverters can be used to control the speed of conical rotor brake motors since the linear V/F characteristic maintains the motor magnetic field constant over the speed range. It will be necessary to set the FIXED BOOST parameter to overcome motor losses at low speed (see FLUXING menu at level 3). 605 Series Frequency Inverter...
Page 200: Using Multiple Motors On A Single Inverter
20 % braking torque will cause the frequency Inverter to trip on overvoltage. Dynamic braking increases the braking capability of the frequency Inverter by dissipating the excess energy in a high power resistor connected across the dc link. 605 Series Frequency Inverter...
Page 201: Brake Resistor Selection
If this information is not available, a large safety margin must be incorporated to ensure that the resistors are not overloaded. Note: Eurotherm Drives can supply suitable brake resistors. By connecting these resistors in series and in parallel the braking capacity can be selected for the application.
Page 202 13-4 Application Notes 605 Series Frequency Inverter...
Page 203: E R Ia L O Mmu Nic A Tio Ns
The port is an un-isolated RS232; 2400, 4800, 9600, 19200 Baud; supporting the standard EI bisynch ASCII communications protocol. Contact Eurotherm Drives for further information. P3 Port A standard P3 lead is used to connect to the Inverter.
Page 204 14-2 Serial Communications 605 Series Frequency Inverter...
Page 205: The Default Application
It is included to document the differences between all the configurations, using this as the base- line. Loading Macro 0 removes all internal links, and sets all parameter values to the values defined for each function block in Chapter 6: Programming Your Application. 605 Series Frequency Inverter...
Page 206 15-2 Application Macros The OPERATOR Menu for Macro 0 The default OPERATOR menu is shown below. STARTUP SCREEN SETPOINT (REMOTE) SPEED DEMAND DRIVE FREQUENCY MOTOR CURRENT LOAD DC LINK VOLTS CURRENT LIMITING ENTER PASSWORD 605 Series Frequency Inverter...
Page 207: Macro 1: Basic Speed Control (Default)
POWER UP START – TRIP 10 [OLDEST] [509] – NO TRIP TRUE – [ 51] INVERT – DIGITAL OUTPUT 2 FALSE – [ 55] VALUE – FALSE – [ 54] INVERT – Macro 1: Basic Speed Control (default) 605 Series Frequency Inverter...
Page 208 0V = Stopped, 24V = Running The OPERATOR Menu for Macro 1 The default OPERATOR menu is shown below. STARTUP SCREEN SETPOINT (REMOTE) SPEED DEMAND DRIVE FREQUENCY MOTOR CURRENT LOAD DC LINK VOLTS CURRENT LIMITING ENTER PASSWORD 605 Series Frequency Inverter...
Page 209 POWER UP START – TRIP 10 [OLDEST] [509] – NO TRIP TRUE – [ 51] INVERT – DIGITAL OUTPUT 2 FALSE – [ 55] VALUE – FALSE – [ 54] INVERT – Macro 2: Run Forward/Run Reverse 605 Series Frequency Inverter...
Page 210: Macro 2: Run Forward/Run Reverse
0V = Stopped, 24V = Running The OPERATOR Menu for Macro 2 The default OPERATOR menu is shown below. STARTUP SCREEN SETPOINT (REMOTE) SPEED DEMAND DRIVE FREQUENCY MOTOR CURRENT LOAD DC LINK VOLTS CURRENT LIMITING ENTER PASSWORD 605 Series Frequency Inverter...
Page 211: Macro 3: Raise/Lower Trim
POWER UP START – TRIP 10 [OLDEST] [509] – NO TRIP TRUE – [ 51] INVERT – DIGITAL OUTPUT 2 FALSE – [ 55] VALUE – FALSE – [ 54] INVERT – Macro 3: Raise/Lower Trim 605 Series Frequency Inverter...
Page 212 0V = Stopped, 24V = Running The OPERATOR Menu for Macro 3 The default OPERATOR menu is shown below. STARTUP SCREEN SETPOINT (REMOTE) SPEED DEMAND DRIVE FREQUENCY MOTOR CURRENT LOAD DC LINK VOLTS CURRENT LIMITING ENTER PASSWORD 605 Series Frequency Inverter...
Page 213: Macro 4: Process Pid
TRIP 9 [508] – NO TRIP TRUE – [ 51] INVERT – TRIP 10 [OLDEST] [509] – NO TRIP DIGITAL OUTPUT 2 FALSE – [ 55] VALUE – FALSE – [ 54] INVERT – Macro 4: Process PID 605 Series Frequency Inverter...
Page 214 The OPERATOR Menu for Macro 4 The default OPERATOR menu is shown below. STARTUP SCREEN SETPOINT (REMOTE) SPEED DEMAND DRIVE FREQUENCY MOTOR CURRENT LOAD DC LINK VOLTS CURRENT LIMITING PROCESS SETPOINT PROCESS FEEDBACK PID ERROR PID ENABLE ENTER PASSWORD 605 Series Frequency Inverter...
Page 215: Macro 5: Preset Speeds
– TRIP 6 [505] – NO TRIP TRIP 7 [506] – NO TRIP TRIP 8 [507] – NO TRIP TRIP 9 [508] – NO TRIP TRIP 10 [OLDEST] [509] – NO TRIP Macro 5: Preset Speeds 605 Series Frequency Inverter...
Page 216 PRESET 1 OUTPUT 1 PRESET 1 INPUT 0 PRESET 1 INPUT 1 PRESET 1 INPUT 2 PRESET 1 INPUT 3 PRESET 1 INPUT 4 PRESET 1 INPUT 5 PRESET 1 INPUT 6 PRESET 1 INPUT 7 ENTER PASSWORD 605 Series Frequency Inverter...
Page 217: Macro 6: Closed-Loop Speed Feedback
TRIP 8 [507] – NO TRIP 764 – [638] OPERATOR MENU 14 – TRIP 9 [508] – NO TRIP 766 – [639] OPERATOR MENU 15 – TRIP 10 [OLDEST] [509] – NO TRIP Macro 6: Closed-Loop Speed Feedback 605 Series Frequency Inverter...
Page 218 SPEED DEMAND DRIVE FREQUENCY MOTOR CURRENT LOAD DC LINK VOLTS CURRENT LIMITING PID OUT SCALING PID P GAIN PID I TIME CONST PID D TIME CONST PID FILTER TC PID SETPOINT PID FEEDBACK PID ERROR ENTER PASSWORD 605 Series Frequency Inverter...
Page 219: Macro Control Blocks
OUTPUT 2 [759] – 0000 -30000 – [675] LOW LIMIT – ** 1000.0mH – [121] MUTUAL INDUC – 3.0s – [709] REFLUX TIME – Macro Control Blocks Some of these blocks may already be in use by the macros. 605 Series Frequency Inverter...
Page 220: Macro User Blocks
FALSE – [217] INPUT C – NOT [A] – [229] TYPE – NOT [A] – [219] TYPE – NOT [A] – [214] TYPE – Macro User Blocks Some of these blocks may already be in use by the macros. 605 Series Frequency Inverter...
Page 221 Updated to show new gland plate arrangement for (15087) 605B. Added Vibration details to Environmental Details. (16024) Other small amendments (page 9-6, 10-9, 11-1) FIRST USED ON MODIFICATION RECORD 605 Series Frequency Inverter DRAWING NUMBER SHT. 1 EUROTHERM DRIVES ZZ463550U001 OF 1...

Eurotherm 605 Series Product Manual Installation & Instructions

Chapter 1 GETTING STARTED Introduction

Chapter 5 THE OPERATOR STATION

Chapter 2 JOG

Chapter 3 PID

Chapter 4 RAISE/LOWER

Chapter 15 APPLICATION MACROS

Chapter 14 Macro Descriptions

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Summary of Contents for Eurotherm 605 Series