Terratek TBS250 User Manual

250mm, with stand

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250mm Bandsaw
TBS250
With Stand
ACL Group (Intl) Ltd
Email: eusales@terratekintl.com
www.terratekintl.com
User Manual — Please read and retain for future reference

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Summary of Contents for Terratek TBS250

  • Page 1 250mm Bandsaw TBS250 With Stand ACL Group (Intl) Ltd Email: eusales@terratekintl.com www.terratekintl.com User Manual — Please read and retain for future reference...
  • Page 2: Parts List

    Contents Parts List Technical Information Safety Instructions Using Your Tool Maintenance Warranty Parts List Quantity Quantity Description Description Lower door Ball bearing Hex bolt Upper wheel Sleeve Upper wheel shaft Tooth washer Open ring Hex lock nut M6 Guard shaft Hinge Wheel shaft bracke Upper door...
  • Page 3 Hexagon flange nut Lower table trunnion Column L-ocking knob Big flat washer Tooth washer Upper housing Cross pan head screw Screw Switch plate Hexagon bolt Key Switch Big flat washer Pan screw M4×12 Board Ball bearing Handle Connecting plate Hex srew Big semi-square bolt Fastening shaft Lower housing...
  • Page 4 Cross pan head screw Bearing bracket Turn knob Pan screw Table insert Upper guide seat Table Guide shagt Fence guide extrusion Pan bolt Hex screw Hex srew M8 Hexagon bolt M6×30 Tension setting knob Hexagon bolt M8×16 Shaft Big semi-square bolt Gear spindle Sliding bar Motor cover...
  • Page 5 Hex srew M14×1.5 Stand Spring Washer Short connecting plate Long connecting plate Motor pulley Rubber feet Hexagon bolt Bolt Cord and plug Hex srew Motor plug Work light Capacitor LED switch Motor ACL Group (Intl) Ltd Email: eusales@terratekintl.com www.terratekintl.com...
  • Page 6: Exploded Assembly Diagram

    Exploded Assembly Diagram Diagram A ACL Group (Intl) Ltd Email: eusales@terratekintl.com www.terratekintl.com...
  • Page 7 Diagram B NOTICE: Actual product may vary from pictures shown. ACL Group (Intl) Ltd Email: eusales@terratekintl.com www.terratekintl.com...
  • Page 8 Wheel cover knobs Tension Control LED light Rip Fence Miter gauge Work table LED switch On/Off switch ACL Group (Intl) Ltd Email: eusales@terratekintl.com www.terratekintl.com...
  • Page 9 250mm Bandsaw Voltage: 230V ~ 50 Hz Power: S1 370 W Ideal speed n 1400 min Blade length: 1712 mm Max. blade width: 10 mm Blade speed: 700 m/min Cutting height: 100 mm / 90° , 55 mm / 45° Throat width: 245 mm Table size:...
  • Page 10 Wear ear-muffs. The impact of noise can cause damage to hearing. Keep the noise emissions and vibrations to a minimum. - Only use appliances which are in perfect working order. - Service and clean the appliance regularly. - Adapt your working style to suit the appliance. - Do not overload the appliance.
  • Page 11: General Safety Rules

    Read and Keep This Manual Please read carefully all instructions within this manual. Failure to follow all safety warnings can result in serious personal injury. The term “Power Tool” in all of the following warnings refers to your mains operated (corded) or battery operated (cordless) power tool This symbol is to warn you of potential personal injury hazards.
  • Page 12: Electrical Safety

    Electrical safety Before use, ensure that the power outlet you are using matches the plug on your power tool and that the voltage of the outlet matches that of your power tool. Only use grounded extension cords with power tools fitted with proper plugs and if using outdoors ensure any extension cord is suitable for outdoor use.
  • Page 13 Service Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Develop a periodic maintenance schedule for your tool. When cleaning a tool be careful not to disassemble any portion of the tool since internal wires may be misplaced or pinched or safety guard return springs may be improperly mounted.
  • Page 14 3. Guard against electric shock! - Avoid body contact with earthed components. 4. Keep other persons away! - Do not allow other persons, particularly children, to touch the tool or cable. Keep all persons out of your work area. 5. Store tools in a safe place! - When tools are not in use they should be stored in a dry, locked room out of children’s reach.
  • Page 15 Check the extension cable regularly and replace it if damaged. Keep handles dry and free from oil and grease. 15. Always pull out the power plug: When the tool is not being used, before carrying out any maintenance work and when changing attachments such as blades, bits and cutters of any kind.
  • Page 16 27. A dust extraction system designed for an air velocity of 20 m/s should be connected in order to comply with woodworking dust emission values and to ensure reliable operation. 28. Give these safety regulations to all persons who work on the machine. 29.
  • Page 17: Special Safety Instructions

    Only use qualified repair agents to service this power tool. Only use qualified electrician to repair any damaged wiring. NEVER remove the grounding prong from the power tool or extension cord. Symbols IMPORTANT: Some of the following symbols may be used on your tool. V…………………………volts A…………………………amperes Hz……………………….hertz...
  • Page 18: Functional Description

    9. MAKE SURE BLADE IS RUNNING AT FULL SPEED before beginning a cut. 10. DO NOT MANUALLY STOP OR SLOW THE BLADE after turning the saw off. Allow it to come to a complete stop before you leave it unattended. 11.
  • Page 19 Stand (Fig. B) 1. Place the bandsaw (A) on its back as shown in Fig. B. 2. Assemble four legs (B) to the inside of the base of the bandsaw, securing each leg with two ea. carriage bolts (C), flat washers (D) and hex nuts (E). Hand tighten only at this time. 3.
  • Page 20 Fig.1 Fig.2 90° Table Stop (Fig. 2) 1) Loosen the locking knob and tilt the table up. (A) 2) Thread the M6 nut about half way onto the M6x32 screw (B). Then thread the screw (D) about half way into the mounting hole (E) underneath the table. Final adjustment to be done later.
  • Page 21 90º Table Stop Adjustment (Fig. 4) Adjusting the table stop The table stop (E) is typically set at 90º (perpendicular) with the blade. 1) Loosen lock knob (A) then tilt the table (B) down, bringing it to rest against the table stop (E). 2) Place a square on the table and against the blade to see if the table is 90º...
  • Page 22: Adjusting Blade Tension

    6) Remove the blade through the slot (H) in the table. 7) Guide the new blade through table slot (H), smooth edge first. Place it around the upper and lower wheels (D,E) and into the upper and lower blade guides (F,G). Note: The blade teeth should face the front of the machine, and they should point down toward the table.
  • Page 23: Adjusting Blade Tracking

    Adjusting Blade Tracking Tracking refers to how the blade is positioned on the wheels while in motion. The blade should trackin the center of both wheels. The blade must be slightly tensioned before adjusting blade tracking. Make sure blade guides and bearings do not interfere with the blade.
  • Page 24: Thrust Bearing Adjustment

    Blade Guide Adjustment (Fig. 9) The blade guide assembly consists of two roller guides (bearings) positioned on each side of the blade to provide blade stability. A third guide (thrust bearing) is positioned behind the blade to provide blade support. There are two blade guide assemblies – an upper assembly and lower assembly.
  • Page 25: Guide Bearing Adjustment

    Guide Bearing Adjustment (Fig.11) Disconnect machine from the power source! Never make adjustments with the machine running! Failure to comply may cause serious injury! Note: Blade must already be tensioned and tracking properly. 1) For the upper blade guide, loosen two thumbscrews (F). For the lower blade guide, loosen two setscrews (G) with the 3mm hex wrench provided.
  • Page 26: Adjusting Poly V-Belt Tension

    9) Place the new belt (A) partially around the motor pulley (E) to get it started, then turn the wheel (C) by hand until the belt (A) is completely seated on the motor pulley (E). 10) Push the motor down to add tension to the belt (A). The belt is properly tensioned when moderate finger pressure on the belt between the two pulleys causes about 1/2"...
  • Page 27: General Maintenance

    Accessories CAUTION: Use only accessories or attachments recommended for use with your Terratek tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.
  • Page 28: Environmental Protection

    We ACL Group (Intl.) Ltd, England DN6 8LZ declare that the Bandsaw has been manufactured according to our full quality assurance procedures. The declaration is to certify that it conforms to CE, EMC, MD, LVD and RoHS directives: EN55014-1:2006+A1 EN55014-2:1997/ +A1:2001/ +A2: 2008 EN61000-3-2: 2006 + A1 + A2 EN61000-3-3: 2008 All provisions of Annex 1 of Council Directive 2004/108/EC –...
  • Page 29: Warranty

    Warranty Please read the following carefully ACL Group (Intl) Ltd. and/or it’s distributor has provided the parts list and assembly diagram as a reference tool only. Neither ACL Group (Intl). Ltd. or its distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to do any repairs or replace any parts of this product.
  • Page 30 ACL Group (Intl) Ltd Email: eusales@terratekintl.com www.terratekintl.com...

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