Related Manuals for Generac Power Systems 005342-6
Summary of Contents for Generac Power Systems 005342-6
- Page 1 Owner's Manual Stationary Emergency Generator EPA Certified Models: 005342-6 005343-6 www.generac.com or 1-888-GENERAC...
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Page 2: Table Of Contents
Table of Contents Introduction ..........Inside Front Cover Installation ..............9 Read This Manual Thoroughly ............IFC STATIONARY EMERGENCY GENERATOR INSTALLATION.......9 NFPA Standards ................9 Operation and Maintenance ...............IFC Other Published Standards ...............9 How to Obtain Service ..............IFC BASIC STATIONARY EMERGENCY GENERATOR ELECTRIC SYSTEM ..9 Authorized Service Dealer Locator Number ..........IFC EMERGENCY CIRCUIT ISOLATION METHOD ........10 TOTAL CIRCUIT ISOLATION METHOD ..........10... -
Page 3: Introduction
Thank you for purchasing this model of the standby generator set read this Owner's Manual and thoroughly understand all instruc- product line by Generac Power Systems, Inc.. tions before using this equipment. The manufacturer also strongly recommends instructing other users to properly start and operate Every effort was expended to make sure that the information and the unit. -
Page 4: Safety Rules
Safety Rules SAVE THESE INSTRUCTIONS – The manufacturer suggests that these rules for safe operation be copied and posted in potential hazard areas. Safety should be stressed to all operators, potential operators, and service and repair technicians for this equipment. SAVE THESE INSTRUCTIONS –... - Page 5 Safety Rules FIRE HAZARDS • If people must stand on metal or concrete while installing, operating, servicing, adjusting or repairing this equipment, place insulative mats over a dry wooden platform. Work on the • Keep a fire extinguisher near the generator at all times. Do NOT equipment only while standing on such insulative mats.
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Page 6: General Information
General Information IDENTIFICATION RECORD Identification Code Use this code to obtain important information about the generator. DATA LABEL For example, if the code is ... SD 100-- A 1 6 5.0 D 18 HB Y N C Every Stationary Emergency Generator set has a DATA LABEL that contains important information pertinent to the generator (Figure –... -
Page 7: Equipment Description
General Information EQUIPMENT DESCRIPTION LOW COOLANT LEVEL SENSOR This equipment is a revolving field, alternating current Stationary Should the engine coolant level drop below the level of the high Emergency Generator. The generator was designed to supply elec- coolant temperature switch, it is possible for the engine to overheat trical power for the operation of compatible electrical loads-when without automatic shutdown. -
Page 8: Diesel Fuel System
General Information NOTE: • It is the responsibility of the gas supplier to make sure sufficient gas pressure is available to operate the primary regulator. It is the responsibility of the installer to make sure that only • Gas pressure at the inlet to the fuel shutoff solenoid should the correct recommended fuel is supplied to the generator fuel not exceed approximately 14 inches water column (0.6 psi). -
Page 9: Specifications
General Information SPECIFICATIONS Exhaust System: Exhaust Flow at Rated Output at 60 Hz ..679.5 cfm (19 m /min.) STATIONARY EMERGENCY GENERATOR Exhaust Outlet Size (2) ..........2.5 in. (N.P .T.) Exhaust Temperature at Rated Output ....(565° C) 1,050° F Refer to the data plate on the generator for rated watts, amperes, frequency, voltage, phase and other pertinent information. -
Page 10: Fuel System Requirements And Recommendations
General Information STATIONARY EMERGENCY FUEL SYSTEM REQUIREMENTS AND RECOMMENDATIONS GENERATOR AND LOAD • Diesel Fuel System: See Chapter 8 of Engine-Generator Standby Electric Power Systems Installer’s Guide and Reference Manual COMPATIBILITY (part no. 046622). The generator must be fully compatible with the rated voltage, •... -
Page 11: Installation
Installation STATIONARY EMERGENCY • NFPA No. 10, INSTALLATION, MAINTENANCE AND USE OF PORTABLE FIRE EXTINGUISHERS. GENERATOR INSTALLATION OTHER PUBLISHED STANDARDS In addition to NFPA standards, the following information pertaining Connecting this generator to an electrical to the installation and use of standby electric systems is available: system normally supplied by an electric util- •... -
Page 12: Emergency Circuit Isolation Method
Installation EMERGENCY CIRCUIT ISOLATION Figure 2.2 – Generator Grounding Lug (typical) METHOD This prevents overloading the generator by keeping electrical loads below the wattage/amperage capacity of the generator. If the generator is powering only critical loads, within the wattage/ amperage capacity, during utility power outages, consider using the emergency circuit isolation method. -
Page 13: Battery Installation
Installation BATTERY INSTALLATION VENTED BATTERIES Stationary Emergency Generators installed The electrolyte is a dilute sulfuric acid that is with automatic transfer switches will crank harmful to the skin and eyes. It is electrically and start automatically when NORMAL (UTIL- conductive and corrosive. -
Page 14: Preparation Before Start-Up
Installation PREPARATION BEFORE START-UP Engine Coolant The instructions in this section assume that the Stationary Have the engine cooling system properly filled with the recom- Emergency Generator has been properly installed, serviced, tested, mended coolant mixture. Check the system for leaks and other adjusted and otherwise prepared for use by a competent, qualified problems. -
Page 15: Operation
Operation STATIONARY EMERGENCY GENERATOR CONTROL AND Do not crank the engine continuously for lon- ger than 30 seconds, or the heat may dam- OPERATION age the starter motor. Refer to the appropriate control panel operator’s manual for this • Let engine stabilize and warm up. unit. -
Page 16: Maintenance
Maintenance SERVICE SCHEDULE Annually or Every 600 Hours (whichever comes first) AUTHORIZED OPERATOR MAINTENANCE FUNCTIONS • Check engine valve clearance. • Test fuel injection nozzles. Every Month or 100 Hours (whichever comes first) • Test injection timing. • Test Stationary Emergency Generator system. •... -
Page 17: Test Stationary Emergency Generator System Operation And Components
Maintenance TEST STATIONARY EMERGENCY GENERATOR SYSTEM OPERATION AND COMPONENTS Do not dispose of the battery in a fire. The battery is capable of exploding. An authorized operator should test the operation of the Stationary Emergency Generator system and inspect its components monthly Do not open or mutilate the battery. -
Page 18: Inspect/Test Fuel Supply System
DATA LABEL attached to the generator’s lower • Generator Identification Code connection box. • Generator Assembly Groups Figure 4.1 — XPL Label GENERAC POWER SYSTEMS MODEL NO. 00A 00000 S DATE 00/00/06 (Generator ID Code) GROUP... -
Page 19: Notes
Notes 17 17 17... -
Page 20: Installation Diagram
Installation Diagram Drawing No. 0G6991-B... - Page 21 Installation Diagram Drawing No. 0G6991-B...
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Page 22: Warranty
The purchaser/owner shall be responsible for any and/or all damages or losses incurred while the engine is being transported/shipped for inspection or warranty repairs. Contact Generac Power Systems Inc. for additional Emission Control System Warranty related information, Generac Power Systems, Inc. P .O. Box 8, Waukesha, WI 53187, or call 1-800-333-1322 or www. generac.com. - Page 23 (Stationary Emergency Spark-Ignited Generators) Purchaser's/Owner's Recordkeeping Responsibilities The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain your record- keeping requirements for compliance with Subpart JJJJ- Standards of Performance for Stationary Spark Ignition Internal Combustion Engines as listed in the Electronic Code of Federal Regulations Title 40 Part 60.
- Page 24 NOTE: ALL UNITS MUST HAVE A START-UP INSPECTION PERFORMED BY AN AUTHORIZED GENERAC DEALER. For a period of two (2) years or two thousand (2,000) hours of operation from the date of start up, which ever occurs first, Generac Power Systems, Inc. (Generac) will, at its option, repair or replace any part(s) which, upon examination, inspection, and testing by Generac or an Authorized/Certified Generac Dealer, or branch thereof, is found to be defective under normal use and service, in accordance with the warranty schedule set forth below.
- Page 25 Warranty Rights, Obligations and Coverage The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain the Emission Control System Warranty on your new stationary emergency engine. If during the warranty period, any emission control system or compo- nent on your engine is found defective in materials or workmanship, Generac will repair your engine at no cost to you for diagnosis, replace- ment parts and labor provided it be done by a Generac Authorized Warranty Service Facility.
- Page 26 (Stationary Emergency Spark-Ignited Generators) Purchaser's/Owner's Record Keeping Responsibilities The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain your record keeping requirements for compliance with Subpart JJJJ- Standards of Performance for Stationary Spark Ignition Internal Combustion Engines as listed in the Electronic Code of Federal Regulations Title 40 Part 60.
- Page 28 0F1855 CONNECTION BOX 390 H 0F4430 CONNECTION BOX 390 SHORT H 042568 SCREW HHC M6-1.0 X 20 G8.8 022473 WASHER FLAT 1/4-M6 ZINC 022097 WASHER LOCK M6-1/4 049813 NUT HEX M6 X 1.0 G8 YEL CHR 0F2124 BRACKET NEUTRAL 0C2454 SCREW THF M6-1 X 16 N WA Z/JS 0E9764 RAIL SNAPTRACK PCB HOLDER BULK (6”...
- Page 30 051769 WASHER LOCK M12 049808 WASHER FLAT M12 VARIES FLEX PLATE 055173 SCREW HHC M8-1.25 X 20 G10.9 022129 WASHER LOCK M8-5/16 0D2244M ASSY MAGPICKUP(3/8-24 MALE) 0G0724 FAN MACHINED 390 SAE ALTERATOR 0A2601 SCREW HHC M16-2.0 X 45 G8.8 0A2602 WASHER FLAT .688ID X 3.25OD 0A1138 KEY SQ 3/8 X 2-1/2 STEEL...
- Page 32 0D5719 RIGHT SIDE, LEVEL 1 GUARDING 0D5751 TOP, LEVEL 1 GUARDING 0D5845 LEFT SIDE, LEVEL 1 GUARDING 0D5627 BRACKET, LEVEL 1 GUARDING 0A2110 SCREW SWAGE 1/4-20 X 1/2 Z/YC 047411 SCREW HHC M6-1.0 X 16 G8.8 022097 WASHER LOCK M6-1/4 022473 WASHER FLAT 1/4 ZINC 0D6633...
- Page 34 0G21480ST03 ASSY MTG BASE 6.8L VZW 024310 PLUG STD PIPE 1/2 STEEL SQ HD 052252 DAMPENER VIBRATION 052257 SPACER .49 X .62 X 1.87 PWDR/ZINC 052259 WASHER FLAT M12 055597 SCREW HHC M12-1.75 X 85 G8.8 052251A DAMPENER VIBRATION 50 WHITE 052860 NUT LOCKING M12-1.75 0D2007...
- Page 36 0D3469 SUPPO RT , L/H RADIATOR 0D3469A SUPPO RT , R/H RADIATOR 087871 RADIATO R LEFT HAND OUTLET 046627 CAP RADIATO R 14PSI 0D3520 HOSE, LOWER RADIATOR 0D3521 HOSE, UPPER RADIATOR 042561 CLAMP HOSE #36 1.88 - 2.75 0D3478 W ELDMENT, VENTURI 0A2110 SCREW SW AGE 1/4-20 X 1/2 Z /YC 051756...
- Page 38 0D3454 6.8L FORD (V-10) 0D5623 HEAT SHIELD EXHAUST 0D5418 STARTER MOTOR FORD V-10 ENGINE 0D5417 SCREW HHC M10-1.0 X 25 G10.9 052625 SCREW SHC M10-1.5 X 35 G12.9 (2) 26 0D3808 EXH MANIFOLD MACH 6.8L V-10 (1) 4 0F2773A EXHAUST BLANKET 1080MM LONG 0D4255 GASKET EXHAUST MANIFOLD 087599...
- Page 40 0D2513E PLATE AIR CLEANER W/COUPLER 0F5419 ELEMENT AIR FILTER 0F4268 TOP PLATE VENTURI 0F4270A HOLD DOWN AIR CLEANER PLATED 0F6977 PLATE AIR CLEAN TOP 5.4L/6.8L 037561 NUT WING 1/4-20 NYLK 047411 SCREW HHC M6-1.0 X 16 G8.8 022097 WASHER LOCK M6-1/4 049811 WASHER FLAT M6 0F4269...
- Page 42 0D3293A FAN, COOLING 22" DIA KYSOR 0D2149 SPACER FAN 6.8L 0F3287 BRACKET DC ALTERNATOR UPPER 0E9868A ALTERNATOR DC W/OUT PULLEY (1) 5 0D5419 OIL FILTER FORD V-10 ENGINE (1) 6 0D7055 DIPSTICK TUBE FORD 6.8L 0D3488G BELT SERPENTINE 65.0" (1800 RPM) 057795A BARBED EL 90 3/4 PLASTIC 059057...
- Page 44 049721 SCREW HHC M6-1.0 X 35 G8.8 BLK 075580 FLANGE FUEL INLET 0G8598A REGULATOR ASSY 6.8L 70KW LPV 0G8598B REGULATOR ASSY 6.8L 70KW NG 0G8598C REGULATOR ASSY 6.8L 50/70 LPV 0G8598D REGULATOR ASSY 6.8L 50KW NG 039253 SCREW HHC M8-1.25 X 20 G8.8 022145 WASHER FLAT 5/16-M8 ZINC 022129...
- Page 66 0D3681 DUCT RADIATOR TOP 0D3680A DUCT RADIATOR SIDE LH 0D3680 DUCT RADIATOR SIDE RH 045756 SCREW HHTT M6-1.0 X 10 YC 0E7652 DUCT RADIATOR BOTTOM 052250 TAPE FOAM 1 X 1 (114” LG) (NOT SHOWN) 0A2110 SCREW SWAGE 1/4-20 X 1/2 Z/YC...
- Page 68 EXPLODED VIEW: EV BLOCK HTR 1500W 60/80F 6.8L G3 W/VALVES GROUP C DRAWING #: 0J6715 ITEM PART# QTY. DESCRIPTION 042568 SCREW HHC M6-1.0 X 20 C8.8 022097 WASHER LOCK M6-1/4 022473 WASHER FLAT 1/4-M6 ZINC 084918Q HEATER BLOCK 1500W 120V 60/80F 0G0015 CLAMP HOSE 7/8"...
- Page 69 NOTE: ALL UNITS MUST HAVE A START-UP INSPECTION PERFORMED BY AN AUTHORIZED GENERAC DEALER. For a period of five (5) years or two thousand (2,000) hours of operation from the date of start-up, which ever occurs first, Generac Power Systems, Inc. will, at its option, repair or replace any part(s) which, upon examination, inspection, and testing by Generac Power Systems or an Authorized/Certified Generac Power Systems Dealer, or branch thereof, is found to be defective under normal use and service, in accordance with the warranty schedule set forth below.