Ultra-Aire SD12 Installer's & Owner's Manual

Split system dehumidifier
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INSTALLER'S & OWNER'S MANUAL
HVAC INSTALLER: PLEASE LEAVE MANUAL FOR HOMEOWNER
PATENT PENDING:
D570,988
Dehumidification
The Ultra-Aire SD12 is a split system dehumidifier that removes over
180 pints of water a day while adding no sensible heat load to the
living space. The dehumidifying unit is located inside the house and
the condensing coil is located outside. The two-piece design allows
the sensible heat load generated from dehumidifying the house to be
released in the outside condensing unit, thus eliminating additional
cooling load and reducing air conditioner run time.
Sensible Cooling
The Ultra-Aire SD12 provides approximately 1/3 ton sensible
cooling to the living space, allowing for first stage cooling and
moisture removal. The HVAC system can be used as a second stage
and be thermostatically set to a higher temperature to provide
additional cooling if needed. By eliminating the HVAC system's need
to control latent load, the Ultra-Aire SD12 allows the system to work
more efficiently.
P/N 4033170 • Serial No.________________________ Install Date:___________
Sold by:
Fresh Air Ventilation
Optional fresh outdoor air may be ducted to the unit via a six inch
round duct. This provides fresh air to dilute pollutants and replenish
oxygen content in the building. The amount of fresh air ventilation
can be regulated by a variety of dampers and controls.
Air Filtration
The Ultra-Aire SD12 includes air filtration to improve indoor air
quality. A MERV-11 media filter is standard. An optional external
filter box with a MERV-14 deep pleated 95% media filter is
available for optimum air filtration and to reduce potentially
harmful airborne particles.
4201 Lien Rd Madison, WI 53704
TOLL-FREE 1-800-533-7533
www.thermastor.com
sales@thermastor.com
© 2012 Therma-Stor LLC • Manual P/N TS-712

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Summary of Contents for Ultra-Aire SD12

  • Page 1 By eliminating the HVAC system’s need to control latent load, the Ultra-Aire SD12 allows the system to work more efficiently. P/N 4033170 • Serial No.________________________ Install Date:___________...
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Safety Precautions ............3 3.9G Installation in a Structure with No Existing Forced 1. Intended Application for the Ultra-Aire SD12 ..3 Air HVAC System ........ 13 2. Specifications ............3 3.10 Quiet Installation ........13 2.1 Dehumidifier and Condensing 3.11 System Start Up ........
  • Page 3: Safety Precautions

    READ AND SAVE THESE INSTRUCTIONS Supply Voltage: 115 VAC – 1 Phase – 60 Hz. • The Ultra-Aire SD12 Dehumidifier is designed to be installed IN- Current Draw: 1.4 Amps DOORS IN A SPACE THAT IS PROTECTED FROM RAIN AND FLOODING.
  • Page 4: Condensing Unit Specifications

    Operating Temp.: 40°F Min., 115°F Max. connected to the existing air handler drain. The controls for the Ultra-Aire SD12 are remote from the unit and must be located in the space that is Dimensions Unit to be conditioned. The controls are low voltage (24 volt) and should be Width: 10”...
  • Page 5: Electrical Requirements

    3.2A Dehumidifier Electrical Power Connections • DO NOT place the condensing unit where the sound and vibration The Ultra-Aire SD12 Dehumidifier unit plugs into a common 120Vac caused by the running unit will cause a nuisance. grounded outlet. The Dehumidifier draws less than 2A and can be plugged into a shared branch circuit.
  • Page 6: B Remote Control Electrical Connection

    3.2B Remote Control Electrical Connection Install the remote control in a central area of the structure where it will The remote controls of the Ultra-Aire SD12 are powered by a low sense the relative humidity of the structure accurately. Do not install the...
  • Page 7: Line Set Installation

    LINE TO THE VAPOR LINE. IN ARMAFLEX VAPOR LINE WRAPPED WITH ARMAFLEX FLOOR JOIST OR OUTSIDE ROOF RAFTER WALL LIQUID LINE 30 FT CONDENSING FIGURE 7B: REFRIGERANT UNIT LINE SET THROUGH OUTSIDE WALL CALK PIPE FIBERGLASS INSULATION Ultra-Aire SD12 Installer’s & Owner’s Manual...
  • Page 8: Brazing The Line Set

    IMPORTANT! USE SILVER ALLOY BRAZING engaged. Tighten the flare nuts hand tight. RODS WITH 5% MINIMUM SILVER ALLOY FOR COPPER-TO- COPPER BRAZING. USE 45% MINIMUM SILVER ALLOY FOR COPPER-TO-BRASS AND COPPER-TO-STEEL BRAZING. Ultra-Aire SD12 Installer’s & Owner’s Manual...
  • Page 9: Leak Test Line Set And Dehumidifier

    LEAK DETECTOR MUST BE CA- PABLE OF SENSING HFC REFRIGERANT. WARNING! REFRIGERANT CAN BE HARMFUL IF IT IS INHALED. REFRIGERANT MUST BE USED AND RECOVERED RESPONSIBLY. FAILURE TO FOLLOW THIS WARNING MAY RESULT IN PERSONAL INJURY OR DEATH. Ultra-Aire SD12 Installer’s & Owner’s Manual...
  • Page 10: Evacuating The Line Set And The Dehumidifier

    16. Install the valve core into the liquid line stub service port. 17. Remove the vacuum pump from the center port of the manifold gage set and proceed to the next section to charge the system. Ultra-Aire SD12 Installer’s & Owner’s Manual...
  • Page 11: Ducting

    OFFSET MAXIMUM STATIC DIFFERENCE (GENERALLY, 2 INCHES). The inlet of the Ultra-Aire SD12 is the 10” diameter hole in the filter enclosure of the unit. A 10” round collar is supplied with the unit to attach to round duct. The duct may be permanently attached to the...
  • Page 12: C Ducting For Fresh Air

    SD12 in a central area of the structure. Duct the supply of the Ultra-Aire radon gas to enter and provides make-up air for open combus- SD12 to an optional 10” x 10” x 10” tee/damper that is 20% open to the tion and exhaust devices like the clothes drier, fireplace, and basement.
  • Page 13: E Installation In An Attic

    HVAC system. Connect an insulated duct from outside to the 6” collar of the Ultra-Aire SD12 if you wish to provide fresh air 3.11 System Start Up ventilation. Adjust damper in the collar to provide the desired amount 1.
  • Page 14 Fan only on : Connect yellow and green wires. Accessory power : 24volt AC power supply available for HVAC accessories between yellow and white(and/or red) wire. Red and white wires are common with each other. FIGURE 15: Ultra-Aire DEH 3000 Dehumidification & Ventilation Control Ultra-Aire Dehumidifier...
  • Page 15: Optional Dehumidifier & Ventilation System Controller

    5. Optional Dehumidifier & Ventilation Major Operations System Controller Digital control of Relative Humidity (Digital Set-Point) When used with Ultra-Aire Whole House Ventilating Dehumidifiers, the DEH 3000/3000R allows homeowners the Fan/Filter Operation ability to monitor and control relative humidity levels in their Programmable Ventilation Timer home.
  • Page 16: Maintenance

    6.1 Standard Air Filter Keep the area around the condensing unit clear to allow the required The Ultra-Aire SD12 is equipped with a pleated cloth air filter. This airflow. Make sure the base of the condensing unit is at least 1” above filter should be checked every six months.
  • Page 17: Troubleshooting

    7. Turn on the humidity control; the condensing unit and dehumidifier 2. Defective condensing unit fan motor capacitor. impeller fan should run. 8. If these tests work, the problem is most likely in the field control Ultra-Aire SD12 Installer’s & Owner’s Manual...
  • Page 18: Refrigerant Charging

    Set the ohmmeter to the Rx1 scale. The capacitor is shorted and must be replaced if continuity exists across its terminals. If there is no needle movement with the meter set on the Rx100000 Ultra-Aire SD12 Installer’s & Owner’s Manual...
  • Page 19: B Replacing A Burned Out Compressor

    7.8 Remote Controls under normal operating conditions. However, when an electrical short oc- The Ultra-Aire SD12 is controlled by a panel that is remote from the curs in the compressor motor, the resulting high temperature arc causes unit. You may or may not have the devices listed below depending on a portion of the refrigerant oil mixture to break down into carbonaceous the model of the remote control panel you purchased.
  • Page 20: Defrost Thermostat

    (#7) lead from the unit is dehumidifying or recirculating the indoor air. The electric the Ultra-Aire SD12 to the dehu terminal on the control panel. Contact a ventilation damper operates on 24 Vac from the control circuit. DO certified electrician to install the Safety Overflow Switch (optional).
  • Page 21: Service Parts List: Dehumidifier

    XFMR, 120V, 60Hz, 24V, 40VA FIGURE 18A FIGURE 18B SERVICE PARTS LIST: Condensing Unit Item Part No Qty Description FIGURE 18C 4033211 4033212 Fan-Axial 4033213 Compressor 4033214 Capacitor 4033216 Capacitor-Fan Motor 4033215 Motor 4022484 Relay Ultra-Aire SD12 Installer’s & Owner’s Manual...
  • Page 22: Optional Parts List

    Remove the 2 round duct collars, 3 seals and small bag of mounting hardware from inside the rectangle opening. Mount the duct collars to the front of the dehumidifier using screws provided. Collars and hardware are located here. Ultra-Aire SD12 Installer’s & Owner’s Manual...
  • Page 23: Warranty

    Limited Warranty. Therma-Stor, LLC (“Therma-Stor”) warrants as ranty coverage hereunder, the Customer must send a valid warranty follows: (i) the Ultra-Aire SD12 dehumidifier (“Product”) will be free of claim to Therma-Stor such that Therma-Stor receives such claim material defects in workmanship or materials for a period of one (1) year (“One-Year Warranty”) following the date of initial purchase of...

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