Sony PMC-D305 Service Manual

Sony PMC-D305 Service Manual

Personal component system
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SERVICE MANUAL
Ver 1.2 1999. 11
With SUPPLEMENT-1
(9-923-212-81)
For the US model
AUDIO POWER SPECIFICATIONS
POWER OUTPUT AND TOTAL
HARMONIC DISTORTION
With 6.0-ohm loads, both channels driven
from 100-15,000 Hz; rated 9.4 W per
channel-minimum RMS power, with no more
than
10 % total harmonic distortion in AC
operation.
CD player section
system
Compact disc digital audio system
Laser diode properties
Material: GaAlAs
Wave length: 780 nm
Emission duration: Continuous
Laser output: Less than 44.6 µW (This output is the
value measured at a distance of about 200 mm from
the objective lens surface on the optical pick-up
block with 7 mm aperture.)
Spindle speed
200 r/min (rpm) to 500 r/min (rpm) (CLV)
Number of channels
2
Frequency response
20-20,000 Hz + 1/– 2.5 dB
Wow and flutter
Below measurable limit
MICROFILM
PMC-D305/D305L
Photo: PMC-D305L
SPECIFICATIONS
Model Name Using Similar Mechanism CFD-ZW150, ZW150L
CD
CD Mechanism Type
Section
Optiacal Pick-up Name
Model Name Using Similar Mechanism
TAPE
Section
Tape Transport Mechanism Type
Radio section
Frequency range
US, Canadian, E
Models
AEP, UK, CET
Models
Italian
Model
Australian
Model
IF
FM: 10.7 MHz
AM (MW)/LW: 450 kHz
Aerials
FM: Lead aerial (D305)
FM: External aerial terminal (D305L)
AM (MW)/LW: External aerial terminal
PERSONAL COMPONENT SYSTEM
US Model
Canadian Model
E Model
Australian Model
PMC-D305
AEP Model
UK Model
PMC-D305L
KSM-213CAM/C2NP
KSS-213B/S-RP
NEW
MF-D305
FM
AM (MW)
LW
87.6 –
530 –
108 MHz
1,710 kHz
87.6 –
531 –
153 –
107 MHz
1,602 kHz 279 kHz
87.5 –
531 –
153 –
108 MHz
1,602 kHz 279 kHz
87.6 –
531 –
108 MHz
1,602 kHz
– Continued on next page –

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  • Page 1 PMC-D305/D305L SERVICE MANUAL US Model Canadian Model Ver 1.2 1999. 11 E Model With SUPPLEMENT-1 Australian Model (9-923-212-81) PMC-D305 AEP Model UK Model PMC-D305L Photo: PMC-D305L Model Name Using Similar Mechanism CFD-ZW150, ZW150L CD Mechanism Type KSM-213CAM/C2NP Section Optiacal Pick-up Name...
  • Page 2: Table Of Contents

    Cassette-corder section TABLE OF CONTENTS Recording system 4-track 2 channel stereo SERVICING NOTES ..........3 Fast winding time Approx. 130 s (sec.) with Sony cassette C-60 GENERAL Frequency response ..............5 TYPE I (normal):40-15,000 Hz DISASSEMBLY ............21 General Speaker in.) dia., 6.0 ohms, cone type ×2...
  • Page 3: Servicing Notes

    LES DIAGRAMMES SCHÉMATIQUES ET LA LISTE DES PIÈCES SONT CRITIQUES POUR LA SÉCURITÉ DE FONCTIONNEMENT. NE REMPLACER CES COM- POSANTS QUE PAR DES PIÈCES SONY DONT LES NUMÉROS SONT DONNÉS DANS CE MANUEL OU DANS LES SUPPLÉMENTS PUBLIÉS PAR SONY.
  • Page 4 MODEL IDENTIFICATION CHECK – Model Number Label – Carved on rear cabinet 1. Turn POWER switch on with to disc inserted and make Func- PMC-D305 tion switch to CD position. PMC-D305L 2. Open the lid for CD. 3. Turn on S801 as following figure.
  • Page 5: General

    SECTION 2 This section is extracted from PMC-D305L’s instruction manual. GENERAL – 5 –...
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  • Page 21: Disassembly

    SECTION 3 DISASSEMBLY • This set can be disassembled in the order shown below. CASE (LOWER) CD CABINET CD, CONTROL OPTICAL PICK-UP REAR CABINET SECTION SECTION BOARD SECTION (Page 21) (Page 22) (Page 23) (Page 23) (Page 24) TAPE MECHANISM DECK SECTION (Page 22) TRANSFORMER, POWER AMP,...
  • Page 22 CASE (LOWER) SECTION 5 cabinet (lower) section 4 two screws (BVTP 3 × 10) 1 Parallel wire (27 core) (CN303) 3 earth lead 2 five connectors (CN301, CNP302, 304, 306, 307) TAPE MECHANISM DECK SECTION 1 three screws (P 2.6 × 8) 2 three screws (BVTP 3 ×...
  • Page 23 4 CD cabinet section CD CABINET SECTION 1 connector (CNP705) 3 two connectors (CNP802, 803) 2 two claws CD, CONTROL BOARD 5 CD board 4 three screws (BVTP 3 × 10) 3 Parallel wire (9 core) (CNP706) 8 two screws (BVTP 3 ×...
  • Page 24 OPTICAL PICK-UP SECTION 1 four screws (2.6 × 16) 2 optical pick-up section FRONT (SP) SECTION 1 two screws (BVTP 3 × 10) 4 connector (CNP505) 3 front (SP) section 2 two screws (P 3 × 30) – 24 –...
  • Page 25 TRANSFORMER, CHASSIS (AMP) SECTION 6 chassis (AMP) section 5 three screws (BVTP 3 × 10) 1 connector (CNP505) 5 two screws (BVTP 3 × 10) 3 transformer section 4 connector (CNP503) 5 six screws (BVTP 3 × 10) 2 four screws 2 two screws (BVTP 3 ×...
  • Page 26: Mechanical Adjustments

    SECTION 5 SECTION 4 ELECTRICAL ADJUSTMENTS MECHANICAL ADJUSTMENTS PRECAUTION 0 dB=0.775 V TAPE DECK SECTION 1. Clean the following parts with a denatured-alcohol-moistened 1. The adjustments should be perfomed in the order given in the swab: service manual. (As a general rule. Playback circuit adjustment record/playback head pinch roller should be completed before performing recording circuit ad- erase head...
  • Page 27 Tape Speed Adjustment 3. Phase Check Mode: playback Procedure: Mode: playback test tape speed checker P-4-A063 LFM-30 or oscilloscope (6.3 kHz, –10 dB) digital frequency 32 Ω counter L-CH test tape WS-48B 32 Ω (3 kHz, 0dB) – – 32 Ω R-CH PHONES jack PHONES jack...
  • Page 28: Tuner Section

    LW TRACKING ADJUSTMENT Adjust for a maximum reading on level meter. • Abbreviation 162 kHz D305: PMC-D305 261 kHz D305L: PMC-D305L (D305) FM FREQUENCY COVERAGE ADJUSTMENT Adjust for a reading on digital voltmeter.
  • Page 29 Adjustment Location: • PMC-D305 [TUNER BOARD] (Component Side) CFT1 AM IF Adjustment   FM Tracking  FM Frequency  Adjustment Coverage  Adjustment  AM Frequency AM Tracking  Coverage  Adjustment Adjustment • PMC-D305L [TUNER BOARD] (Component Side)
  • Page 30: Cd Section

    Ver 1.2 1999. 11 E-F Balance Adjustment CD SECTION This adjustment is to be done when the optical pick-up is replaced. Notes on Adjustment 1. Perform adjustment in test mode. Procedure: After adjustments, be sure to release test mode. 2. Perform adjustments in the order given. Oscilloscope (DC range) 3.
  • Page 31 Focus Bias Adjustment REFERENCE This adjustment is to be done when the optical pick-up is replaced. Focus/Tracking Gain Adjustment Procedure: A frequency responce analyzer is necessary in order to perform Oscilloscope this adjustment exactly. (AC range) However, this gain has a margin, so even if it is slightly off, there CD board is no problem.
  • Page 32 The following is a simple adjustment method. 8. Connect the oscilloscope to TP (TRACKING-Y) and TP (VC) on the CD board. – Simple Adjustment – 9. Adjust RV704 so that the waveform is as shown in the figure Note: Since exact adjustment cannot be performed, remember the posi- below.
  • Page 33: Diagrams

    SECTION 6 DIAGRAMS Connection and Adjustment Location: • Circuit Boards Location CONTORL board [CD BOARD] CD board SW (B) board (Conductor Side) (RF) (FOCUS-Y) HEADPHONE board CD MOTOR board LAMP board AUDIO board SW (A) board SW board HEAD board LINE board TUNER board TERMINAL board...
  • Page 46 • Waveforms • IC Block Diagrams – CD Section – – CD Section – 1 IC701 #¡ (RFO) 6 IC702 @∞ (XPCK) IC701 CXA1782BQ 200 mV/DIV, 500 ns/DIV 2 V/DIV, 200 ns/DIV 1.3 ± 0.2 Vp-p 4.8 Vp-p – Note: This waveform is measured LEVELS between RFO and VC.
  • Page 47 IC702 CXD2507AQ SERVO AUTO DATA SEQUENCER XRST SENS SUB CODE MUTE INTERFACE PROCESSOR DIGITAL LOCK SQCK TEST SQSO FILO EXCK DIGITAL FILI SBSO DEMODULATOR SCOR AVSS WFCK ASYMMETRY CLTV EMPH CORRECTOR DIGITAL AVDD DOUT INTERFACE BIAS FSTT ASYI XTSL ERROR ASYO XTAO CORRECTOR...
  • Page 48 IC704 SM5877AM – MAIN Section – IC301 TA2068N – 72 –...
  • Page 49 IC305 BA338 – 73 –...
  • Page 50: 6-13. Ic Pin Function Description

    6-13. IC PIN FUNCTION DESCRIPTION CONTROL BOARD IC801 CXP83120A-019Q (SYSTEM CONTROL, LCD DRIVE) Pin No. Pin Name Function AC CHK AC check input C-SCOR CD-SCOR input Remote commander input C-XRST CD system reset output C-XLAT CD DSP (IC702) command C-DAT CD DSP (IC702) command data output C-CLK Clock output for CD DSP (IC702) command...
  • Page 51 Pin No. Pin Name Function LCD bias resistor current control terminal (Cut off at standby) 47-49 VLC3-1 – LCD bias power supply terminal 50-53 COM0-3 LCD common signal output terminal 54-77 SEG0-23 LCD segment signal output terminal 78-84 – Not used (Open) 85-87 –...
  • Page 52: Exploded Views

    SECTION 7 EXPLODED VIEWS NOTE: The components identified by mark • Items marked “*” are not stocked since they • -XX and -X mean standardized parts, so they ! or dotted line with mark ! are may have some difference from the original one. are seldom required for routine service.
  • Page 53 (2) FRONT CABINET SECTION MF-D305 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-014-097-01 PLATE (CASSETTE), LOCK X-3373-799-1 LID (TERMINAL) ASSY 3-014-098-01 RETAINER (CASSETTE), LOCK X-3373-798-1 LID (CASSETTE) ASSY (D305L) 3-013-735-01 SPRING (CASSETTE LOCK) X-3374-255-1 LID (CASSETTE) ASSY (D305) 3-014-100-01 HOLDER (TERMINAL) X-3373-797-1 PANEL (FRONT) ASSY (D305L) * 63...
  • Page 54 (3) CD CABINET SECTION S801 KSM-213CAN/C2NP Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-014-124-01 LID (CD) * 101 A-3306-628-A CD BOARD, COMPLETE (D305: AUS/D305L) * 101 A-3306-837-A CD BOARD, COMPLETE (D305: US, CND, E) 1-452-732-11 MAGNET 1-782-294-11 WIRE, PARALLEL (FFC) (9 CORE) 3-910-112-01 PLATE, CHUCKING * 103...
  • Page 55 (4) OPTICAL PICK-UP SECTION (KSM-213CAN/C2NP) not supplied not supplied M701 M702 The components identified by Les composants identifiés par une mark ! or dotted line with marque ! sont critiques pour la mark ! are critical for safety. sécurité. Replace only with part number Ne les remplacer que par une pièce specified.
  • Page 56 (5) TAPE MECHANISM DECK SECTION-1 (MF-D305) HRPE101 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-938-905-01 HEAD, LEVER * 215 3-938-916-01 BRAKE, ARM 3-938-940-01 SPRING (L) * 216 3-938-914-01 FRAME (C) 3-938-941-01 SCREW (A) * 217 3-938-913-01 FRAME (B) 3-938-906-01 AZIMUTH, SPRING * 218...
  • Page 57 (6) TAPE MECHANISM DECK SECTION-2 (MF-D305) M691 PM691 supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 3-938-949-01 WASHER (A) 3-017-431-01 BRACKET (MM) 3-938-951-01 WASHER (D) 3-017-430-01 BELT 3-938-936-01 SPRING (H) 3-017-596-01 FLYWHEEL (R) ASSY 3-938-930-01 SPRING (B) 3-017-434-01 SCREW (H) 3-938-910-01 REEL, CAP 3-017-595-01 FLYWHEEL (L) ASSY...
  • Page 58 (7) SPEAKER (L) SECTION not supplied AEP, IT, CET D305: AUS/ D305L US, CND SP101 supplied not supplied T501 The components identified by Les composants identifiés par une mark ! or dotted line with marque ! sont critiques pour la mark ! are critical for safety.
  • Page 59 (8) SPEAKER (R) SECTION SP201 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark X-3374-211-1 FRONT SUB ASSY 3-014-503-01 FOOT 1-782-509-11 CORD, SPEAKER * 355 3-014-109-01 STOPPER, CORD 3-014-104-01 CABINET (REAR.SP-R) SP201 1-505-607-11 SPEAKER (8CM) (R-CH) – 83 –...
  • Page 60: Electrical Parts List

    SECTION 8 AUDIO ELECTRICAL PARTS LIST NOTE: The components identified by mark • Items marked “*” are not stocked since they • Due to standardization, replacements in the ! or dotted line with mark ! are parts list may be different from the parts speci- are seldom required for routine service.
  • Page 61 AUDIO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C345 1-162-306-11 CERAMIC 0.01uF C346 1-162-306-11 CERAMIC 0.01uF < FERRITE BEAD INDUCTOR > C347 1-126-967-11 ELECT 47uF C348 1-126-959-11 ELECT 0.47uF JW121 1-410-397-21 FERRITE BEAD INDUCTOR (D305L) C350 1-162-306-11 CERAMIC 0.01uF...
  • Page 62 AUDIO Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R323 1-249-425-11 CARBON 4.7K 1/4W < RESISTOR > R324 1-249-417-11 CARBON 1/4W R325 1-249-417-11 CARBON 1/4W R101 1-249-431-11 CARBON 1/4W R327 1-249-417-11 CARBON 1/4W R102 1-249-404-00 CARBON 1/4W R328 1-249-417-11 CARBON...
  • Page 63 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C708 1-162-199-31 CERAMIC 10PF C709 1-126-162-11 ELECT 3.3uF < CONNECTOR > C710 1-136-495-11 FILM 0.068uF * CNP701 1-779-466-11 CONNECTOR, FFC/FPC 16P C711 1-162-215-31 CERAMIC 47PF * CNP705 1-564-719-11 PIN, CONNECTOR (SMALL TYPE) 3P C712 1-162-306-11 CERAMIC 0.01uF...
  • Page 64 CD MOTOR CONTROL Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R748 1-249-429-11 CARBON 1/4W C809 1-161-494-00 CERAMIC 0.022uF C810 1-126-964-11 ELECT 10uF R749 1-249-429-11 CARBON 1/4W R750 1-249-413-11 CARBON 1/4W C811 1-126-967-11 ELECT 47uF R751 1-247-807-31 CARBON 1/4W C813...
  • Page 65 CONTROL Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R823 1-249-429-11 CARBON 1/4W < CONNECTOR > R824 1-249-417-11 CARBON 1/4W R825 1-249-417-11 CARBON 1/4W CN801 1-774-493-11 CONNECTOR, FFC/FPC 27P R826 1-249-413-11 CARBON 1/4W CNP802 1-770-389-11 PIN, CONNECTOR (PC BOARD) 5P R827 1-249-413-11 CARBON 1/4W...
  • Page 66 CONTROL HEAD HEADPHONE JACK LAMP LINE Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R910 1-249-417-11 CARBON 1/4W C286 1-162-282-31 CERAMIC 100PF R911 1-249-417-11 CARBON 1/4W C384 1-161-494-00 CERAMIC 0.022uF R912 1-249-417-11 CARBON 1/4W < JACK > R913 1-249-417-11 CARBON 1/4W...
  • Page 67 LINE POWER AMP POWER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark L211 1-412-503-11 INDUCTOR 22uH 1-666-176-11 POWER BOARD L231 1-412-503-11 INDUCTOR 22uH *********** L301 1-410-397-21 FERRITE BEAD INDUCTOR (D305L) L311 1-412-503-11 INDUCTOR 22uH 1-533-233-21 HOLDER, FUSE L331 1-412-503-11 INDUCTOR 22uH...
  • Page 68 SW (A) SW (B) TERMINAL TUNER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < SWITCH > S913 1-692-014-11 SWITCH, KEY BOARD (DISPLAY/ENTER) S914 1-692-014-11 SWITCH, KEY BOARD (VOLUME +) S691 1-762-811-11 SWITCH, LEAF (HALF) S915 1-692-014-11 SWITCH, KEY BOARD (VOLUME –) S694 1-762-811-11 SWITCH, LEAF (REC-REV)
  • Page 69 TUNER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-126-964-11 ELECT 10uF < CAPACITOR > 1-162-294-31 CERAMIC 0.001uF (D305L) 1-162-294-31 CERAMIC 0.001uF (D305) 1-162-306-11 CERAMIC 0.01uF 1-162-306-11 CERAMIC 0.01uF (D305) (D305L) 1-161-494-00 CERAMIC 0.022uF 1-162-294-31 CERAMIC 0.001uF (D305L) (D305L)
  • Page 70 TUNER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-137-399-11 FILM 0.1uF < ENCAPSULATED COMPONENT > (D305L) 1-161-494-00 CERAMIC 0.022uF CFT1 1-233-885-11 ENCAPSULATED COMPONENT (D305) (D305L) CFT1 1-239-173-11 ENCAPSULATED COMPONENT (D305L) 1-136-356-11 FILM 470PF (D305L) < CONNECTOR > 1-162-282-31 CERAMIC 100PF CNP1...
  • Page 71 TUNER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 1-249-425-11 CARBON 4.7K 1/4W 8-729-922-66 TRANSISTOR 2SC2410SN (D305L) (D305L) 8-729-115-80 TRANSISTOR BA1A4P (D305) 1-249-429-11 CARBON 1/4W 8-729-922-66 TRANSISTOR 2SC2410SN (D305L) (D305) 8-729-115-80 TRANSISTOR BA1A4P (D305) 1-249-425-11 CARBON 4.7K 1/4W 8-729-178-62 TRANSISTOR 2SC2786-L (D305L)
  • Page 72 PMC-D305/D305L TUNER Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark (D305) 1-782-509-11 CORD, SPEAKER 1-249-429-11 CARBON 1/4W HRPE1011-500-480-11 HEAD, MAGNETIC (REC/PB/ERASE) (D305L) M691 3-016-425-01 MOTOR ASSY (CARSTAN/REEL) 1-249-425-11 CARBON 4.7K 1/4W M701 X-2625-770-1 CHASSIS ASSY (MB) (RP), MOTOR (SPINDLE)
  • Page 73 PMC-D305/D305L US Model Canadian Model SERVICE MANUAL E Model Australian Model PMC-D305 1998. 12 AEP Model UK Model PMC-D305L SUPPLEMENT-1 File this supplement with the service manual. Subject: Paint color change (SPM-98011) The paint color of this set was changed in the midway of production.
  • Page 74 3-014-092-01 BUTTON (UPPER) 3-014-092-11 BUTTON (UPPER) X-3374-211-1 FRONT SUB ASSY X-3376-181-1 FRONT SUB ASSY X-3374-211-1 FRONT SUB ASSY X-3376-181-1 FRONT SUB ASSY Sony Corporation 98L0590-1 Printed in Japan © 1998. 12 9-923-212-81 Personal A&V Products Company Published by Quality Engineering Dept.

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