Kalerm KLM1601 Service Manual
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Kalerm KLM1601 Service Manual

Intelligent fresh ground coffee machine
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KLM1601
Intelligent Fresh Ground Coffee Machine
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Summary of Contents for Kalerm KLM1601

  • Page 1 KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual KLM1601-SM-EN V003...
  • Page 3 KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual English...

  • Page 4: Table Of Contents

    4.2.8 Disassemble control panel group 4.2.9 Disassemble dispenser valve group 4.2.10 Disassemble drainage valve group 4.2.11 Disassemble pump group 4.2.12 Disassemble PCBA 4.2.13 Disassemble dispenser valve 2W 4.2.14 Disassemble dispenser valve 3W group KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 5 Contents 4.2.15 Disassemble thermoblock group 4.2.16 Disassemble ground coffee container lid switch group 4.3 Precautions for maintenance and installation 4.3.1 Brew unit group 4.3.2 Dispenser valve 6W 4.3.3 Grinder group 4.3.4 Control panel group Precautions for assembling 5. Function test and maintenance 5.1 Function test and test standards 5.2 Coffee machine maintenance 5.2.1 Coffee machine decalcifying...

  • Page 6: Introduction

    The maintenance technician must inform the retailer or manufacturer promptly of any problems when installing ● or using the appliance. The coffee machine must be used at the temperature between 5℃ and 40℃. ● KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...

  • Page 7: Symbol Description

    Introduction Symbol description Non-compliance with the operation, may cause electric shock, and threat to life. Non-compliance with the operation may cause coffee machine damaged, or personal injury. Non-compliance with the operation, may cause scalded or burned. This symbol, if prompted, please carefully read information with it.

  • Page 8: Structure

    Water tank cover Rotary Water tank ornament cover Clean button Water tank Decorative plate Support elect Handle Power button Drip tray decoration cover Front cover left Drip tray cover Cup support Drip tray KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 9 Structure Bean container Grinder adjustment knob Ground coffee container lid Hot water export Coffee export Milk connector Foam rubber Light for coffee Milk and foam export Back cover Logo Right side section Left side section Power line...

  • Page 10: Description Of Internal Components

    Dispenser valve 2W Dispenser valve Condensator Support PCBA Pump Drainage valve Line pencil connector Transformer Base Brew unit Solenoid valve Drip tray microswitch Reed sensor Flowmeter Valve support Control panel Grinder group KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...

  • Page 11: Water Circuit

    Structure 2.3 Water circuit 2.3.1 Overview of water circuit Water tank Coffee thermoblock Sieve Dispenser valve 2W Flowmeter Drainage valve Condensator Brew unit Pump Beverage export Pressure maintaining valve Reversing valve Steam thermoblock Solenoid valve Dispenser valve 3W...

  • Page 12: Water Circuit For Making Coffee

    Structure 2.3.2 Water circuit for making coffee Valve support Coffee thermoblock Flowmeter Dispenser valve 2W Condensator Drainage valve Pump Brew unit Dispenser valve 3W Export KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...

  • Page 13: Water Circuit For Making Steam

    Structure 2.3.3 Water circuit for making steam Valve support Steam thermoblock Flowmeter Dispenser valve Condensator Solenoid valve Pump Foam rubber Dispenser valve 3W...

  • Page 14: Water Circuit For Making Hot Water

    Structure 2.3.4 Water circuit for making hot water Valve support Dispenser valve 3W Flowmeter Coffee thermoblock Condensator Dispenser valve Pump Export KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...

  • Page 15: Schematic Circuit Diagram

    Structure 2.4 Schematic circuit diagram Coffee Lamp Milk Bin Water Flow BinWater Power Steam Coffee Brew Coffee Step Steam Power switch Coffee fused-cord OLED screen Steam fused-cord Pump Rotary PCB Grinder motor Terminal Feedback device LED×2 Microswitch Valve Stepper motor Reed sensor Motor for dispenser valve Drip tray microswitch...

  • Page 16: Technical Data

    Coffee grounds container 15 Pieces Coffee bean container 250g Coffee powder volume for brew unit MIN 5g; MAX 14g Various data Dimensions（length×width×height） 450×302×370 mm Cable Length approx 1.5 m Net weight approx 12.6kg KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...

  • Page 17: Troubleshooting

    Troubleshooting 3. Troubleshooting check list 3.1 Troubleshooting check list Prob- Item Confirmation Problem Cause Remedy Remarks ability External YES - If necessary - replace the Disassemble the Examine parts are 3.1.1 external parts external parts external broken or NO - continue to 3.1.2 according to 4.2.1 damage damaged...
  • Page 18 4.2.2 1. Disassemble control panel according to 4.2.8; YES - replace microswitch Powder switch 3.3.1.4 2. Disassemble 73000051 damaged microswitch and NO - continue to 3.3.1.5 replace according to 4.3.4 KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 19 Troubleshooting Prob- Item Confirmation Problem Cause Remedy Remarks ability 1. Disassemble control The connector panel according to YES - connect or repair power between PCB and 4.2.8; switch connector 3.3.1.5 powder switch 2. Disassemble control NO - continue to 3.3.1.6 does not work panel,repair connection line according to 4.3.4...
  • Page 20 NO - continue to 3.3.5.2 3.3.5 export position when when making coffee) CLEANING The following should be repaired by dismatling the machine KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 21 Troubleshooting Prob- Item Confirmation Problem Cause Remedy Remarks ability Inside pipe connector YES - repair damaged pipe or damaged- water 3.3.5.2 connector leakage(lots of NO - continue to 3.3.5.3 water on the table) 1. Disassemble drainage valve group according to 4.2.10; YES - replace drainage valve Drainage valve 2.
  • Page 22 78000024 3.4.1.4 PCBA is damaged NO - continue to 3.4.1.5 or dropped Disassemble PCBA, YES - replace or repair PCBA, replace and repair PCBA damaged 3.4.1.5 item: 78000006 according to 4.2.12 KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 23 Troubleshooting Prob- Item Confirmation Problem Cause Remedy Remarks ability 1. Disassemble control panel according to 4.2.8; 2. Disassemble control panel components Rotary is stucked YES - replace rotary, according to 4.3.4; so it can not be item: 79000058 3.4.2.1 3. Replace or repair moved or pressed NO - continue to 3.4.2.2 damaged components...
  • Page 24 YES - take out grinder group, 881010002, replace or repair damaged clean or replace conical burr Water into grinder components and upper burr, 3.5.2.8 group item: 73000023 and 73000022 NO - continue to 3.5.2.9 KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 25 Troubleshooting Prob- Item Confirmation Problem Cause Remedy Remarks ability If conical burr and upper burr is stucked by YES - take out foreign object from foreign object, there will Grinder group is grinder group be different regular stucked FILL BEANS 3.5.2.9 NO - continue to 3.5.2.10 noise when the conical...
  • Page 26 YES - repair pipe or connector at damaged or 3.5.6.4 the back of brew unit dropped leads to NO - continue to 3.5.6.5 coffee leakage (lots of coffee on the table) KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 27 Troubleshooting Prob- Item Confirmation Problem Cause Remedy Remarks ability 1. Disassemble drainage Drainage valve group damaged, valve group according to 4.2.10; no water comes to YES - replace drainage valve 2. Replace or repair brew unit, 3.5.6.5 group dropped to drip damaged components NO - continue to 3.5.6.5 according to drainage...
  • Page 28 Troubleshooting Prob- Item Confirmation Problem Cause Remedy Remarks ability YES - use Kalerm provided coffee Not enough spoon, fill one full spoon of coffee LACK OF coffee powder 3.6.1.1 powder POWDER NO - continue to 3.6.1.2 3.6.1 displays on the screen...
  • Page 29 Troubleshooting Prob- Item Confirmation Problem Cause Remedy Remarks ability 1. Disassemble dispenser valve according to 4.2.9; 2. Disassemble No water dispenser valve comes out Drainage YES - replace damaged drainage according to 4.3.2; 3.7.1.4 3.7.1 from water damaged valve 3. Replace or repair export damaged components according to dispenser...
  • Page 30 YES - replace valve air inlet, 2. Replace or repair item: 79000188 damaged components Inlet port is clogged 3.11.2.2 NO - continue to 3.11.2.3 according to valve group explosive view 8810101012 KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 31 Troubleshooting Prob- Item Confirmation Problem Cause Remedy Remarks ability YES - replace valve, item: 73000057 3.11.2.3 Valve damaged Refer to 3.11.2.2 NO - continue to 3.11.2.4 It is milk instead of process to cream YES - replace air pipe, 3.11 3.11.2 make inside the...
  • Page 32 8810101011 water circuit is Flowmeter YES - repair or replace flowmeter, Disassemble flowmeter clogged or item: 73000089 3.16.3.3 according to 4.2.5 NO - continue to 3.16.3.4 damaged KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 33 Troubleshooting Prob- Item Confirmation Problem Cause Remedy Remarks ability ERROR 6 Dispenser valve press 5 YES - replace damaged parts Refer to 3.16.3.1 internal structure 3.16.3.4 times UNIT NO - continue to 3.16.3.5 damaged EMPTY, and it still can 3.16.3 not be Water circuit YES - repair or clear water circuit...
  • Page 34 4.2.17 Transmission group YES - replace or repair transmission 2. Replace or repair 3.17.5.6 parts damaged group parts damaged components according to geared motor group explosive view 8810101014 KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...

  • Page 35: Check List For Minor Failure

    Troubleshooting 3.2 Check list for minor failure 3.2.1 Function 3.2.1.1 Reed sensor function If there is water in water tank, but the screen displays FILL WATER TANK，put a magnet in left side section as the picture shows: if the screen does not display FILL WATER TANK anymore- water tank components damaged- replace components；If the screen still displays FILL WATER TANK- internal line fault-...
  • Page 36 If fuse damaged, the grinder motor will not work. 3.2.2.3 Check driving motor fuse of PCBA If fuse damaged，drainage motor and driving motor will not work. 3.2.2.4 Check all the connection lines KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 37 Troubleshooting 3.2.2.5 Check all switches The picture shows off-state. When touch microswitch contactor, it is on-state. 3.2.3. Leakage Take off drip tray layer board as the picture shows, fill drip tray microswitch with paper, and press rinse button Check leakage of brew unit...
  • Page 38 Troubleshooting Check leakage of connectors KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...

  • Page 39: Repair

    Repair 4. Repair 4.1 Tools preparation Torx screwdriver（T6,T10,T15,T20,T25） Slotted type screwdriver (3mm series) Multimeter Needle-nose pliers Electronic scale Temperature tester...

  • Page 40: General Disassembly

    3. Take out water tank group 4.2.1.2 Disassemble back cover 1. Rotate the Logo support according 2. Dismantle 2 screws from the to the direction of the arrow bottom of the Logo support KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 41 Repair 3. Take out back cover according to the arrow direction 4.2.1.3 Disassemble front cover right and front cover left 1. Disassemble the 2 screws from 2. Take out front cover right and front the bottom cover left separately according to the direction of the arrow 4.2.1.4 Disassemble right cover 1.
  • Page 42 1. Disassemble 2 screws from the left 2. Loose top cover and hook of the side of the top cover frame 3. Take out top cover according to the direction of the arrow KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...

  • Page 43: Disassemble Power Cord

    Repair 4.2.1.7 Disassemble left cover 1. Disassemble left side section according to the direction of the arrow 4.2.2 Disassemble power cord 1. Refer to 4.2.1- Disassemble the exterior parts of the machine 2. Disassemble 2 screws from the 3. Disassemble 1 screw from support, cable rack loose 3 screws inside the line pencil connector and take out the power cord...

  • Page 44: Disassemble Brew Unit

    4. Disassemble 3 screws from brew unit 5. Pull the brewing unit outward and 6. Disassemble 1 screw from backside rotate the gear clockwise to the and take out brew unit position as the picture shows KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...

  • Page 45: Disassemble Valve Support Group

    Repair 4.2.4 Disassemble valve support group 1. Refer to 4.2.1-disassemble exterior parts 2. Take out valve support according to the direction of the arrow and pull out silicon pipe Note：There are 4 hooks between valve support and base 4.2.5 Disassemble flowmeter 1.

  • Page 46: Disassemble Solenoid Valve Group

    Repair 4.2.6 Disassemble solenoid valve group 1. Refer to 4.2.1-disassemble exterior parts 2. Disassemble hooks from support 3. Pull out terminal and silicon pipe and take out solenoid valve group 4.2.7 Disassemble grinder group 1. Refer to 4.2.1.1-4.2.1.6-disassemble top cover 2.

  • Page 47: Disassemble Control Panel Group

    Repair 4.2.8 Disassemble control panel group 1. Refer to 4.2.1-disassemble exterior parts 2. Pull out two silicon pipes from the 3. Pull out two silicon pipes from the dispenser valve on the right side of left side of the machine the machine 4.

  • Page 48: Disassemble Dispenser Valve Group

    Note：There is one hook between the to the right side according to the dispenser valve and base direction of the arrow 5. Pull out 5 pipes from dispenser valve, and take out dispenser valve group KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...

  • Page 49: Disassemble Drainage Valve Group

    Repair 4.2.10 Disassemble drainage valve group 1. Refer to4.2.1-disassemble exterior parts 2. Refer to4.2.3-disassemble brew unit group 3. Disassemble 1 screw from dispenser 4. Pull out terminal from stepper motor valve 3W, so that the wire can be on PCBA taken out from the cable rack 5.

  • Page 50: Disassemble Pump Group

    3 screws from cable rack and take out cable rack 6. Pull out the flowmeter and pull out 7.Pull out pump clamp from the the silicone pip support and take out pump group KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...

  • Page 51: Disassemble Pcba

    Repair 4.2.12 Disassemble PCBA 1. Refer to 4.2.1.1-4.2.1.4-disassemble right side section 2. Pull out all the terminals on PCBA 3. Disassemble 4 screws on PCBA, and take out PCBA 4.2.13 Disassemble dispenser valve 2W 1. Refer to4.2.1.1-4.2.1.4-disassemble right side section 2.

  • Page 52: Disassemble Dispenser Valve 3W Group

    5. Pull out Teflon pipe which connected 4. Disassemble 1 screw from dispenser thermoblock group and dispenser valve valve 3W 3W and dispenser valve 2W KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...

  • Page 53: Disassemble Ground Coffee Container Lid Switch Group

    Repair 5. Move dispenser valve group， 6. Move dispenser valve group，and and pull out Teflon pipe which pull out Teflon pipe which connected thermoblock connected thermoblock 7. Disassemble hooks from support, 8. Disassemble hooks from the and take out thermoblock group support and take out thermoblock 4.2.16 Disassemble ground coffee container lid switch group 1.
  • Page 54 Repair 4. Disassemble 2 screws from support and take out geared motor group KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...

  • Page 55: Precautions For Maintenance And Installation

    Repair 4.3 Precautions for maintenance and installation 4.3.1 Brew unit group 1. Disassemble the spool gear group 2. Disassemble the wiper, notice the according to the arrow direction hooks showed by the arrow 3. Disassemble the 4 screws from the left and right cover Note: deeper slot side should be installed to 4.
  • Page 56 7. Take out left and right pull plate 8. Rotate the gear and pull plate sleeve 9. Take out the contropistone 10. Take out the connector, pay attention to the direction of the spring. KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 57 Repair 11. Deform brew unit frame with strength according to the arrow direction, and take out coffee brewing group Note: The bigger opening of the piston should face to the 12. Disassemble release link，and release link. take out piston 14. Disassemble seal from 13.

  • Page 58: Dispenser Valve 6W

    3. Disassemble the 2 screws from the dispenser valve 4. Take out water distributor and get out ceramic plate sheet gasket KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 59 Repair 5. Take out the top cover of the dispenser valve down 6. Separate dispenser valve from sheave permanent seat, take out sheave and disassemble microswitch. Note: when installing, the microswith with two lines should be in the upside and the microswitch with three lines should be in the downside;...

  • Page 60: Grinder Group

    4.3.3 Grinder group 1. Disassemble the 3 hooks from the 2. Rotate the upper burr group grinder adjustment sector and take anticlockwise out the grinder adjustment sector KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 61 Repair 3. Disassemble the three hooks from 4. Disassemble 1 middle screw the motor support for grinder, and take out the grinder adjustment ring 5. Take out the line pencil and 6. Take out 1 screw from the coffee conical burr group powder hopper 7.
  • Page 62 11. Take out the epicyclic gear 12. Take out filler piece and the group B epicyclic gear group A 13. Disassemble the 2 screws inside the gearbox, and take out the grinder motor KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...

  • Page 63: Control Panel Group

    Repair 4.3.4 Control panel group 1. Take out foam rubber group 2. Pull out the rotary according to the arrow direction 3. Disassemble 4 screws from the 4. Pull out 4 screws from the backside backside of control panel of the control panel, and pull out the terminal, then take out the decorative plate group 6.
  • Page 64 11. Pull out all the silicon pipes 12. Disassemble the connector and seal KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 65 Repair 13. Disassemble 2 screws from the 14. Disassemble 2 screws from the handle, and take out the handle backside of the touch screen decorative cover; take out decorative plate and smokebell 15. Disassemble 2 screws from the 16. Take out terminal from the bottom rotary, and take out the bottom of rotary PCB, and take out the rotary terminal, and then take out the...
  • Page 66 22. Take out touch screen and smokebell, and clean the power button decorative cover 23. Disassemble 2 screws from 24. Take out ITO which sticked to display screen, and take out the touch screen OLED screen KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...

  • Page 67: Precautions For Assembling

    Repair Precautions for assembling Drainage valve group 1. Assemble the drain valve support, pin, 2. Assemble the drainage export and pin pin sleeve, pin reset spring, pin seal together seal together. as the picture shows. Pay attention to the direction of the pin seal. 3.
  • Page 68 5. Install microswitch line pencil switches to 6. Assemble the sheave permanent seat and sheave permanent seat and dispenser dispenser valve together. valve separately. Pay attention to the position and the direction of the sheave and microswitch. KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 69 Repair 7. Install the ceramic plate A into the 8. Install the ceramic plate B into the dispenser valve. The upper side should be dispenser valve. Both sides should be the side of slot, and it should be covered covered with oil((SYN-setral-Al/C 2-FD). with oil(SYN-setral-Al/C 2-FD).
  • Page 70 1. When installing the support seal, the downside should be with bigger diameter. Brew unit 1. Install the piston and release link into the coffee brewing unit, oil(MI-setral-61B) coating position should be as the picture shows. KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 71 Repair 2. Install the coffee brewing unit into the brew unit frame, and install reset base and connect part. 3. Assemble the pin seal and pin together 4. Coating the contropistone seal with to drainage valve connection. Note: the lubricating oil(SYN-setral-Al/C 2-FD) and direction of the pin seal.
  • Page 72 (MI-setral-61B) coating position for left and right pull plate should be as the picture shows. 9. Install the brew unit top cover. Note: Pay attention to the direction of the brew unit top cover, the deeper groove should be in front. KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 73 Repair 10. Lock the left side and right side cover screws. 11. Install wiper and spool gear group. Control panel group 1. When installing microswitch and power 2. When installing silicon pipe, please note microswitch support, please pay attention the position of every silicon pipe inside the to the connection position between hole of the coffee export.
  • Page 74 3. Install 3 epicyclic gear B and 3 epicyclic gear pin A into epicyclic gear support A, gear pin A into epicyclic gear support B, and and coat with oil(MI-setral-61B). coat with oil(MI-setral-61B). KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 75 Repair 4. Put the already installed epicyclic gear 5. Put the already installed epicyclic gear frame A into the gearbox, put 1 filler piece frame B into gearbox. onto epicyclic gear frame A. 6. Put the steel ball support and 34 roll steel 7.
  • Page 76 14. Put 3 conical burr protective steel balls 15. Put the felt ring into the already installed and spring into support lower grinder. coffee powder container. KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 77 Repair 16. Put the already installed support lower 17. Install the grinding adjustment spring and grinder into the coffee powder container steel ball into the coffee powder container and lock the screw. pillar. 18. Install the grinder adjustment ring in the 19.

  • Page 78: Function Test And Maintenance

    50~58℃ 60~90ml 5.2 Coffee machine maintenance 5.2.1 Coffee machine decalcifying Use Kalerm decalcifier only. It may damage machine if use other decalcifier. The whole process costs about 25 minutes. 1. Empty tray 2. Dissolve decalcifier in the clean water, and pour into the water tank- the water inside the water tank should be half of the water tank.
  • Page 79 Function vtest and maintenance methods 3. Press rotary for 3 seconds to enter in the program menu, rotate the rotary to MAINTAINCE. 4. Enter in DECALCIFYING program and operation as the screen displays（ put a container which is over than 1L under the coffee export）.

  • Page 80: Rinse The Brew Unit

    Function test and maintenance methods 5.2.2 Rinse the brew unit cleaning agent Use Kalerm cleaning agent only. It may damage machine if use other cleaning agent. The whole process costs about 10 minutes. 1.When machine in READY state, press rotary for 3 seconds to enter in the program menu, rotate the rotary to MAINTAINCE.

  • Page 81: Wipe The Coffee Machine

    Function test and maintenance methods 5.2.4 Wipe the coffee machine Power off and pull out plug before clean the inside machine. Do not put the machine in the water to avoid electric shock Do not use metal object to clean the machine. Do not clean any components by dish-washing machine.
  • Page 82 Use dry rag clean the channel of hopper. Do not use water to wash hopper channel. 5. Clear foam rubber Clear all the holes of the foam rubber and clean them by water. Clean all the parts by water KLM1601 Intelligent Fresh Ground Coffee Machine Service Manual...
  • Page 83 Function test and maintenance methods 6. Clean the internal machine Clean base Clean brew unit-coffee brewing box( position 1) and contropistone( position 3 and position 2 is the back side) 7. Clean coffee machine. Use dry and soft rag to clean the appearance of the coffee machine.
  • Page 96 Suzhou Industrial Park Kalerm Electric Appliances Co., Ltd www.kalerm.com +86-4006-800-866 Add: #100 Sumu Rd, SIP Suzhou,215021,Jiangsu China T e l : +86-512-68180758 Fax : +86-512-68181050...

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