Cleco 19RAA02AM2 Service Manual
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Cleco 19RAA02AM2 Service Manual

19ra series right angle nutrunner
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Service Manual
PL12-1014EN
10/16/2014
19RA Series
Right Angle Nutrunner
For additional product information visit our website at http://www.apextoolgroup.com

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Summary of Contents for Cleco 19RAA02AM2

  • Page 1 Service Manual PL12-1014EN 10/16/2014 19RA Series Right Angle Nutrunner For additional product information visit our website at http://www.apextoolgroup.com...
  • Page 2 PL12-1014EN Cleco ® 10/16/2014 General Information For this Instruction Manual This Instruction Manual is the Original Instruction Manual intended for all persons who will operate and maintain these tools. This Instruction Manual • provides important notes for the safe and efficient use of these tools.
  • Page 3 PL12-1014EN Cleco ® 10/16/2014 Nomenclature Tool Series Tool Style R = Reversible Nutrunner Tool Configuration A = Right Angle - Lever Torque Control Mechanism A = Clecomatic Clutch S = Stall Maximum Torque 19RAA 19RAS 02 = 2.1 Nm 02 = 2.7 Nm 03 = 3.1 Nm...

  • Page 4: Table Of Contents

    PL12-1014EN Cleco ® 10/16/2014 Contents Safety Warning and notes ....................6 Basic requirements for safe working practices ............6 Operator training ....................7 Personal protective equipment ................7 Designated use ...................... 7 Codes and standards .................... 7 Noise and vibration ....................7 Scope of supply, transport and storage Items supplied .......................
  • Page 5 PL12-1014EN Cleco ® 10/16/2014 Contents Spare parts 10.1 19RAA series nutrunner ..................14 10.2 19RAS series nutrunner ..................16 10.3 Motor assembly ....................18 10.4 301967PT Gearing assembly ................20 10.5 301086 Gearing assembly ................... 20 10.6 301968PT Gearing assembly ................22 10.7...

  • Page 6: Safety

    PL12-1014EN Cleco ® 10/16/2014 General Information Safety Warnings and notes Warning notes are identified by a signal word and a pictogram. • The signal word indicates the severity and probability of the impending danger. • The pictogram indicates the type of danger.

  • Page 7: Operator Training

    PL12-1014EN Cleco ® 10/16/2014 General Information Keep the tool clean and dry to provide the best possible grip. Ú Firmly grasp the handle of the 19RA and apply the socket or bit to the application before starting. Ú Ú Be prepared for high short-term reaction torques.

  • Page 8: Scope Of Supply, Transport And Storage

    PL12-1014EN Cleco ® 10/16/2014 General Information Scope of supply, transport and storage Items supplied Check shipment for transit damage and ensure that all items have been supplied: 19RA PL12-1014EN instruction manual Declaration of Conformity Lubrication sheet Warranty statement Transport Transport and store the 19RA in the original packaging. The packaging is recyclable.

  • Page 9: Operation And Functional Elements

    PL12-1014EN Cleco ® 10/16/2014 Scope of Supply, Transport and Storage Operation and functional elements This section describes the operational and functional elements of the 19RA. Ref. Description Air Inlet Reversing Ring Throttle Lever Motor and Gearing Clecomatic Clutch (19RAA models)

  • Page 10: Before Initial Operation

    PL12-1014EN Cleco ® 10/16/2014 General Information Before initial operation Ambient conditions Ambient temperature: 41°F (5°C) to a maximum of 104°F (40°C) Acceptable relative humidity: 25% to 90%, non-condensing Air supply Parameter Description Minimum inside diameter: 3/16" (4,7 mm) Air Hose Maximum length: 16.4' (5 m)

  • Page 11: First Operation

    PL12-1014EN Cleco ® 10/16/2014 General Information First operation Putting into use We recommend the use of a reaction bar for higher torque applications to prevent uncontrollable reaction of the tool when rundown shut off is achieved. This use is dependent on the following factors: torque, joint, air pressure, form of tool, and the operator.

  • Page 12: Service Schedule

    PL12-1014EN Cleco ® 10/16/2014 General Information Service schedule Only qualified and trained personnel are permitted to perform maintenance on these tools. Regular maintenance reduces operating faults, repair costs and downtime. In addition to the following service schedule, implement a safetu related maintenance program that takes the local regulations for repair and maintenance for all operating phases of the tool into account.

  • Page 13: Repair Instructions

    PL12-1014EN Cleco ® 10/16/2014 General Information Repair instructions Motor disassembly and reassembly Disassembly R = Replace Reassembly .0010” (.254mm) .0015” (.031mm) 19RAS Models Trip rod sizing Position head Until tool starts without trip +3/4 to 1 turn. rod installed. Remove this Tighten all joints.

  • Page 14: Spare Parts

    PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.1 19RAA Series Nutrunner Models 19RAA02AM2 19RAA02AH(-) 19RAA03AM2 19RAA03AH(-) 19RAA04AM2 19RAA05AM(-) 19RAA06AH(-) * 19RAA07AH(-) * 19RAA09AH(-) * 19RAA11AH(-) * 19RAA12AH(-) * * Note: Maximum torque exceeds the rated torque of the AH2 Angle Head.
  • Page 15 Table 10.1 Trip Rod B141L Screw 931962 Suspension Bail (not shown) Table 10.1 Spacer (#) Quantity (X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation) Table 10.1 19RAA02AM2 19RAA05AM(-) 19RAA02AH(-) 19RAA07AH(-) 19RAA03AM2 Ref. Description 19RAA11AH(-) 19RAA04AM2 19RAA09AH(-) 19RAA03AH(-)

  • Page 16: 19Ras Series Nutrunner

    PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.2 19RAS Series Nutrunner Models 19RAS02AH3 19RAS03AM2 19RAS04AH(-) 19RAS05AM2 19RAS06AH(-) * * Note: Maximum torque exceeds the rated torque of the AH2 Angle Head. Page 16...
  • Page 17 PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.2 RAS Series Nutrunner Number Description 936566PT Attachment (1/4" Square Drive) 936530PT Attachment (1/4" Square Drive) 936531PT Attachment (3/8" Square Drive) 207792PT Plastic Body 207367 Housing Adapter 207368 Spindle Extension 301967PT Gearing Assembly 301086...

  • Page 18: Motor Assembly

    PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.3 Motor Assembly Page 18...
  • Page 19 842768 Ball Bearing 844897 Front Cylinder Pin 847548 Rear Cylinder Pin Table 10.3 (#) Quantity (X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation) Table 10.3 19RAA02AM2 19RAA04AM2 19RAA02AH(-) 19RAA03AM2 19RAS03AM2 19RAS05AM2 Ref. Description 19RAA06AH(-) 19RAA05AM(-) 19RAA03AH(-)

  • Page 20: 301967Pt Gearing Assembly

    PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.4 301967PT Gearing Assembly Models 19RAA02AM2 19RAA02AH(-) 19RAS02AH3 Lubricate with 540450 Grease (18 oz. can) 10.5 301086 Gearing Assembly Models 19RAA03AM2 19RAA03AH(-) 19RAS03AM2 19RAS04AH(-) Lubricate with 540450 Grease (18 oz. can) Page 20...
  • Page 21 PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.4 301967PT Gearing Assembly Number Description 301967PT Gear Case Assembly (6.875:1) 204136PT End Plate Spacer 207619PT Idler Gear (16T) 207620PT Open Spider 205964 Gear Case 847595 Ball Bearing 619017 Retaining Ring (#) Quantity (X) Recommended Spare Parts (quantity shown based on 1-5 tools in operation) (T) Teeth 10.5...

  • Page 22: 301968Pt Gearing Assembly

    PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.6 301968PT Gearing Assembly Models 19RAA04AM2 19RAA06AH(-) 19RAS05AM2 19RAS06AH(-) Lubricate with 540450 Grease (18 oz. can) 10.7 301969PT Gearing Assembly Models 19RAA05AM(-) 19RAA07AH(-) 19RAA09AH(-) Lubricate with 540450 Grease (18 oz. can) Page 22...
  • Page 23 PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.6 301968PT Gearing Assembly Number Description 301968PT Gear Case Assembly (17.256:1) 203644PT End Plate Spacer 203919 Pinion Gear 205964 Gear Case 619017 Retaining Ring 847595 Ball Bearing 207615PT Open Spider 207616PT 12 Idler Gear (14T)

  • Page 24: 302016Pt Gearing Assembly

    PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.8 302016PT Gearing Assembly Models 19RAA11AH(-) Lubricate with 540450 Grease (18 oz. can) Page 24...
  • Page 25 PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.8 302016PT Gearing Assembly Number Description 302016PT Gear Case Assembly (41.538:1) 203646 End Plate Spacer 207701PT Spider 833862 Needle Roller 207691PT Idler Gear (18T and 9T) 205966 Gear Case 847595 Ball Bearing 619017 Retaining Ring...

  • Page 26: 301970Pt Gearing Assembly

    PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.9 301970PT Gearing Assembly Models 19RAA12AH(-) Lubricate with 540450 Grease (18 oz. can) Page 26...
  • Page 27 PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.9 301970PT Gearing Assembly Number Description 301970PT Gear Case Assembly (70.680:1) 203644PT End Plate Spacer 203919 Pinion Gear 205963 Gear Case 619017 Retaining Ring 847595 Ball Bearing 207615PT Open Spider 207616PT 18 Idler Gear (14T)

  • Page 28: 301982Pt Clecomatic Clutch Assembly

    PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.10 301982PT Clecomatic Clutch Assembly Models 301992PT Clecomatic Clutch Assembly 19RAA02AM2 19RAA02AH(-) 19RAA03AM2 19RAA03AH(-) 19RAA04AM2 19RAA05AM(-) 19RAA06AH(-) * 19RAA07AH(-) * * Note: Maximum torque exceeds the rated torque of the AH2 Angle Head. Lubricate with 540450 Grease (18 oz. can)
  • Page 29 PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.10 301982PT Clecomatic Clutch Assembly 301992PT Clecomatic Clutch Assembly Number Description Table 10.10 Clutch Assembly 847411 O-Ring 203585PT Clutch Reset Sprig 203612 Trip Slide 203613 Slide Reset Spring 869123 Adjustment Nut 207651PT Dowel Pin 842162 Steel Ball (.250 diameter)

  • Page 30: 301978Pt Clecomatic Clutch Assembly

    PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.11 301978PT Gearing Assembly Models 19RAA09AH(-) 19RAA11AH(-) 19RAA12AH(-) Lubricate with 540450 Grease (18 oz. can) Page 30...
  • Page 31 PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.11 301978PT Clecomatic Clutch Assembly Number Description 301978PT Clutch Assembly 847411 O-Ring 203585PT Clutch Reset Sprig 203612 Trip Slide 203613 Slide Reset Spring 869123 Adjustment Nut 207651PT Dowel Pin 842162 Steel Ball (.250 diameter) 842274 Steel Ball (.156 diameter)

  • Page 32: 936566Pt Am2 Attachment (1/4" Square Drive)

    PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.12 936566PT AM2 Attachment (1/4” Square Drive) Models 19RAA02AM2 19RAA03AM2 19RAA04AM2 19RAA05AM2 19RAS03AM2 19RAS05AM2 Shims: Use as required to orient the angle head 14 13 LUBRICATION: Grease the Bevel Gears and Bearings with Molytex EP2.
  • Page 33 PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.12 936566PT AM2 Attachment (1/4" Square Drive) Number Description 936566PT Angle Head Assembly 614263 AR Shim (.002") 863216 AR Shim (.005") 614264 AR Shim (.010") 847846 Ball Bearing 207639PT Retaining Ring 207638PT Washer 612229...

  • Page 34: 936530Pt Ah2 Attachment (1/4" Square Drive)

    PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.13 936530PT AH2 Attachment (1/4” Square Drive) Models 936531PT AH3 Attachment (3/8” Square Drive) 19RAA02AH(-) 19RAS02AH3 302030PT AHQ Attachment (Quick Change) 19RAA03AH(-) 19RAS04AH(-) 19RAA06AH(-) 19RAS06AH(-) 19RAA07AH(-) * 19RAA09AH(-) * 19RAA11AH(-) * 19RAA12AH(-) * * Note: Maximum torque exceeds the rated torque of the AH2 Angle Head.
  • Page 35 PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.13 936530PT AH2 Attachment (1/4" Square Drive) 936531PT AH3 Attachment (3/8" Square Drive) 302030PT AHQ Attachment (Quick Change) Number Description Table 10.13 Angle Head Assembly 614263 AR Shim (.002") 863216 AR Shim (.005") 614264 aR Shim (.010")

  • Page 36: 201711 Am516 Attachment (5/16" Internal Hex)

    PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.14 201711 AM516 Attachment (5/16” Internal Hex) Models 19RAA05AM516 Shims: Use as required LUBRICATION: Grease the Bevel Gears and Bearings with Molytex EP2. Note: ALWAYS replace the Bevel Gear and Pinion Gear at the same time since both should wear equally.
  • Page 37 PL12-1014EN Cleco ® 10/16/2014 Spare Parts 10.14 201711 AM516 Attachment (5/16" Internal Hex) Number Description 201711 Angle Head Assembly 847946 Ball Bearing 208085PT AR Shim (.002") 208086PT AR Shim (.004") 208087PT aR Shim (.007") 612229 Needle Bearing 202983 Pinion Gear...

  • Page 38: Technical Data

    Spring Selection Length Weight Head Height Range Center Model Number Speed Blue Green White Orange (rpm) in-lb in-lb in-lb in-lb in-lb 19RAA02AM2 4-19 0.5-2.1 4-8.7 0.5-1.0 5-19 0.6-2.1 ---- ---- ---- ---- 2400 11.9 1.06 0.36 19RAA02AH2 4-21 0.5-2.4 4-9.8...

  • Page 39: Service

    Service 12.1 Replacement parts Use only original Cleco replacement parts. Failure to comply can result in reduced power and increased service requirements. The tool warranty may be voided if replacement parts are not manufactured or approved by Apex Tool Group.
  • Page 40 Sales & Service Centers Note: All locations may not service all products. Please contact the nearest Sales & Service Center for the appropriate facility to handle your service requirements. USA - Seattle, Washington Brazil France Mexico Apex Tool Group Apex Tool Group Apex Tool Group S.N.C.

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