Table of Contents
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User Manual
Working Instruction, Mechanical
Applicable for W810
CONTENTS
1 Introduction .............................................................................. 3
1.1 Equipment.................................................................................4
1.2 General cautions ......................................................................5
1.3 Adhesives .................................................................................5
2 Disassembly ............................................................................. 6
2.1 Overview ...................................................................................6
3 Replacements......................................................................... 15
3.1 Battery Cover..........................................................................16
3.2 Antenna Cover........................................................................16
3.3 Front ......................................................................................16
3.4 Keypad ....................................................................................16
3.6 Frame ......................................................................................16
3.7 Camera ....................................................................................17
3.8 Antenna ...................................................................................18
3.9 Speaker Box............................................................................20
3.10 Camera Flex ............................................................................22
3.11 Vibrator....................................................................................23
3.12 Bluetooth Antenna .................................................................24
3.13 IrDA Window ...........................................................................25
3.14 On/Off Key...............................................................................26
3.15 Volume Key.............................................................................27
3.16 Music Player Key....................................................................28
3.17 Camera Key.............................................................................29
3.18 Camera Gasket .......................................................................30
3.19 Camera Glas ...........................................................................31
3.20 System Connector..................................................................32
3.21 Gasket, system connector.....................................................33
3.22 Support Pad, LCD...................................................................34
3.23 Camera Flex Pad (lower)........................................................35
3/000 21-1/FEA 209 544/108 B
©
Sony Ericsson Mobile Communications AB
2.1.1
2.1.2
Antenna Cover ...................................................................... 8
2.1.3
Front...................................................................................... 9
2.1.4
Keypad ................................................................................ 11
2.1.5
Plastic Carrier & Key Foil ass'y ........................................... 12
2.1.6
LCD ..................................................................................... 13
2.1.7
PBA ..................................................................................... 14
......................................................................................16
Working Instruction, Mechanical
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Summary of Contents for Sony Ericsson W810
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Page 1: Table Of Contents
3.16 Music Player Key..............28 3.17 Camera Key................29 3.18 Camera Gasket ...............30 3.19 Camera Glas ................31 3.20 System Connector..............32 3.21 Gasket, system connector.............33 3.22 Support Pad, LCD..............34 3.23 Camera Flex Pad (lower)............35 3/000 21-1/FEA 209 544/108 B © Sony Ericsson Mobile Communications AB... - Page 2 Plastic Carrier & Key Foil ass’y ........... 47 4.1.4 Keypad ................49 4.1.5 Front..................50 4.1.6 Antenna Cover ..............51 4.1.7 Battery & Battery Cover............52 5 Revision history ..............53 3/000 21-1/FEA 209 544/108 B 2(53) © Sony Ericsson Mobile Communications AB...
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Page 3: Introduction
Working Instruction, Mechanical 1 Introduction W810 3/000 21-1/FEA 209 544/108 B 3(53) © Sony Ericsson Mobile Communications AB... -
Page 4: Equipment
• ESD-gloves LABEL EQUIPMENT The following special equipment is required when replacing or installing a new label: • Hot air flow solder station • Zebra printer connected to computer 3/000 21-1/FEA 209 544/108 B 4(53) © Sony Ericsson Mobile Communications AB... -
Page 5: General Cautions
SE AIR BLOW EQUIPMENT TO KEEP THE FRONT WINDOW AND DISPLAY MODULE DUST FREE 1.3 Adhesives Use a dentist hook and/or the tweezers to remove old adhesives. Clean the surface with isopropyl alcohol before attaching new adhesives. 3/000 21-1/FEA 209 544/108 B 5(53) © Sony Ericsson Mobile Communications AB... -
Page 6: Disassembly
The disassembly is done in the following sequence: 1. Battery Cover (a) and Battery (b) 2. Antenna Cover 3. Front 4. Keypad 5. Plastic Carrier & Key Foil ass’y 6. LCD 7. PBA 3/000 21-1/FEA 209 544/108 B 6(53) © Sony Ericsson Mobile Communications AB... -
Page 7: Battery Cover & Battery
Release the battery cover from its latched position … and slide it until it can be removed. Push inwards and lift upwards to release the battery … and slide it out of its compartment. 3/000 21-1/FEA 209 544/108 B 7(53) © Sony Ericsson Mobile Communications AB... -
Page 8: Antenna Cover
Then do the corresponding at the top (2). Gently wiggle the antenna cover to release it completely and remove it by lifting straight up. 3/000 21-1/FEA 209 544/108 B 8(53) © Sony Ericsson Mobile Communications AB... -
Page 9: Front
HEN SEPARATING THE FRONT FROM THE FRAME YOU HAVE TO BE MOST CAREFUL NOT TO DAMAGE THESE PARTS AND IN PARTICULAR AVOID DAMAGE TO THE FRONT CAUSED BY THE INSIDE TOP HOOK OF THE FRAME 3/000 21-1/FEA 209 544/108 B 9(53) © Sony Ericsson Mobile Communications AB... -
Page 10: Front Continued
TO AVOID DAMAGES TO THE FRONT CAUSED BY THE TOP HOOK While keeping the front slightly bent upwards, wiggle it gently side to side (1) and at the same time pull it away (2) from the frame. 3/000 21-1/FEA 209 544/108 B 10(53) © Sony Ericsson Mobile Communications AB... -
Page 11: Keypad
Working Instruction, Mechanical 2.1.4 Keypad Remove the keypad by hand or by tweezers. 3/000 21-1/FEA 209 544/108 B 11(53) © Sony Ericsson Mobile Communications AB... -
Page 12: Plastic Carrier & Key Foil Ass'y
PBA with the use of the ‘flex film assembly tool’. HECK THAT THE KEY FOIL SWITCH DOES NOT GET STUCK Remove the plastic carrier & key foil by lifting straight up. 3/000 21-1/FEA 209 544/108 B 12(53) © Sony Ericsson Mobile Communications AB... -
Page 13: Lcd
Move the LCD (1) slightly to the right to get access to the board-to-board connector (2). Disconnect the camera flex film board-to-board connector by lifting it upwards with the ‘flex film assembly tool’ and remove the LCD. 3/000 21-1/FEA 209 544/108 B 13(53) © Sony Ericsson Mobile Communications AB... -
Page 14: Pba
To remove the PBA, lift the top just enough so it can be pulled out from the bottom (3) and so that the camera flex film (2) can smoothly pass through the PBA hole (4). 3/000 21-1/FEA 209 544/108 B 14(53) © Sony Ericsson Mobile Communications AB... -
Page 15: Replacements
The instruction usually ends by directing you to the Reassembly section with a specification of the instructions you have to carry out in order to reassemble the phone. REPLACEMENTS Contents Start page DISASSEMBLY REASSEMBLY Done 3/000 21-1/FEA 209 544/108 B 15(53) © Sony Ericsson Mobile Communications AB... -
Page 16: Battery Cover
Remove the parts as described in 3.7 – 3.17 & 3.28 Prepare the new frame. Install the parts as described in 3.7 – 3.17 & 3.27, 3.28, 3.30 Follow the 4.1.1 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 16(53) © Sony Ericsson Mobile Communications AB... -
Page 17: Camera
Mount the camera by gently pushing it through the hole. Connect the flex film board-to-board connector to the camera with your fingers or with the ‘flex film assembly tool’. Follow the 4.1.1 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 17(53) © Sony Ericsson Mobile Communications AB... -
Page 18: Antenna
Do the same thing with the single hook on the opposite side. Push gently from the inside with the tweezers on the spot indicated by the arrow … until the antenna is released from the frame. 3/000 21-1/FEA 209 544/108 B 18(53) © Sony Ericsson Mobile Communications AB... - Page 19 Place the new antenna in its proper position and then press on the left and right hand sides to make it snap to the frame. Follow the 4.1.1 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 19(53) © Sony Ericsson Mobile Communications AB...
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Page 20: Speaker Box
Gently pull the speaker box out of the frame until it can be removed. LEAN THE SURFACE OF THE SPEAKER CAVITY WITH ISOPROPYL ALCOHOL Peel off the protection foil (new speaker box only) 3/000 21-1/FEA 209 544/108 B 20(53) © Sony Ericsson Mobile Communications AB... - Page 21 Install the antenna as described in 3.8! Install the camera as described in 3.7! Follow the 4.1.1 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 21(53) © Sony Ericsson Mobile Communications AB...
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Page 22: Camera Flex
Flash LEDs of the camera flex to the frame. Install the camera as described in 3.7! Follow the 4.1.1 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 22(53) © Sony Ericsson Mobile Communications AB... -
Page 23: Vibrator
Use the tweezers to place the vibrator in its proper position and press gently on the housing, without touching the contacts, until it reaches the bottom of the cavity. Follow the 4.1.1 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 23(53) © Sony Ericsson Mobile Communications AB... -
Page 24: Bluetooth Antenna
Install the bluetooth antenna by using the tweezers to put it into its slot. Follow the 4.1.1 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 24(53) © Sony Ericsson Mobile Communications AB... -
Page 25: Irda Window
Remove the IrDA window by using the ‘flex film assembly tool’ or your fingers. Install the IrDA window by using the ‘flex film assembly tool’ or your fingers. Follow the 4.1.1 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 25(53) © Sony Ericsson Mobile Communications AB... -
Page 26: On/Off Key
Follow the 2.1.1 – 2.1.7 Disassembly instructions! Remove the on/off key with the tweezers. Install the on/off key with the tweezers. Follow the 4.1.1 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 26(53) © Sony Ericsson Mobile Communications AB... -
Page 27: Volume Key
Follow the 2.1.1 – 2.1.7 Disassembly instructions! Remove the volume key with the tweezers. Install the volume key with the tweezers. Follow the 4.1.1 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 27(53) © Sony Ericsson Mobile Communications AB... -
Page 28: Music Player Key
Follow the 2.1.1 – 2.1.7 Disassembly instructions! Remove the music player key with the tweezers. Install the music player key with the tweezers. Follow the 4.1.1 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 28(53) © Sony Ericsson Mobile Communications AB... -
Page 29: Camera Key
Follow the 2.1.1 – 2.1.7 Disassembly instructions! Remove the camera key with the tweezers. Install the camera key with the tweezers. Follow the 4.1.1 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 29(53) © Sony Ericsson Mobile Communications AB... -
Page 30: Camera Gasket
LEAN THE SURFACE WITH ISOPROPYL ALCOHOL Attach a new camera gasket with the tweezers and your fingers. Install the camera as described in 3.7! Follow the 4.1.1 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 30(53) © Sony Ericsson Mobile Communications AB... -
Page 31: Camera Glas
Attach a new camera glas with the tweezers. Install the camera as described in 3.7! Follow the Assembly instructions of section 4.1.1 – 4.1.7 3/000 21-1/FEA 209 544/108 B 31(53) © Sony Ericsson Mobile Communications AB... -
Page 32: System Connector
IS MOUNTED ON THE PBA 3.20! F NOT INSTALL A GASKET AS DESCRIBED IN Push (2) the system connector onto the PBA. Follow the 4.1.1 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 32(53) © Sony Ericsson Mobile Communications AB... -
Page 33: Gasket, System Connector
Install a new system connector gasket by pushing it onto the PBA with the tweezers. Install the system connector as described in 3.19! Follow the 4.1.1 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 33(53) © Sony Ericsson Mobile Communications AB... -
Page 34: Support Pad, Lcd
Remove the pad with the dentist hook. LEAN THE SURFACE WITH ISOPROPYL ALCOHOL Attach a new pad by using the tweezers. Follow the 4.1.2 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 34(53) © Sony Ericsson Mobile Communications AB... -
Page 35: Camera Flex Pad (Lower)
Remove the pad with the dentist hook. LEAN THE SURFACE WITH ISOPROPYL ALCOHOL Attach a new pad by using the tweezers. Follow the 4.1.2 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 35(53) © Sony Ericsson Mobile Communications AB... -
Page 36: Camera Flex Pad (Upper) & Camera Btb Tape
Attach the new tape (1) and then the new pad (2) with the tweezers in the positions shown in the picture. Follow the 4.1.1 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 36(53) © Sony Ericsson Mobile Communications AB... -
Page 37: Plastic Carrier & Key Foil Ass'y
Attach two new adhesives (2, 3) to the plastic carrier. Attach the key foil switch to the adhesive of the plastic carrier. Continue the reassembly described in section 4.1.3! Follow the 4.1.4 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 37(53) © Sony Ericsson Mobile Communications AB... -
Page 38: Ground Springs
Install the new ground springs as shown in picture using the tweezers and your fingers. Reassemble the plastic carrier and key foil as described in section 3.24! Follow the 4.1.4 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 38(53) © Sony Ericsson Mobile Communications AB... -
Page 39: Spacer, Board-To-Board Connector
Follow the 2.1.1 – 2.1.5 Disassembly instructions! Remove the spacer with the tweezers and your fingers. Attach a new spacer with the tweezers and your fingers. Follow the 4.1.3 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 39(53) © Sony Ericsson Mobile Communications AB... -
Page 40: Liquid Intrusion Indicator
Follow the 2.1.1 Disassembly instructions! Remove the liquid intrusion indicator with a dentist hook. LEAN THE FRAME SURFACE WITH ISOPROPYL ALCOHOL Attach a new liquid intrusion indicator. Follow the 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 40(53) © Sony Ericsson Mobile Communications AB... -
Page 41: Memory Card Rubber Lid
Working Instruction, Mechanical 3.29 Memory Card Rubber Lid Remove the memory card rubber lid with your fingers. Install a new memory card rubber lid with the tweezers and your fingers. 3/000 21-1/FEA 209 544/108 B 41(53) © Sony Ericsson Mobile Communications AB... -
Page 42: Plug, External Antenna
DENTIST HOOK BUT THIS CAN RESULT IN SCRATCHES ON THE ANTENNA COVER AND OR THE PLUG Place the plug as shown and press it down with your finger. Follow the 4.1.6 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 42(53) © Sony Ericsson Mobile Communications AB... -
Page 43: Label
OK. Take the new label and place it onto the frame as in the adjacent picture. NE LABEL ONLY IS ALLOWED Follow the 4.1.6 – 4.1.7 Reassembly instructions! 3/000 21-1/FEA 209 544/108 B 43(53) © Sony Ericsson Mobile Communications AB... -
Page 44: Reassembly
The reassembly is done in the following sequence: 1. PBA 2. LCD 3. Plastic Carrier & Key Foil ass’y 4. Keypad 5. Front 6. Antenna Cover 7. Battery (a) and Battery Cover (b) 3/000 21-1/FEA 209 544/108 B 44(53) © Sony Ericsson Mobile Communications AB... -
Page 45: Pba
Snap the PBA onto the frame by pressing at these two spots. Connect the lower camera flex film board-to-board connector to the PBA with your fingers or with the ‘flex film assembly tool’. 3/000 21-1/FEA 209 544/108 B 45(53) © Sony Ericsson Mobile Communications AB... -
Page 46: Lcd
There is a guiding peg on the frame and a guiding hole on the LCD. Place the LCD on the PBA like this. Apply 18 Ncm torque to tighten two new T6 screws. 3/000 21-1/FEA 209 544/108 B 46(53) © Sony Ericsson Mobile Communications AB... -
Page 47: Plastic Carrier & Key Foil Ass'y
Press and snap the plastic carrier onto the frame. Connect the key foil flex film board-to-board connector to the PBA with your fingers or with the ‘flex film assembly tool’. 3/000 21-1/FEA 209 544/108 B 47(53) © Sony Ericsson Mobile Communications AB... - Page 48 Press on the key foil to make it adhere to the plastic carrier. The plastic carrier & key foil in a properly mounted position. 3/000 21-1/FEA 209 544/108 B 48(53) © Sony Ericsson Mobile Communications AB...
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Page 49: Keypad
4.1.4 Keypad There are two guiding pegs on the keypad … to be placed into two holes on the key foil … when the keypad is properly installed. 3/000 21-1/FEA 209 544/108 B 49(53) © Sony Ericsson Mobile Communications AB... -
Page 50: Front
Check that there are no gaps along the sides! If this is the case, gently press the two halves together with your fingers! Apply 18 Ncm torque to tighten two new screws using the T6 bit. 3/000 21-1/FEA 209 544/108 B 50(53) © Sony Ericsson Mobile Communications AB... -
Page 51: Antenna Cover
If this is the case, gently press the two halves together with your fingers! Apply 9 Ncm (± 2 Ncm) torque to tighten two new screws by using the Phillips bit. 3/000 21-1/FEA 209 544/108 B 51(53) © Sony Ericsson Mobile Communications AB... -
Page 52: Battery & Battery Cover
Place the battery cover at the bottom of the phone … and slide it towards the top of the phone until it is latched. 3/000 21-1/FEA 209 544/108 B 52(53) © Sony Ericsson Mobile Communications AB... -
Page 53: Revision History
Working Instruction, Mechanical 5 Revision history Rev. Date Changes / Comments 2006-03-22 Initial release 2007-01-11 Added Camera Glas in replacement 3/000 21-1/FEA 209 544/108 B 53(53) © Sony Ericsson Mobile Communications AB...
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