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Table of Contents
Related Manuals for Pinnacle Microguard
Summary of Contents for Pinnacle Microguard
- Page 1 Installation Manual for the Metal Box Controller Module...
- Page 2 DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
- Page 3 Metal Box Controller Module Metal Box Controller Module Installation Manual Installation Manual Pinnacle Systems, Inc. Pinnacle Systems, Inc. 3715 Swenson Avenue 3715 Swenson Avenue St. Charles, IL 60174 St. Charles, IL 60174 P/N: 28-006r10.3 P/N: 28-006r8-6 Customer Service: 630-443-8542 (CST)
- Page 4 • The MicroGuard must be installed by qualified personnel only. Disclaimer • The MicroGuard must NOT be used on full revolution The provisions of the warranty are the sole obligations presses or any machine that cannot be commanded of the manufacturer and exclude all other warranties of to stop at any time.
- Page 5 The entire machine safety system must be tested at the start of every shift. Machine testing should include: (1) proper machine operation and stopping capability; and (2) verification of proper installation and settings of all point of operation guards and devices before the operation is released for production.
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Page 6: Table Of Contents
Floating Blank .................................5 Depth Penetration Factor ............................5 Guarding Mute-Out ..............................6 Latching Relays ..............................6 Installation Procedures ............................. 7 Resetting the MicroGuard ............................8 Alignment Procedure ..............................9 Operations ................................10 ANSI Standard B11.19.2010 ..........................11 Safeguarding with Mechanical Guards .........................12 Light Curtain Testing Procedure ..........................12 Controller Module Setup ............................13... - Page 7 Table of Contents Accessories Cornering Mirrors ..............................21 Pedestal ................................22 Swing-Arm Mounting Bracket ..........................22 Appendix A: Diagnostics & Troubleshooting Diagnostic Indicator Lights ..........................A-1 Obstruction or Misalignment ..........................A-1 Error Conditions ..............................A-1 Status Display Messages ............................ A-2 Fault Display Messages ............................A-2 Appendix B: Regulations and Guidelines OSHA Regulations ..............................
- Page 8 Table of Contents Figures Figure 1: Wiring External Relays ........................2 Figure 2: Bottom Board Inside Control Box ......................6 Figure 3: 4 Sided Guarding with Dual Stud Guard Brackets, TRM Mirrors and Model #8000 Pedestals ...9 Figure 4: Minimum Object Sensitivity (S) and D(pf) ..................11 Figure 5: Controller Module (Lower Board) .......................13 Figure 6:...
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Page 9: Introduction
Other circuits detect short circuits, open MicroGuard can not only detect a fault in the light curtain circuits, proper voltage, proper oscillation, etc. The but spell out the exact problem. This advancement is... -
Page 10: Immunity To Emi/Rfi
Introduction Immunity to EMI/RFI. The entire system is shielded, including the pylon cables. The use of MOV’s, filters, and chokes make it immune to the noise found in the industrial environment. Even the software embedded into the dual microprocessors is written to cope with a noisy environment. -
Page 11: Specifications
Specifications Metal Box Controller Module Construction: Input Power Control Unit: All 18 Gauge painted steel 18 to 33 VDC @ 10 W (optional) NEMA 12 lockable box with sealed front 90 to 140 VAC @ 12 W (standard) panel and sealed cable entry fittings (8 lbs.). 128 to 240 VAC @ 12 W (optional) All AC voltages work with 50 or 60 Hz Pylons: Heavy-duty aluminum extrusion... -
Page 12: Standard Features
External Relay Check Usage: K3 has both N.O. and N.C. outputs off the Description: Allows the MicroGuard to monitor a pair same common. This can be used in conjunction with of external relays in series using the external relays the standard output contacts. -
Page 13: Standard Output Contacts
The MicroGuard checks the position of all the relays and shuts them all down if any are found in the wrong position. In order for the system... -
Page 14: Optional Features
Optional Features Metal Box Controller Module Auto Blank [patent # 5,243,183] exact location permanently. This works like Mode 1 except guard penetrations will not latch in a RED Description: Allows user to program the exact size and condition. location of an object (i.e., a conveyor, table, work piece, etc.) automatically and can detect any movement in the 3) Mode 2 with floating blank. -
Page 15: Emergency Stop Input
Optional Features Metal Box Controller Module Emergency Stop Input(s) Description: This option utilizes two normally-closed no additional obstructions. emergency stop contacts to achieve a Catagory 4 Depth Penetration Factor is the number used to safety level, per EN 954-1. If either or both emergency compute the distance the light curtain should be placed stop contacts open, power to the safety output relays is from the point of operation (see Installation Procedures,... -
Page 16: Guarding Mute-Out
180° to 300°) or any non-hazardous portion of your machine cycle. Latching Relays You must power up the MicroGuard out of the Guarding Description: Light curtain wil stay in a RED condition Mute-Out condition, any other condition will cause an... -
Page 17: Installation Procedures
Procedure, “ANSI Standard B11.19-2010”). 11) For installation assistance, please call your dealer. 3) Determine if any part of the Microguard is to be directly subjected to either excessive shock and/ or vibration. If so, mount the subjected parts to For location of pylons in relation to the... -
Page 18: Resetting The Microguard
Hit the RESET button to clear this error from memory. The RESET button is located inside the MicroGuard Controller Module on the door circuit board, left hand side, or the lower circuit board underneath the gray ribbon cable to start up the light curtain. -
Page 19: Alignment Procedure
Installation Procedures Metal Box Controller Module Alignment Procedure 7) Loosen the mounting bracket corresponding to the end of the pylon closest to the missing beam 1) Both pylons should be placed so that they are and adjust it to get the unit to go GREEN. mechanically aligned to one another. -
Page 20: Operations
The display will show “AB” to indicate Auto Blank. that an object is programmed in and its size (in Examine the MicroGuard on a daily basis to make sure that no one has moved the beams) is shown as the next digit. If you keep getting a “MOVE”... -
Page 21: Ansi Standard B11.19.2010
Installation Procedures Installation Procedures Metal Box Controller Module Metal Box Controller Module The following formula should be used when calculating ANSI Standard B11.19-2010 The following formula should be used when calculating ANSI Standar ANSI Standar ANSI Standard B11.19-2003 d B11.19-2003 d B11.19-2003 d B11.19-2003 ANSI Standar... -
Page 22: Safeguarding With Mechanical Guards
Installation Procedures Metal Box Controller Module Safeguarding with Mechanical Guards Light Curtain Test Procedure When a light system is used to protect the operator or Use a dowel rod (or similar object) with a diameter passerby from penetration, it must be mounted and equal to the M.O.S. -
Page 23: Controller Module Setup
Installation Procedures Metal Box Controller Module Controller Module Setup Table 3: Controller Module Connection Chart (Lower Board) Mute-Out Input LS4 (optional) Aux relay K3 (common) Remote Latch reset input Aux relay K3 (N.C.) close when Red Mute-Out LS5 (optional) 12-13 Safety Output #1 N.O. -
Page 24: Single Pylon Set Controller Module Jumper Settings
Installation Procedures Metal Box Controller Module Table 4: Single Pylon Set Controller Module Jumper Chart Auto Blank / Floating Blank Keyswitch........................J4 Pylon Length Selector ............................S3 1 = Jumper 4" 8" 12" 16" 20" 24" 28" 32" 36" 40" 44"... -
Page 25: Multiple Pylon Set Controller Module Jumper Settings
Installation Procedures Metal Box Controller Module Table 5: Multiple Pylon Set Controller (DUAL - SC) Module Length Jumper Chart Auto Blank / Floating Blank Keyswitch........................ J40 Pylon Length Selector ..........................S3 & S4 1 = Jumper 4" 8" 12" 16" 20" ... -
Page 26: Wiring
W W W W W iring iring iring iring iring Installation Procedures Metal Box Controller Module - Wiring Figure 8: Controller Module Wiring Diagram Figure 8: Controller Module Wiring Diagram... -
Page 27: Swivel Bracket Dimensions
Pylon Dimensions Pylon Dimensions Pylon Dimensions Pylon Dimensions Pylon Dimensions Dimensions Metal Box Controller Module - Pylon Dimensions Figure 9a: Swivel Bracket Dimensions Figure 9a: Swivel Bracket Dimensions... -
Page 28: Pylon Dimensions (By Model) (Swivel)
Dimensions Metal Box Controller Module - Pylon Dimensions Figure 9b: Swivel Bracket Dimensions, pylon dimensions (by model), and additional cable information... -
Page 29: Fixed Bracket Dimensions
Dimensions Metal Box Controller Module - Pylon Dimensions Figure 10: Fixed Bracket Dimensions, pylon dimensions (by model), and additional cable information... -
Page 30: Controller Module
Dimensions Metal Box Controller Module Controller Module Figure 11: Controller Module Dimensions The Emitter cable plugs into a bulkhead connector on the bottom right of the controller. The Receiver cable plugs into a bulkhead connector on the bottom middle of the controller. -
Page 31: Accessories
Accessories Metal Box Controller Module Cornering Mirrors Through the use of cornering mirrors, multiple sides or work envelopes can be guarded which enhance safety Mirrors are surface coated. and down-time related to mechanical and electrical Wipe surface using only a damp, clean, soft 100% interlock systems. -
Page 32: Pedestal
Pedestal Figure 13: Pedestal Dimensions The heavy duty, all-welded steel pedestal floor mounts can be used for mounting either the MicroGuard Metal Box or DIN-rail Controller Module light curtain or cornering mirrors. Sliding mounts on the pedestal are universal in design and are supplied standard. Unique floating base on pedestal is designed to compensate for uneven floors. -
Page 33: Appendix A: Diagnostics & Troubleshooting
Appendix “A” Diagnostics and Troubleshooting Appendix “A” NOTE: For all guards with a USB connector NOTE: For all guards with socket Diagnostics & Troubleshooting on the inside of the door (after 6/2012) microprocessors (prior to 6/2012) Obstruction or Misalignment Obstruction or Misalignment Err r r r r o o o o o Obstr Obstruction or Misalignment... -
Page 34: Status Display Messages
Appendix “A” Diagnostics and Troubleshooting Auto Blank The Diagnostics Display has two modes of operation: Status and Fault. If a fault occurs, the display will scroll ABxy Auto Blank, x indicates number of beams the fault message until the “FN1” fault reset button is blanked by object, y indicates option pushed, even if the cause of the fault is corrected and/ selected or number of beams broken in... -
Page 35: Fault Display Messages
Appendix “A” Diagnostics and Troubleshooting Fault Display Messages External infrared source detected xxy Whenever the curtain is RED (at power up) the unit Resetting Faults: To reset a fault message, push the checks for external sources of infrared that might FN1 button located on the top of the Controller Module interfere with normal operation of the curtain. - Page 36 Appendix “A” Diagnostics and Troubleshooting Mute-out switch fault Receiver length fault xxy The proper sequence of limit switch closures was The length of the Receiver pylon was detected not correct and so the unit shut down. This could as different from the jumpers S3 set on the door also be due to excessive noise getting into the of the Controller Module.
- Page 37 Appendix “A” Diagnostics and Troubleshooting Slave Found SLAVE microprocessor has sent an error code to the MASTER and the MASTER is displaying it. Any one the following error messages can also be sent by the SLAVE. Also, you see this message when the SLAVE is sending back error codes from the memory chip during the power up reset sequence.
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Page 38: Appendix B: Regulations And Guidelines
Appendix “B” Regulations and Guidelines OSHA Regulations auxiliary equipment, and safeguards are in a safe operating condition and adjustment. 1910.217 (C) (3) (iii) The employer shall maintain records of Safeguarding the Point of Operation these inspections and maintenance work (iii) A presence sensing point of operation device shall performed. -
Page 39: Safety Guidelines And Management
Appendix “B” Regulations and Guidelines “...control circuits shall incorporate features to minimize 9. It shall be the responsibility of the employer to the possibility of an unintended stroke in the event of provide an adequate, clean, safe, and uncluttered the failure of the control component to function properly, work area around each machine. -
Page 40: Power Press Guarding
Appendix “B” Regulations and Guidelines Power Press Guarding Safety Enforcement 1. Press manufacturers do not know and cannot foresee the magnitude of potential In order to have an effective safety program, applications of power presses. Therefore, only the management at all levels must enforce every safety press user can determine the type of guards that rule and regulation. -
Page 41: Appendix C: Replacement Parts
Appendix “C” Appendix “C” Replacement Parts Replacement Parts Figure 14: Controller Module Replacement Parts Figure 14: Controller Module Replacement Parts 32-001 or 32-098 (green) Safety Relay 20-001 Glass, 20-022 SMT 1A slo-blo NOTE: 42-002 & 42-003 computer chips, must specify square or rectangle shape. 32-001 White,Clear, or Blue are 2 pole Safety Relays. -
Page 42: Pylon Replacement Parts
Appendix “C” Appendix “C” Replacement Parts Replacement Parts Figure 15: Pylon Replacement Parts Figure 15: Pylon Replacement Parts !!NOTE!! You must provide Model #, Serial # and software revision # to obtain the correct part revision or sub-assembly revision. An individual Part# may have been revised since your unit was purchased. -
Page 43: Appendix D: Usb Diagnostic Codes
USB Diagnostic Codes Model MG or DR USB Diagnostic Codes: Master Controls USB port Microguard MG or DR USB Diagnostics Codes: You must install the Silabs CP210x USB driver on your windows PC. Check your Device Manager for Silabs COM port#. You read the port at 115200 Baud 8N1... - Page 44 SEMF0P <CR> 10 lines of EEPROM memory <CR> GA0024m (for a 24 beam length guard) Blocked Beam pattern display: If you transmit the ASCII character ‘B’ via the USB port, the Microguard will return a string of ASCII charac- ter 1’s and 0’s based on the beam blockage.
- Page 45 NOTES...
- Page 46 NOTES...
- Page 47 CHANGE IN SPECIFICATIONS DISCLAIMER Pinnacle Systems, Inc. does not assume liability for the Product specifications and accessories may be changed contents of this publication or the use of any products at any time based on improvements and other reasons.
- Page 48 Fax: 412-262-4055 is interdependent upon the performance of other equipment not manufactured, installed, secured or maintained by Pinnacle Systems, Inc. Canada Pinnacle Systems, Inc. We cannot and do not accept responsibility for any...
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