Xerox Phaser 7100 Service Manual
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Xerox Phaser 7100 Service Manual

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Phaser
7100

Service Manual

Phaser
Service Manual
Xerox Internal-Use Only
7100
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Summary of Contents for Xerox Phaser 7100

  • Page 1: Service Manual

    ® Phaser 7100 Service Manual Product Photo Phaser 7100 ® Service Manual Xerox Internal-Use Only...

  • Page 2: Parts List

    Parts List In this chapter... • Serial Number Format • Using the Parts List • General Overview • Parts List • Xerox Supplies and Accessories Xerox Internal Use Only Phaser 7100 Service Manual...

  • Page 3: Serial Number Format

    Parts List Serial Number Format Changes to Xerox products are made to accommodate improved components as they become available. It is important when ordering parts to include the following information: • Component's part number • Product type or model number •...
  • Page 4 Product code for 110V printer = • Serial number for 7100_DN = 005005 220V Printer • 3330157363 • Manufacturing location code for 220V printer = • Serial number for 7100V_N = 015736 • Check digit = 3 Xerox Internal Use Only Phaser 7100 Service Manual...
  • Page 5 Parts List Serial Number Location and Layout The serial number label is located on the printer frame underneath Tray 1. MANUFACTURED: February, 2012 S/N: XP6002511 s7100-437 Phaser 7100 Service Manual Xerox Internal Use Only...

  • Page 6: Using The Parts List

    J2 is attached to the other end that is plugged into P2. Note: Only parts showing part numbers are available for ordering by support. Parts not showing part numbers are available on the parent assembly. Xerox Internal Use Only Phaser 7100 Service Manual...
  • Page 7 F r o n t PL3.1 s7100-029 Fuser, Drive, Tray, Frame, Registration PL10.1 PL11.1 PL5.1 PL11.1 PL2.1 PL2.3 PL2.1 PL2.2 L e f t F r o n t PL4.2 s7100-030 Phaser 7100 Service Manual Xerox Internal Use Only...
  • Page 8 Parts List Duplex L e f t F r o n t PL14.1-PL14.3 s7100-031 Frame L e f F r o n t PL4.1-PL4.4 s7100-032 Xerox Internal Use Only Phaser 7100 Service Manual...
  • Page 9 Xerographics, Frame, Transfer PL9.1 L e f t F r o n t PL4.3 PL6.1 s7100-033 Xerographics, ROS, Development PL6.1 PL8.1 L e f t F r o n t PL8.1 PL7.1 s7100-034 Phaser 7100 Service Manual Xerox Internal Use Only...
  • Page 10 Parts List Electrical, Frame PL12.1 PL13.1 PL12.1 PL12.1 R e a r PL12.2 PL12.2 s7100-035 550-Sheet Feeder PL15.1 PL15.2 L e f t F r o n t PL15.3 s7100-036 Xerox Internal Use Only Phaser 7100 Service Manual...
  • Page 11 Parts List 1.1 Cover 1 (with 2-7,36,37) 2 (with 3,4) 10 11 12 (with 13,14) (P/J102) (P/J101) 27 (with 28-31,34) 38 (with 18-35) L e f t F r o n t s7100-002 5-10 Phaser 7100 Service Manual Xerox Internal Use Only...
  • Page 12 Flange Screw Interlock Actuator Assembly Bypass Tray Stopper Spring (REP 1.13 Bypass Tray Stopper Spring/ Stopper on page 4-30) Bypass Tray Stopper (REP 1.13 Bypass Tray Stopper Spring/ Stopper on page 4-30) Xerox Internal Use Only Phaser 7100 Service Manual 5-11...
  • Page 13 Harness Guide ER Latch Stopper Control Panel (UI) Harness Assembly Waste Arm Support Waste Cover Hinge Spring Front Cover Assembly (with 18-35) (REP 1.15 Front Cover Assembly 604K76943 on page 4-35) 5-12 Phaser 7100 Service Manual Xerox Internal Use Only...

  • Page 14: Table Of Contents

    Parts List 2.1 250-Sheet Feeder (1 of 2) 1 (Same PL 2.2) 5 (with 6) 9 (with 10) L e f t F r o n t 11 (Same PL 2.3) s7100-003 Xerox Internal Use Only Phaser 7100 Service Manual 5-13...

  • Page 15: Parts List 2.1 250-Sheet Feeder (1 Of

    Tray Assembly 250 (with PL 2.3) 050K69895 Foot Left Feeder Cover 250 (REP 2.10 Left Feeder Cover on page 4-49) 848E42190 Tray Cover (REP 2.11 Tray Cover on page 4-50) 848E42770 Rubber Foot Front Harness Cover 5-14 Phaser 7100 Service Manual Xerox Internal Use Only...

  • Page 16: S7100

    Parts List Parts List 2.2 250-Sheet Feeder (2 of2) (P4651A) (P4652A) (P4651A) 99 (with 11, PL 2.3.44) Front s7100-004 Xerox Internal Use Only Phaser 7100 Service Manual 5-15...

  • Page 17: Xerox Internal Use Only

    Kit (see PL 2.2.99) Oneway Feed Clutch Oneway Nudger Clutch Feed Shaft Tray 1 Feed Roller Kit (with 11, PL 2.3.44) (REP 2.15 Feed Roller/ 604K78861 Retard Roller Assembly on page 4-54) 5-16 Phaser 7100 Service Manual Xerox Internal Use Only...

  • Page 18: Phaser 7100 Service Manual

    Parts List Parts List 2.3 Tray 1 (250) PL 2.1.11 4 (with 5,6) 44 (with 12-15) 32 (with 20,28-31) 24 (with PL15.3.24) L e f t F r o n t s7100-005 Xerox Internal Use Only Phaser 7100 Service Manual 5-17...

  • Page 19: With

    Bottom Up Spring 250 Size Actuator Z Gear Lock Plate 250 Tapping Screw Retard Chute ----- Tray Handle 250 Tray Number Label Kit (with PL 15.3.24) 604K59300 Paper Size Card ----- Bottom Chute Cover 5-18 Phaser 7100 Service Manual Xerox Internal Use Only...

  • Page 20: Xerox Internal Use Only

    Bottom Lock Pinion Gear Bottom Lock Spring Bottom Up Cover 250 Base Housing 250 Separator Holder Assembly (with 12-15) Included with Tray 1 Feed Roller Kit (see PL 2.2.99, page 5-15) Separator Spring Holder Xerox Internal Use Only Phaser 7100 Service Manual 5-19...

  • Page 21: Xerox Internal Use Only

    Parts List Parts List 3.1 Bypass Tray 2 (with 3-6,8) 12 13 L e f t F r o n t 9 (with 14-16) s7100-006 5-20 Phaser 7100 Service Manual Xerox Internal Use Only...

  • Page 22: Xerox Internal Use Only

    803E04610 Cover Lock on page 4-72) Right Pin Exit 1 Cover Exit 2 Cover Bypass Tray Cover ----- ----- ----- Bypass Tray Assembly (REP 3.5 Bypass Tray Assembly 050K69881 page 4-73) Xerox Internal Use Only Phaser 7100 Service Manual 5-21...

  • Page 23: Same Pl

    Parts List 4.1 Front Frame (1 of 4) (P/J601) 6 (Same PL 4.2) (P/J242) 8 (with 9-11) (P/J503) (Same PL 3.1.13) (Same PL 3.1.12) (Same PL 3.1.11) (Same PL 3.1.10) L e f s7100-007 5-22 Phaser 7100 Service Manual Xerox Internal Use Only...

  • Page 24: Xerox Internal Use Only

    Slide Bracket Assembly (with 9-11) (REP 4.3 Slide Bracket Assembly/ Slide Guide on page 4-87) Slide Guide (REP 4.3 Slide Bracket Assembly/ Slide Guide page 4-87) Slide Support Bracket Spring Holder Support Pin Xerox Internal Use Only Phaser 7100 Service Manual 5-23...

  • Page 25: Xerox Internal Use Only

    (P/J4672) (P/J428) (Same PL 4.3.1) 10 (Same PL 4.4) (P/J4752) (P/J242) (P/J2711) (P/J4755) (P/J4753) (P/J4751) 9 (with 10, 11,18, PL 4.3.2-10,12,13,15,32) L e f t F r o n t s7100-008 5-24 Phaser 7100 Service Manual Xerox Internal Use Only...

  • Page 26: Phaser 7100 Service Manual

    Fuser Motor Harness Cover D Gear Cover Fuser Drive Assembly (REP 4.7 Fuser Drive Assembly on page 4-99) 007K15890 Chute Assembly (REP 4.8 Chute Assembly on page 4-103) Duplex Harness Assembly Xerox Internal Use Only Phaser 7100 Service Manual 5-25...

  • Page 27: Xerox Internal Use Only

    Parts List Parts List 4.3 Front Frame (3 of 4) 99 (with 13,15,32) R i g h t R e a r s7100-009 5-26 Phaser 7100 Service Manual Xerox Internal Use Only...

  • Page 28: Xerox Internal Use Only

    (REP 4.10 Transfer Roller (2nd BTR 604K78291 Unit) on page 4-108) ----- ----- ----- Top Harness Cover Connector Cap ----- Right Lever Base Lever Pin Lever Spring 2nd BTR Lever Right Base Ground Plate Xerox Internal Use Only Phaser 7100 Service Manual 5-27...
  • Page 29 Turn Out Pinch Spring (light yellow) E Pinch Roller Kit (with 13 x 4 pcs, 15 x 2 pcs, 32 x 2 pcs) (REP 4.11 Pinch Roller Kit on page 4-109) 5-28 Phaser 7100 Service Manual Xerox Internal Use Only...
  • Page 30 Parts List Parts List 4.4 Front Frame (4 of 4) 1 (with 2-4) (P/J4751) (P/J4752) 99 (with 6-9,18,19) 12 (with 20) L e f t F r o n t s7100-010 Xerox Internal Use Only Phaser 7100 Service Manual 5-29...
  • Page 31 Bypass Tray Feed Spring Bypass Tray Feed Gear Bypass Tray Pad Bypass Tray Gear & Arm Kit (with 6-9, 18, 19) (REP 4.14 Bypass Tray 604K76870 Feed Spring/ Feed Gear on page 4-113) 5-30 Phaser 7100 Service Manual Xerox Internal Use Only...
  • Page 32 Parts List 5.1 Registration 1 (with 2-5) 2 (with 3,4) (P/J4731) (P/J473) 1 1 13 99 (with 11-13) 98 (with 6-10) L e f t F r o n t s7100-011 Xerox Internal Use Only Phaser 7100 Service Manual 5-31...
  • Page 33 (REP 5.5 Registration Clutch Assembly on page 4-120) FRM Registration Bearing Plain Washer Bypass Tray Turn Roller Kit (with 6-10) 604K76910 Registration Clutch Kit (with 11-13) (REP 5.5 Registration Clutch 604K76900 Assembly on page 4-120) 5-32 Phaser 7100 Service Manual Xerox Internal Use Only...
  • Page 34 Parts List 6.1 Xerographics (P/J4542) (P/J4543) (P/J4523) (P/J4544) (P/J4524) (P/J4525) 5 (with 6,8,9) (P/J4521) (P/J4541) 1 1 (with 6,9,12) (P/J4526) (P/J4762) (P/J4522) (P/J4761) L e f t F r o n t s7100-012 Xerox Internal Use Only Phaser 7100 Service Manual 5-33...
  • Page 35 Imaging Unit Guide (K) Left Imaging Unit Guide Assembly (REP 6.5 Left Imaging Unit Guide Assembly on page 4-129) CRUM X Harness Assembly (K) CRUM X Harness Assembly (Y/ M/ C) 5-34 Phaser 7100 Service Manual Xerox Internal Use Only...
  • Page 36 (REP 7.1 ROS Assembly (Laser Unit)/ 062K21146 Front Spring Assembly/ Right Rear Spring Assembly/ Left Rear Spring Assembly on page 4-130) Front Spring Assembly Right Rear Spring Assembly Left Rear Spring Assembly Xerox Internal Use Only Phaser 7100 Service Manual 5-35...
  • Page 37 Parts List 8.1 Development 98 (with 14,16) (P/J5292) 12 (with 13,14,16,18) (P/J4542) (P/J4541) (P/J4543) (P/J5292) (P/J4544) (P/J5291) (P/J454) (P/J4621) (P/J4622) (P/J4623) (P/J462) (P/J4624) L e f t F r o n t s7100-014 5-36 Phaser 7100 Service Manual Xerox Internal Use Only...
  • Page 38 MCU Plate (REP 8.7 MCU Plate on page 4-154) Toner CRUM Harness Assembly Dispense Harness Assembly Toner Cover Switch Kit (with 14,16) (REP 8.8 Toner Cover Switch Kit 604K59152 on page 4-158) Xerox Internal Use Only Phaser 7100 Service Manual 5-37...
  • Page 39 Parts List Parts List 9.1 Transfer 99 (with 1,2,4-7,14,15) 99 [REF] 4 (with 5) 97 (with 26,27) 98 (with 10-12) L e f t F r o n t s7100-015 5-38 Phaser 7100 Service Manual Xerox Internal Use Only...
  • Page 40 ----- ----- ----- ----- Flange Screw ROS Cleaner Assembly ----- ----- ----- Top Right Guard Frame (REP 9.8 Top Right Guard Frame/ Holder Stand Bar on page 4-172) Stand Bar Assembly Xerox Internal Use Only Phaser 7100 Service Manual 5-39...

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