Lust CDA3000 Operation Manual
  1. Manuals
  2. Brands
  3. Lust Manuals
  4. Inverter Drive
  5. CDA3000
  6. Operation manual

Lust CDA3000 Operation Manual

System
Hide thumbs Also See for CDA3000:
Table of Contents

Advertisement

Quick Links

See also: Engineering Manual
DE
EN
FR
IT
ES
CDA3000
Operation Manual
Betriebsanleitung
Manuel d'utilisation
Istruzioni di esercizio
Instrucciones de servicio
Inverter Drive System
375 W - 90 kW
Umrichtersystem
Système variateur
Sistema invertitore
Sistema de convertidor
D

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the CDA3000 and is the answer not in the manual?

Questions and answers

Kannan
April 5, 2025

Power on but drive not ready

User image 67f0aa37db3ff
0
1 comments:
Mr. Anderson
April 5, 2025

The Lust CDA3000 may power on but the drive is not ready because the ENPO contact is not closed. Closing the ENPO contact is required to enable the power stage and make the drive ready for operation.

This answer is automatically generated

0

Related Manuals for Lust CDA3000

Summary of Contents for Lust CDA3000

  • Page 1 CDA3000 Operation Manual Betriebsanleitung Manuel d’utilisation Istruzioni di esercizio Instrucciones de servicio Inverter Drive System 375 W - 90 kW Umrichtersystem Système variateur Sistema invertitore Sistema de convertidor...
  • Page 2 CDA34.072 CDA34.110 CDA34.170 CDA3000 Operation Manual Betriebsanleitung CDA3000 Manuel d’utilisation CDA3000 Istruzioni di esercizio CDA3000 Instrucciones de servicio CDA3000 • 02/2000 ID no.: 0840.00 B.2-00 We reserve the right to make technical changes. Technische Änderungen vorbehalten. Sous réserve de modifications techniques.

  • Page 3: Table Of Contents

    Action Comment This Operation Manual will enable you to install and commission the Guide to quick-starting CDA3000 drive system very quickly and easily. Simply follow the step-by-step tables in sections 2/3/4. And away you go! Experience “Plug 'n Play” with the CDA3000.
  • Page 4 If you want more information on the drive solutions presented here and on the full scope of software features of the drive system, please refer to documentation the CDA3000 Application Manual. You can order the following docu- ments from us, or download them free of charge from our website at www.lust-tec.de:...

  • Page 5: Safety

    1 Safety Measures for The CDA3000 inverter drives are quick and safe to handle. For your own your safety safety and for the safe functioning of your device, please be sure to observe the following points: Read the Operation Manual first! •...
  • Page 6 Repairs may only be carried out by authorized repair workshops. Unauthorized opening and incorrect intervention could lead to physical injury or material damage. The warranty provided by LUST would thereby be rendered void. Responsibility Electronic devices are fundamentally not fail-safe. The company setting up and/or operating the machine or plant is itself responsible for ensuring that the drive is rendered safe if the device fails.

  • Page 7: Mechanical Installation

    Continued Name plate Mounting and cooling variant Wall CDA3..., Wx.x Page 2-2 mounting CDA3..., Cx.x Cold plate Page 2-4 Wx.x Cx.x Push-through CDA3..., Dx.x Page 2-7 heat sink Dx.x Table 2.1 Mounting and cooling variants CDA3000 Operation Manual...

  • Page 8: Electrical Installation

    • The backing plate must be well grounded. • The best result for effective EMC installation is attained with a chro- mated or galvanized backing plate. If backing plates are varnished, the coating must be removed in the area of the contact surface! CDA3000 Operation Manual...
  • Page 9 > 400 1) Additionally allow enough space at the bottom for the bending radii of the connecting cables. 2) Corresponding to cold plate version with accessory heat sink HS3X.xxx Table 2.2 Dimensional drawings: Wall mounting (dimensions in mm) CDA3000 Operation Manual...
  • Page 10 Mains filter max. 20 cm below the mains filter, line choke etc., on the the inverter module backing plate. Continue with the electrical installation in section 3. CM-xxxx y zz UM-xxxx Figure 2.2 Mounting clearances (see Table 2.3) CDA3000 Operation Manual...
  • Page 11 4 x M4 6 x M5 E1 (with module) > 300 yyyy 1) Additionally allow enough space at the bottom for the bending radii of the connecting cables. Table 2.3 Dimensional drawings: Cold plate (dimensions in mm) CDA3000 Operation Manual...
  • Page 12 • The backing plate must be grounded over a large area. • The best result for effective EMC installation is attained with a chro- mated or galvanized backing plate. If backing plates are varnished, the coating must be removed in the area of the contact surface! CDA3000 Operation Manual...
  • Page 13 • The backing plate must be well grounded. • The best result for effective EMC installation is attained with a chro- mated or galvanized backing plate. If backing plates are varnished, the coating must be removed in the area of the contact surface! CDA3000 Operation Manual...
  • Page 14   2 Mechanical installation CM-xxxx y y z UM-xxxx Figure 2.3 Mounting clearances (see Table 2.6) Dimensions of break- through W (width) H (height) Table 2.5 Breakthrough for push-through heat sink (dimensions in mm) CDA3000 Operation Manual...
  • Page 15 > 300 > 400 For additional ambient conditions refer Appendix A.2. 1) Additionally allow enough space at the bottom for the bending radii of the connecting cables. Table 2.6 Dimensional drawings: Push-through heat sink (dimensions in mm) CDA3000 Operation Manual...
  • Page 16 2 Mechanical installation 2-10 CDA3000 Operation Manual...

  • Page 17: Electrical Installation

    Terminal assignment 1 ........3-13 3.7.4 Terminal assignment 2 ........3-14 3.7.5 Terminal assignment 3 ........3-15 3.7.6 Terminal assignment 4 ........3-16 Attention: The installation must only be carried out by qualified electricians who have undergone instruction in the necessary accident prevention measures. CDA3000 Operation Manual...

  • Page 18: Overview

    Permits power exchange between inverters, see section 3.5 DC network Software name plate Indicates the shipped software status 1) For supplementary components see CDA3000 Order Catalogue. 2) In inverter modules up to 7.5 kW (BG1 to BG4) the mains filter is built-in. CDA3000 Operation Manual...

  • Page 19: Grounding Lead Connection

    • The backing plate must be well grounded. • The motor cable, mains lead and control cable must be laid separately from each other. • Avoid loops, and lay cable over short distances. • The operational leakage current is > 3.5 mA. CDA3000 Operation Manual...

  • Page 20: Motor Connection

    Wire the temperature sensor PTC Mount shield at both ends to (if fitted) with separately shielded wires. reduce interference emission. The CDA3000 inverter modules are short-cir- cuit and earth fault proof at the terminals during operation. If an ϑ...
  • Page 21 Tech. data circuit-breaker PTC to Usable type – KTY84, yellow Klixon DIN44082 Parameter 330-MOPTC = Measured voltage – 12 V – UMAX 100 Ω to 15 kΩ Measuring range – – Table 3.1 Motor temperature monitoring specification CDA3000 Operation Manual...

  • Page 22: Mains Connection

    Before working on the device dis- connect the power. Wait until the DC-link voltage at terminals X1/RB+ and L- has fallen to the safety-low voltage before working on the device (approx. 5 minutes). CDA3000 Operation Manual...
  • Page 23 Internal BG5 ... 8 11 ... 90 kW External 1) For supplementary components see CDA3000 Order Catalogue. Note: Compliance with the limit curves to attenuate the line-borne interference voltage and the interference emitted from the inverter depends on • use of a line choke (recommended) •...

  • Page 24: Dc Network

    DC network operation of several inverter modules minimizes the power consumption from the mains and external braking resistors can be elimi- nated where appropriate. Note: It is essential that a DC network operation be checked at the project planning stage. Please talk to us! CDA3000 Operation Manual...

  • Page 25: Braking Resistor (Rb)

    The design of the braking resistor must be clarified at the project planning stage. Please talk to us! Attention: In version CDA3X.xxx, Wx.x, BR the braking resistor is built-in. No additional braking resistor may be connected to terminals X1/L+ and RB; this would damage the inverter module. CDA3000 Operation Manual...

  • Page 26: Control Terminals

    4. Note the following points: • Always wire the control terminals with shielded cables. • Lay the control cables separately from the mains lead and motor cable. • The CDA3000 Application Manual presents more drive solutions. 3-10 CDA3000 Operation Manual...

  • Page 27: Choice Of Terminal Assignment

    - Only for asynchronous motor Assignment 2 page 3-14 surges • Dynamic traction, lifting and rotational Assignment 3 page 3-15 drives with speed control Field-Oriented Regulation (FOR) • With encoder feedback - Only for asynchronous motor Assignment 4 page 3-16 3-11 CDA3000 Operation Manual...

  • Page 28: Specification Of Control Terminals

    =10.5 V DC, short-circuit proof supply • I = 5 mA +24V • Auxiliary voltage U = 24 V DC, short-circuit proof • I = 200 mA (overall, also includes the driver currents for out- puts OSDox) 3-12 CDA3000 Operation Manual...

  • Page 29: Terminal Assignment 1

    Auxiliary voltage 24 V 0 ... 10 V OSA00 Actual frequency 0 ... FMAX AGND Analog ground ISA01 not assigned ISA00 not assigned Reference voltage 10 V, 10 mA Figure 3.7 Control terminals, traction drive without encoder evaluation 3-13 CDA3000 Operation Manual...
  • Page 30 Actual frequency 0 ... FMAX AGND Analog ground ISA01 not assigned 10 k ISA00 Reference 0 V ...1 + 10 V Reference voltage 10 V, 10 mA Figure 3.8 Control terminal assignment, rotational drive without encoder evaluation 3-14 CDA3000 Operation Manual...
  • Page 31 Only encoder type HTL (24V supply) usable. The encoder is evaluated only in control mode FOR. For notes on the encoder see Figure 3.11. Figure 3.9 Control terminal assignment, traction and lifting drive with encoder evaluation 3-15 CDA3000 Operation Manual...
  • Page 32 Reference voltage 10V, 10mA Only encoder type HTL (24V supply) usable. The encoder is evaluated only in control mode FOR. For notes on the encoder see Figure 3.11. Figure 3.10 Control terminal assignment, rotational drive with encoder evaluation 3-16 CDA3000 Operation Manual...
  • Page 33 (ISA00 and ISA01), the analog output (OSA00) and the reference voltage (10.5 V). DGND serves as the reference potential for all digital inputs and outputs, the hardware enable ENPO and the auxiliary voltage U (24 V). 3-17 CDA3000 Operation Manual...
  • Page 34 3 Electrical installation 3-18 CDA3000 Operation Manual...

  • Page 35: Commissioning

    3-14 • Dynamic traction, lifting and rotational Assignment 3 page 4-13 drives with speed control see page 3-15 Field-Oriented Regulation (FOR) • With encoder feedback - Only for asynchronous motor Assignment 4 page 4-15 see page 3-16 CDA3000 Operation Manual...
  • Page 36 CARD is saved the Start/Enter key. start enter stop return = Save operation CARD READY appears. completed without error By this action you have written your data set to a S MART CDA3000 Operation Manual...
  • Page 37 CARD is loaded the Start/Enter key. start enter stop return = Load operation CARD READY appears. completed without error Repeat the load operation on each additional drive. Note: Data set is automatically stored in inverter module. CDA3000 Operation Manual...
  • Page 38 Connect your PC to the inverter Use a standard serial cable (9-pin Saving a data set from the module of the first drive and switch D-SUB, pin-and-socket) e.g. LUST device to a file on the power to the inverter. accessory CCD-SUB90x .
  • Page 39 Drive brakes down to a standstill. 1) Factory setting from BG1 contact. to BG5 (15 kW ) = 20 Hz/s, as Open ENPO contact. Safely disables the power stage. from BG6 (22 kW) to BG8 = 5 Hz/s Commissioning is complete. CDA3000 Operation Manual...
  • Page 40 Figure 4.1 Example of a quick jog/slow jog driving profile for two directions of rotation Output signals FMAX f [Hz] FMAX t [ms] Figure 4.2 Output signals as a function of driving profile H11 = Reference reached; K3 = Motor holding brake CDA3000 Operation Manual...
  • Page 41 Drive brakes down to a standstill. contact. 1) Factory setting from BG1 to BG5 (15 kW ) = 20 Hz/s, as ENPO inactive safely disables power Open ENPO contact. from BG6 (22 kW) to stage. BG8 = 5 Hz/s Commissioning is complete. CDA3000 Operation Manual...
  • Page 42 Figure 4.3 Example of a driving profile for two directions of rotation (ASTER=ROT_1) Output signals FMAX f [Hz] FMAX t [ms] Figure 4.4 Output signal as a function of driving profile (ASTER=ROT_1) H11 Standstill; H12 Speed reached CDA3000 Operation Manual...
  • Page 43 Enter motor data (refer to motor to BG5 (15 kW ) = 20 Hz/s, as name plate) and confirm. Rated speed [rpm] 157 -MOSNM from BG6 (22 kW) to Rated current [A] 158-MOCNM BG8 = 5 Hz/s cos ϕ of motor 159-MOCOS CDA3000 Operation Manual...
  • Page 44 Check direction of rotation of motor If direction is wrong check motor shaft. connection (phase sequence). Brake drive by opening the start Drive brakes down to a standstill. contact. Open ENPO contact. Safely disables the power stage. Commissioning is complete. 4-10 CDA3000 Operation Manual...
  • Page 45 Control mode: to BG5 (15 kW ) = 20 Hz/s, as Sensorless Flux Control (SFC) selected SFC, confirm. from BG6 (22 kW) to Back-up the setting in subject area BG8 = 5 Hz/s _15FC with parameter 150-SAVE. 4-11 CDA3000 Operation Manual...
  • Page 46 Note: For special settings to optimize • the speed control loop • the torque at low speeds refer to the Application Manual. Document Order designation Language Download 0840.02B.0 German Website Application Manual www.lust-tec.de 0840.22B.0 English 4-12 CDA3000 Operation Manual...
  • Page 47 Check direction of rotation of With STR active, motor rotates clockwise drive. (1) Direction of view. Brake drive by opening the start Drive brakes down to a standstill. contact. ENPO inactive safely disables power Open ENPO contact. stage. 4-13 CDA3000 Operation Manual...
  • Page 48 Motor accelerates to preset refer- contact. ence. Brake drive by opening the start con- Drive brakes down to a standstill. tact. ENPO inactive safely disables power Open ENPO contact. stage. The regulated test run is complete. 4-14 CDA3000 Operation Manual...
  • Page 49 Check direction of rotation of With STR active, motor rotates clockwise drive. (1) Direction of view. Brake drive by opening the start Drive brakes down to a standstill. contact. ENPO inactive safely disables power Open ENPO contact. stage. 4-15 CDA3000 Operation Manual...
  • Page 50 Start drive by closing the STL or STR reference. contact. Brake drive by opening the start Drive brakes down to a standstill. contact. ENPO inactive safely disables power Open ENPO contact. stage. The regulated test run is complete. 4-16 CDA3000 Operation Manual...
  • Page 51 FOR is preset, and requires no further optimization for standard applications. Note: For special settings to optimize • the speed control loop refer to the Application Manual. Document Order designation Language Download 0840.02B.0 German Website Application Manual www.lust-tec.de 0840.22B.0 English 4-17 CDA3000 Operation Manual...
  • Page 52 Actual values Subject area Drive MART • Select • Select • Control • Read • Display Parameter • Write • Select • Write Capacity indicator protection • Change Initial commissioning Figure 4.6 Functions of the menus 4-18 CDA3000 Operation Manual...
  • Page 53 The fifth character at the PARA extreme left indicates the preceding sign: (–) = minus. The last character can be entered as an exponent. Save new value with Start/Enter or cancel (without saving) with Stop/Return. 4-19 CDA3000 Operation Manual...
  • Page 54 _27RS (reference structure) WRITE Store all parameters on the S MART LOCK Write-protect the S MART UNLOCK Cancel the write protection For additional information on operation with the K refer to the KP200 Operation Manual. 4-20 CDA3000 Operation Manual...
  • Page 55 Save data set from Active device > Save device settings to device to file Load data set from Active device > Load device settings file into device from For additional information refer to the D RIVE ANAGER 4-21 CDA3000 Operation Manual...
  • Page 56 = Voltage input 0...10 V 180-FISA0 PM10V = Voltage input -10 V...+10 V 0-20 = Current input 0...20 mA 4-20 = Current input 4...20 mA 1) Setting dependent on device. 2) Setting dependent on motor. 3) Selection, not complete 4-22 CDA3000 Operation Manual...

  • Page 57: Diagnosis/Fault Rectification

    In the “Fault signals” table the function sequence is assigned to the corresponding response number. Response no. Function Signal error, disable power stage Signal error, disable power stage, secure against automatic restart Signal error, disable power stage, software reset after error reset CDA3000 Operation Manual...

  • Page 58: Fault Signals

    Load too high during driving/braking: Check dimensioning, possibly use a braking resistor. Table 5.1 Fault signals Service Hotline If you need further assistance, our specialists at the LUST Service Center will be glad to help. You can reach us: Mon.-Thur.: 8 a.m. - 5 p.m.

  • Page 59: User Errors In Key Pad Operation

    Power on. Inverter module After a rest phase of a few the device protects itself by shows no response (LEDs minutes the device is ready means of high-resistance off). to start once again. isolation from the system. CDA3000 Operation Manual...

  • Page 60: Reset

    Attention! The factory setting loads application data set 1 (traction and lifting drive, configuration 1). Observe the termi- nal assignment and functionality of the inverter module in this operation mode, or load your own user data set. CDA3000 Operation Manual...
  • Page 61 Appendix A Technical data ............A-2 Ambient conditions ..........A-5 Project planning notes, “Cold plate” ....A-6 Project planning notes for multi-motor operation ..............A-7 Changing the mains load by use of a line choke... A-9 CDA3000 Operation Manual...

  • Page 62: Technical Data

    Braking chopper power electronics Peak braking power with int. 1.6 kW braking resistor (only with version – – – – Ω at 360 CDA34 ..., Wx.x, BR) Minimum ohmic resistance of an Ω Ω Ω externally installed braking resistor CDA3000 Operation Manual...
  • Page 63 Peak braking power with int. 6.0 kW 6.0 kW 6.0 kW braking resistor (only with version Ω Ω Ω at 90 at 90 at 90 CDA34 ..., Wx.x, BR) Minimum ohmic resistance of an Ω Ω Ω externally installed braking resistor CDA3000 Operation Manual...
  • Page 64 50/60 Hz ±10 % Power loss 600 W 720 W 840 W 1080 W 1320 W 1680 W 2040 W Braking chopper power electronics Minimum ohmic resistance of Ω Ω Ω Ω Ω Ω Ω an externally installed braking resistor CDA3000 Operation Manual...

  • Page 65: Ambient Conditions

    Push-through heat sink: IP20 (22 ... 37 kW) Touch protection VBG 4 to 1000 m above MSL, over 1000 m MSL with power Mounting height reduction of 1% per 100 m, max. 2000 m above MSL CDA3000 Operation Manual...

  • Page 66: Project Planning Notes, "Cold Plate

    0.37 to 0.75 kW 0.05 BG 2 1.1 to 2.2 kW 0.05 BG 3 3 to 4 kW 0.03 Cooler BG 4 5.5 to 7.5 kW 0.02 BG 5 11 to 15 kW 0.015 Heat transfer compound Backing plate CDA3000 CDA3000 Operation Manual...

  • Page 67: Project Planning Notes For Multi-Motor Operation

    If the torque of approx. 70% is not sufficient, a larger motor must be used. If all the motors are started together, the small motor will start up later, because the slip frequency is higher. CDA3000 Operation Manual...
  • Page 68 This 40% base load backs up the output voltage of the inverter module at the moment of connection of the motor. During connection the motor must not be run in the field weakening range, since the connected motor would otherwise have to run at reduced runup torque. CDA3000 Operation Manual...

  • Page 69: Changing The Mains Load By Use Of A Line Choke

    4 kW inverter CDA34.010 Recommendation: The example shows that the benefits of a line choke with 4 % short-circuit voltage are multi-faceted. We therefore recommend that you use a line choke as a matter of course. CDA3000 Operation Manual...
  • Page 70 A-10 CDA3000 Operation Manual...
  • Page 71 UM-8I4O CDA34.xxx Reset Fehler zurücksetzen Remise à zéro d'erreur UM-8I4O Terminal expansion Klemmenerweiterung Extension des bornes CM-CAN1 CAN module Modul Module CAN Lust Lust Lust CM-CAN2 CAN module Modul Module CAN open open open CM-DPV1 PROFIBUS-DP module PROFIBUS-DP Modul Module PROFIBUS-DP...
  • Page 72 Gewerbestrasse 5-9 • D-35631 Lahnau Tel. 0 64 41 / 9 66-0 • Fax 0 64 41 / 9 66-137 ANTRIEBSTECHNIK Internet: http://www.lust-tec.de • e-mail: lust@lust-tec.de ID no.: 0840.00B.2-00 • 02/2000 We reserve the right to make technical changes. Technische Änderungen vorbehalten.

This manual is also suitable for:

Cda32.008Cda34.003Cda32.003Cda34.005Cda34.006Cda34.008 ... Show all

Table of Contents

Save PDF