Lust CDA3000 Applications Manual
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Lust CDA3000 Applications Manual

Inverter drive system to 90 kw
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See also: Operating Manual , Engineering Manual
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CDA3000
Application Manual
Inverter drive system
to 90 kW
Adaptation of the drive system
to the application
F1

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Summary of Contents for Lust CDA3000

  • Page 1 CDA3000 Application Manual Inverter drive system to 90 kW Adaptation of the drive system to the application...
  • Page 2 Project planning, installa- Project planning, installa- Project planning, installa- tion and commissioning tion and commissioning tion and commissioning of the CDA3000 on the of the CDA3000 on the of the CDA3000 on the field bus field bus field bus Application Manual CDA3000 ID no.:...
  • Page 3 They demonstrate the full scope of functions and flexibility of the CDA3000's software package in solving a wide variety of drive tasks. In those sections you can concentrate on the functions relevant to your own application, such as power failure bridging or DC braking.
  • Page 4 Danger from electrical tension! Improper behaviour may endanger human life. Danger from rotating parts! The drive may start run- ning automatically. Note: Useful information. Reference:More information in other sections of the Application Manual or in additional documentation. Application Manual CDA3000...

  • Page 5: Revision History

    ISD00 and ISD01 Bus 2 and 3 changed 4.6.5 4-61 Parameter 151-ASTER changed to 151-ASTPR Parameters 320, 640 and 645 changed DC holding added 4-62 FOR: to V1.40 added Field bus operation changed to Master/Slave operation Application Manual CDA3000...
  • Page 6 Explanatory note added 5.5.9 5-121 SATPRx changed to STPRx 5.5.10 5-122 changed to i 5-123 changed to i 5.5.11 5-124 Notes added 5.5.12 5-130 Explanatory note added 5-132 Notes added 5.5.15 5-137 Values in BUS column expanded Application Manual CDA3000...
  • Page 7 Number 127 factory setting G added Number 394 factory setting G added Number 397 0 changed to G Numbers 641, 642, 643, 646, 647, 648 changed to G Numbers 760, 761, 763, 764 factory setting changed to G Application Manual CDA3000...
  • Page 8 Application Manual CDA3000...

  • Page 9: Table Of Contents

    Table of contents Safety Measures for your safety ........1-1 Intended use ............1-2 Responsibility ............1-2 Inverter module CDA3000 Device and terminal view ........2-2 Module mounting ............2-6 Ambient conditions ..........2-7 Specification of control terminals ......2-8 LEDs ...............2-14 Isolation concept ...........2-15 Reset ..............2-18 Loading device software ........2-20...
  • Page 10 _18IA-Analog inputs .......... 5-17 5.2.2 _200 A-Analog output ........5-23 5.2.3 _21ID-Digital inputs ......... 5-27 5.2.4 _24OD-Digital outputs ........5-34 5.2.5 _25 CK-Clock input/ Clock output ...... 5-38 5.2.6 _28 RS-Reference structure ......5-40 5.2.7 _26 CL-Control location ........5-49 Application Manual CDA3000...
  • Page 11 Control modes Voltage Frequency Control (VFC) ......6-6 6.1.1 _70VF-Voltage Frequency Control ......6-8 6.1.2 _74 IR-IxR load compensation ......6-13 6.1.3 _75 SL-Slip compensation .........6-16 6.1.4 _76 CI-Current injection ........6-18 6.1.5 Tips and optimization aids for control engineers .6-21 Application Manual CDA3000...
  • Page 12 Field-Oriented Regulation (FOR) ......6-47 6.3.1 _79 EN-Encoder evaluation ....... 6-50 6.3.2 _81SC-Speed controller FOR ......6-54 6.3.3 _80 CC-Current control ........6-56 6.3.4 Tips and optimization aids for control engineers 6-57 Overview of parameters Error messages Glossary Index Application Manual CDA3000...

  • Page 13: Safety

    1 Safety Measures for The CDA3000 inverter drives are quick and safe to handle. For your own your safety safety and for the safe functioning of your device, please be sure to observe the following points: Read the Operation Manual first! •...

  • Page 14: Intended Use

    Repairs may only be carried out by authorized repair workshops. Unau- thorized opening and incorrect intervention could lead to physical injury or material damage. The warranty provided by LUST would thereby be ren- dered void. Responsibility Electronic devices are fundamentally not fail-safe.

  • Page 15: Inverter Module Cda3000

    Loading device software ........2-20 This section sets out basic aspects of the device hardware which are essential to understanding and using the Application Manual. For more information on the device hardware refer to the CDA3000 Operation Manual. Application Manual CDA3000...

  • Page 16: Device And Terminal View

    2 Inverter module CDA3000 Device and terminal view CM-CAN2 CM-DPV1 H1 H2 H3 CDA32.xxx CDA34.xxx UM-8I4O Figure 2.1 Layout, CDA3000 Designation Function H1, H2, H3 LEDs Device status display Mains, motor, braking resistor (L+/RB), Power terminal DC supply 4 digital inputs...
  • Page 17 2 Inverter module CDA3000 Designation Function RS232 terminal For D or K KP200 RIVE ANAGER Option slot 1 e.g. for user module UM8I4O Option slot 2 e.g. for communication module Voltage supply for + 24 V, ground communication module CAN-In / PROFIBUS-DP...
  • Page 18 2 Inverter module CDA3000 Designation Function OSD02/14 Changeover relay make contact OSD02/11 Changeover relay root OSD02/12 Changeover relay break contact DGND Digital ground OSD01 Digital output OSD00 Digital output DGND Digital ground Auxiliary voltage 24 V ISD03 Digital input ISD02...
  • Page 19 2 Inverter module CDA3000 Designation Function 24 V DC supply, feed DGND Digital ground Auxiliary voltage 24 V DC IED00 Digital input IED01 Digital input IED02 Digital input IED03 Digital input IED04 Digital input IED05 Digital input IED06 Digital input...

  • Page 20: Module Mounting

    S N .: 0 0 .0 0 0 0 0 .0 X6 = option slot 1 for The CDA3000 inverter modules have two option user modules (UM-xxxx) slots to accommodate user and communication X7 = option slot 2 for modules.

  • Page 21: Ambient Conditions

    2 Inverter module CDA3000 Ambient conditions User and Characteristic Inverter module communication module -10 ... 45 ° C (BG1 ... BG5) 0 ... 40 ° C (BG6 ... BG8) in operation -10 ... 55 °C with power reduction Temperature to 55 ° C...

  • Page 22: Specification Of Control Terminals

    2 Inverter module CDA3000 Specification Inverter module CDA3000 of control terminals Ter- Des. Specification Floating minal Analog inputs = +10 V DC, ± 10 V DC ISA00 X2-2 • U = (0) 4-20 mA DC, software-switchable to: • 24V digital input, PLC-compatible (reception U: ±...
  • Page 23 2 Inverter module CDA3000 Ter- Des. Specification Floating minal Digital inputs ISD00 X2-9 • Limit frequency 5 kHz • PLC-compatible (IEC1131) • Switching level Low/High: <5 V / >18 V DC • I at 24 V = 10 mA • R = 3 kW ≈...
  • Page 24 2 Inverter module CDA3000 Ter- Des. Specification Floating minal ENPO X2-8 • Power stage enable = High level • Switching level Low/High: <5 V / >18 V DC • I at 24 V = 10 mA • R = 3 kW ≈...
  • Page 25 2 Inverter module CDA3000 Ter- Des. Specification Floating minal 1) Applicable to limited degree Voltage supply +10.5V X2-1 • Auxiliary voltage U =10.5 V DC • Short-circuit proof – • I = 10 mA +24V X2-6 • Auxiliary voltage U...
  • Page 26 2 Inverter module CDA3000 Pin assignment of serial interface X4 Pin no. Function +15 V DC for K KP200 TxD, send data RxD, receive data NC, free contact GND for +15 V DC of K KP200 +24 V DC, control pcb power supply...
  • Page 27 2 Inverter module CDA3000 Des. Terminal Specification Floating OED00 to X15-32 • Short-circuit proof, I = 1.2 A/OEDxx kmax OED03 • PLC-compatible (IEC1131) X15-35 • Current at “1”: I = 5 mA = 500 mA • I in parallel operation = 125 mA ≈...

  • Page 28: Leds

    2 Inverter module CDA3000 LEDs At the top right of the inverter module there are three status LEDs colored red (H1), yellow (H2) and green (H3). Device status Red LED (H1) Yellow LED (H2) Green LED (H3) 24 V DC supply voltage for con-...

  • Page 29: Isolation Concept

    2 Inverter module CDA3000 Isolation The analog and digital grounds are isolated from each other in order to concept avoid transient currents and interference over the connected lines. The analog ground is connected directly to the inverter module processor. It serves as the reference potential for analog reference input.
  • Page 30 If more digital inputs and outputs are required than are present on the inverter module, we recommend using user module UM-8I4O. It ensures safe operation of the CDA3000 inverter module with no disturbance of the analog signals. Safe operation based on burst immunity to EN 61000-4-4 is not affected by connection of the analog and digital ground.
  • Page 31 2 Inverter module CDA3000 Example: risk of disturbance CDA3000 X2:1, U X2:2, ISA00 X2:4, AGND X2:14/17, DGND System field signals Dig. input Figure 2.5 Disturbance of the analog input Note: The analog inputs may only be used either both in analog or both in digital mode.

  • Page 32: Reset

    2 Inverter module CDA3000 Reset Parameter reset In PARA menu of K : Press the two cursor keys to reset the para- meter currently being edited to the factory defaults (152-ASTER = DRV_1). In D : In the edit window of the parameter editor choose the...
  • Page 33 2 Inverter module CDA3000 Attention: The factory setting causes application data set 1 (traction and lifting drive, DRV_1) to be loaded. Pay attention to the termi- nal assignment and the functionality of the inverter module in this operation mode. Device reset via Reset button...

  • Page 34: Loading Device Software

    (firmware) can be RIVE ANAGER loaded into the Flash-EPROM of the CDA3000. This means the software can be updated without opening up the inverter module. 1. To perform the update, connect the D to the inverter...
  • Page 35 0...100 %. When the transfer is completed successfully, LED H2 goes out provided no ENPO signal is applied. 8. A message reminds you that you need to exit Bootstrap mode (relates only to series MC7000). The CDA3000 automatically cancels Bootstrap mode. 2-21 Application Manual CDA3000...
  • Page 36 2 Inverter module CDA3000 2-22 Application Manual CDA3000...
  • Page 37 RIVE ANAGER Commissioning ............3-14 The user interface and data structure of the CDA3000 is highly flexible, as a result of various user control variants and wide-ranging parameter- setting facilities. In this way an ordered data structure provides assistance in data handling and in setting the parameters of the CDA3000 inverter module.

  • Page 38: User Interface And Data Structure

    999 xyz lifting drive Common parameters Charac- Charac- stop start return enter teristic teristic CDS1 CDS2 Figure 3.1 Data structure of the CDA3000 Explanatory notes: • Parameters from subject area “_15 FC-Initial commissioning”. • FS = Factory setting Application Manual CDA3000...
  • Page 39 The current parameter value is always displayed. Subject areas For ease of handling the parameters are bundled into parameter groups. The parameter groups are termed subject areas, and contain the soft- ware functions of the CDA3000 inverter module. Initial commissioning Remagnetization Commissioning...

  • Page 40: Application Data Sets

    In this way you can arrive more rapidly at your desired movement solution. A total of 15 application data sets cover the typical areas of application of the CDA3000 inverter module. Application data sets and typical applications: Conveyor belt, rack, trolley, spindle and “Traction and lifting...

  • Page 41: User Data Sets

    999 xyz User data set 2 001 MODE 999 xyz User data set 3 001 MODE 999 xyz User data set 4 001 MODE 999 xyz Table 3.1 Example of selection of user data sets via terminals Application Manual CDA3000...

  • Page 42: Characteristic Data Sets

    Current-controlled startup: All parameters Voltage Frequency Control: All parameters All parameters IxR load compensation: All parameters Slip compensation: All parameters Current injection: All parameters Magnetizing: All parameters Speed controller SFC: All parameters Speed controller FOR Scaling Analog inputs Application Manual CDA3000...

  • Page 43: User Levels In The Parameter Structure

    If a user attempts to edit a display-only parameter in the K , access is denied and a warning message ATT1 is displayed. The warning mes- sage can be reset by pressing the Start/Enter key. More user error and fault messages are detailed in the appendix. Application Manual CDA3000...
  • Page 44 Enter key on the K KP 200. It can also be changed by way of the D RIVE ANAGER Note: Please make a note of any change of password and keep your passwords safe from third parties. Application Manual CDA3000...

  • Page 45: Operation With Key Pad Kp200

    Figure 3.3 Mounting the K : a) on the CDA3000 inverter module (con- nector X4) or b) on the switch cabinet door Controls and displays Chipcard (S ) to back-up and MART transfer settings 3-digit display, e.g.
  • Page 46 Press the Start/Enter key to open a menu and the Stop/Return key to quit the menu. PARA CARD CTRL start start start start enter enter enter enter stop stop stop stop return return return return Figure 3.6 Navigation at menu level 3-10 Application Manual CDA3000...
  • Page 47 (MP = MOP function) Table 3.4 Menu structure of the K KP200 at a glance For more information on operation with the K refer to the K KP200 operating instructions. 3-11 Application Manual CDA3000...
  • Page 48 PARA PARA CTRL CTRL CARD CARD ⊃ 57.63 Hz = 5.763 Hz decimal point shifted by two places to the right ⊃ PARA PARA CTRL CTRL CARD CARD 57.63 Hz = 5763 Hz 3-12 Application Manual CDA3000...

  • Page 49: Operation With Drive Manager

    Active device > Control > Basic opera- Control drive tion modes Active device > Monitor > Quickly Digital scope changing digital scope values Table 3.6 Functions of the D RIVE ANAGER For more information refer to the D Help. RIVE ANAGER 3-13 Application Manual CDA3000...

  • Page 50: Commissioning

    Manual are not adequate for your application: Selection of the optimum application data set The application data sets record the typical applications of the CDA3000 inverter module. see table with overview of applica- tion data sets (see section 4.2, “Sel- ection of application data set”).
  • Page 51 3 User interface and data structure Concluding commissioning When you have successfully completed com- missioning, save your settings (using the or D ) and store the MART RIVE ANAGER data set in the device. 3-15 Application Manual CDA3000...
  • Page 52 3 User interface and data structure 3-16 Application Manual CDA3000...

  • Page 53: Application Data Sets

    (so-called “application data sets”). The object of these pre- sets is to find the optimum device setup for the application with minimal parameter setting. Based on the application-specific basic settings for the “traction and lifting drive” and “rotational drive” categories, all software functions relevant Application Manual CDA3000...

  • Page 54: Activating An Application Data Set

    4 x rotational ROT_3 drive ROT_4 BUS_1 3 x field bus BUS_2 operation BUS_3 M-S_1 M-S_2 4 x Master/Slave operation M-S_3 M-S_4 Figure 4.1 Activating a preset with assistance parameter in subject area “_15 FC-Initial commissioning” 152-ASTER Application Manual CDA3000...

  • Page 55: Selection Of Application Data Set

    • User data set switchover • Encoder evaluation • Limit switch evaluation • Process and warning messa- Lifting drive Table 4.1 Application: Traction and lifting drive Note: Application data set DRV_5 requires user module UM-8I40 at option slot 1 (terminal X6). Application Manual CDA3000...
  • Page 56 • Encoder evaluation • Process and warning messages • Analog speed input • Fixed frequencies ROT_4 • Process messages Table 4.2 Application: Rotational drive Note: Application data set ROT_3 requires user module UM-8I40 at option slot 1 (terminal X6). Application Manual CDA3000...
  • Page 57 • Select Manual mode - Quick jog driving profile - Analog speed input • Process messages Table 4.3 Application: Field bus operation Note: The “field bus operation” application requires the appropriate communication module at option slot 2 (terminal X7). Application Manual CDA3000...
  • Page 58 • Digital guide value recording • Adaptation of guide value via CDA3000 button (MOP function) Slave • Process messages CDA3000 M-S_4 • Slave Slave • Digital guide value recording • Encoder evaluation • Process messages Table 4.4 Application: Master/-Slave operation Application Manual CDA3000...

  • Page 59: Traction And Lifting Drive

    Table sets with fixed frequencies and ramps Characteristic data switchover for load adjustment     User data set 001 MODE 001 MODE switchover 999 xyz 999 xyz Table 4.5 Traction and lifting drive presets Application Manual CDA3000...
  • Page 60 DRV_3 Page 4-14 tion” DRV_4 “Clock drive with fixed frequency and encoder evaluation” Page 4-17 “Clock drive with fixed frequencies, encoder and limit DRV_5 Page 4-20 switch evaluation” Table 4.6 Page reference to summary description of DRV_x Application Manual CDA3000...

  • Page 61: Drv_1

    Reference voltage 10V, 10mA Figure 4.2 Control terminal assignment with ASTER = DRV_1 The parameter presets for application data sets DRV_x are located as parameter comparison references in section 4.3.6 “Comparison of para- meters, traction and lifting drive”. Application Manual CDA3000...
  • Page 62 Example of a quick jog/slow jog driving profile for two directions of rotation (ASTER = DRV_1) Output signals f [Hz] v [m/s] t [ms] H1 Speed reached K1 Motor holding brake Figure 4.4 Output signals dependent on driving profile (ASTER = DRV_1 to DRV_5) 4-10 Application Manual CDA3000...

  • Page 63: Drv_2

    0 ... 10 V OSA00 Actual frequency 0 ... FMAX AGND Analog ground ISA01 User data set switchover ISA00 User data set switchover Reference voltage 10V, 10mA Figure 4.5 Control terminal assignment with ASTER = DRV_2 4-11 Application Manual CDA3000...
  • Page 64 594-STPR1 t [ms] (1) DC braking torque, subject area _68HO Figure 4.6 Example of use of the control terminal default with ASTER = DRV_2 The output signals are presented in section 4.3.1 “DRV_1” in Figure 4.4. 4-12 Application Manual CDA3000...
  • Page 65 User data set switchover Characteristic data set switchover (switchable online) Active characteristic data set Example Characteristic data set 1 Lifting drive with load Characteristic data set 2 Lifting drive without load Table 4.8 Characteristic data set switchover 4-13 Application Manual CDA3000...

  • Page 66: Drv_3

    0 ... 10 V OSA00 Actual frequency 0 ... FMAX AGND Analog ground ISA01 Selection of slow jog ISA00 User data set switchover Reference voltage 10V, 10mA Figure 4.7 Control terminal assignment with ASTER = DRV_3 4-14 Application Manual CDA3000...
  • Page 67 The output signals are presented in section 4.3.1 “DRV_1” in Figure 4.4. User data set switchover (switchable offline) Active UDS Example UDS 1 for application 1 x-axis, traction drive UDS 2 for application 2 z-axis, lifting drive Table 4.9 User data set switchover 4-15 Application Manual CDA3000...
  • Page 68 Overriding the limit switches is not permitted! For this reason, a mechanical override guard must be provided. The limit swit- ches are evaluated on the basis of evaluation of static signals and not based on signal edges, so an override is not evalua- ted. 4-16 Application Manual CDA3000...

  • Page 69: Drv_4

    Reference voltage 10V, 10mA (1) The encoder is evaluated only in control mode FOR. For notes on the encoder see Figure 4.12 or section 6.3.1 “_79 EN-Enco- der evaluation” Figure 4.11 Control terminal assignment with ASTER = 4 4-17 Application Manual CDA3000...
  • Page 70 This may result in the motor overheating. Encoder A HTL encoder (see Figure 4.12) can be connected to terminals X2:11 and X2:12. Figure 4.12 Block diagram, HTL output circuit 4-18 Application Manual CDA3000...
  • Page 71 UDS 1 for application 1 x-axis, traction drive UDS 2 for application 2 y-axis, traction drive UDS 3 for application 3 z-axis, lifting drive UDS 4 for application 4 Sorting belt Table 4.10 User data set switchover 4-19 Application Manual CDA3000...

  • Page 72: Drv_5

    (1) The encoder is evaluated only in control mode FOR. For notes on the encoder see Figure 4.12 in section 4.3.4 “DRV_4” or section 6.3.1 “_79 EN-Encoder evaluation” Figure 4.14 Control terminal assignment with ASTER = DRV_5 4-20 Application Manual CDA3000...
  • Page 73 5.2.3). Note: After parameter setting of the user data sets the parameter value 166-UDSSL must be changed from PARAM (K ) to TERM (terminal operation) and saved RIVE ANAGER accordingly (see section 5.1 “_15 FC-Initial commissioning”). 4-21 Application Manual CDA3000...
  • Page 74 UDS 1 for application 1 x-axis, traction drive UDS 2 for application 2 y-axis, traction drive UDS 3 for application 3 z-axis, lifting drive UDS 4 for application 4 Sorting belt Table 4.11 User data set switchover 4-22 Application Manual CDA3000...

  • Page 75: Comparison Of Parameters, Traction And Lifting Drive

    300-CFCON mode of the device Driving profile generator 597-RF0 Response at reference value 0 Hz 0 Hz 0 Hz CDA3000 inverter module inputs and outputs Function selector analog standard input ISA00 180-FISA0 ISA00 Function selector analog standard input ISA01 181-FISA1...
  • Page 76 1) After setting the parameters of the user data sets, change parameter value 166-UDSSL from PARAM (K KP200, ) to TERM (terminal operation). RIVE ANAGER Table 4.12 Automatic changes by means of the assistance parameter An empty line means that the setting is the same as for DRV_1 (factory set- ting). 4-24 Application Manual CDA3000...
  • Page 77 DC holding load is counteracted. Increase in startup and standstill tor- Magnetizing Table 4.13 Active functions More details of the software functions and setting options are presented in section 5 “Software functions” and section 6 “Control modes”. 4-25 Application Manual CDA3000...

  • Page 78: Rotational Drive

    Speed correction 0 to 10 V Speed change via button (MOP function) User data set 001 MODE 001 MODE switchover 999 xyz 999 xyz Encoder evaluation (necessary for control mode FOR) Table 4.14 Presets: Rotational drives 4-26 Application Manual CDA3000...
  • Page 79 “Analog speed input” Page 4-28 “Analog speed input with correction value and encoder ROT_2 Page 4-30 evaluation” ROT_3 “Analog speed input with switchover to driving sets” Page 4-32 Table 4.15 Page reference to summary description of ROT_x 4-27 Application Manual CDA3000...

  • Page 80: Rot_1

    0 ... 10 V OSA00 Actual frequency 0 ... FMAX AGND Analog ground ISA01 Not assigned 10 k ISA00 Reference -10 V ... + 10 V Reference voltage 10V, 10mA Figure 4.17 Control terminal assignment with ASTER = ROT_1 4-28 Application Manual CDA3000...
  • Page 81 Figure 4.18 Example of a driving profile for two directions of rotation (ASTER=ROT_1) Output signals f [Hz] v [m/s] t [ms] H2 Speed reached H1 Standstill Figure 4.19 Output signals dependent on driving profile (ASTER=ROT_1, ROT_2 and ROT_3) 4-29 Application Manual CDA3000...

  • Page 82: Rot_2

    Reference -10 V ... + 10 V 10 k Reference voltage 10V, 10mA (1) The encoder is evaluated only in control mode FOR. For notes on the encoder see section 6.3.1 “_79 EN-Encoder evaluation”. Figure 4.20 Control terminal device with ASTER=ROT_2 4-30 Application Manual CDA3000...
  • Page 83 [m/s] 592-DECR1 590-ACCR1 t [ms] (1) Reference value of ISA00 Figure 4.21 Example of a driving profile for two directions of rotation (ASTER=ROT_2) The output signals are presented in section 4.4.1 “ROT_1” in Figure 4.19. 4-31 Application Manual CDA3000...

  • Page 84: Rot_3

    Reference voltage 10V, 10mA (1) The encoder is evaluated only in control mode FOR. For notes on the encoder see Figure 4.12 or section 6.3.1 “_79 EN-Encoder evaluation” Figure 4.22 Control terminal assignment with ASTER = ROT_3 4-32 Application Manual CDA3000...
  • Page 85 Digital ground DGND Digital ground OED00 Warning “Inverter module overloaded” OED01 Warning “Motor overloaded” OED02 Warning “80% of I exceeded” OED03 Warning “Ambient temperature too high” Figure 4.23 Assignment of control terminal expansion with ASTER = ROT_3 4-33 Application Manual CDA3000...
  • Page 86 Active UDS Example UDS 1 for application 1 Spindle 1 UDS 2 for application 2 Spindle 2 UDS 3 for application 3 Spindle 3 UDS 4 for application 4 Sorting belt Table 4.16 User data set switchover 4-34 Application Manual CDA3000...

  • Page 87: Rot_4

    Analog ground ISA01 Correction value 0 V ... + 10 V 10 k ISA00 Reference -10 V ... + 10 V 10 k Reference voltage 10V, 10mA Figure 4.25 Control terminal assignment with ASTER = ROT_4 4-35 Application Manual CDA3000...
  • Page 88 The output signals are presented in section 4.4.1 “ROT_1” in Figure 4.19. User data set switchover (switchable offline) Active reference source Analog inputs ISA00 and ISA01 Table set 0 (608-TACR0, 600_FFTB0, 616-TDCR0) Table set 1 (609-TACR1, 601-FFTB1, 617-TDCR1) Table 4.17 Fixed frequency selection 4-36 Application Manual CDA3000...

  • Page 89: Comparison Of Parameters, Rotational Drives

    Current open-loop/closed-loop control mode of 300-CFCON the device Driving profile generator 597-RF0 Response at reference value 0 Hz 0 Hz CDA3000 inverter module inputs and outputs ISA00 180-FISA0 Function selector analog standard input ISA00 PM10 V PM10 V PM10 V...
  • Page 90 1) After setting the parameters of the user data sets, change parameter value 166-UDSSL from PARAM (K KP200, ) to TERM (terminal operation). RIVE ANAGER Table 4.18 Automatic changes by means of the assistance parameter An empty line means that the setting is the same as for DRV_1 (factory set- ting). 4-38 Application Manual CDA3000...
  • Page 91 Increase in startup and standstill tor- Magnetizing Table 4.19 Active functions More details of the software functions and setting options are presented in section 5 “Software functions” and section 6 “Control modes”. 4-39 Application Manual CDA3000...

  • Page 92: Field Bus Operation

    As a result the software functions and the inputs and outputs for the “field bus operation” application are preset. The precondition for field bus operation is that an appropriate communi- cation module is mounted on the CDA3000. Process (1) Field bus...
  • Page 93 Page reference BUS_1 “Control via field bus (complete)” Page 4-42 BUS_2 “Additional emergency operation” Page 4-43 “Additional emergency operation with limit switch eva- BUS_3 Page 4-45 luation” Table 4.21 Page reference to summary description of BUS_x 4-41 Application Manual CDA3000...

  • Page 94: Bus_1

    Reference voltage 10V, 10mA Figure 4.28 Control terminal configuration with ASTER = BUS_1 The parameter presets for application data sets BUS_x are located as parameter comparison references in section 4.5.4 “Comparison of para- meters, field bus operation”. 4-42 Application Manual CDA3000...
  • Page 95 Reference for manual mode 0...10 V Reference voltage 10V, 10mA Figure 4.29 Control terminal configuration with ASTER=BUS_2 The parameter presets for application data sets BUS_x are located as parameter comparison references in section 4.5.4 “Comparison of para- meters, field bus operation”. 4-43 Application Manual CDA3000...
  • Page 96 Note: While the “MAN” function is active, the “settings must not be saved in the device”, as the reference structure is changed in the background and the “MAN” function would be activated after the next power-on. 4-44 Application Manual CDA3000...
  • Page 97 Reference voltage 10V, 10mA Figure 4.31 Control terminal configuration with ASTER = BUS_3 The parameter presets for application data sets BUS_x are located as parameter comparison references in section 4.5.4 “Comparison of para- meters, field bus operation”. 4-45 Application Manual CDA3000...
  • Page 98 Figure 4.32 Example of use of emergency operation independently of bus operation ASTER = BUS_3 The mode of functioning of the limit switch evaluation is shown in Figure 4.9 and Figure 4.10 in section 4.3.3 “DRV_3”. 4-46 Application Manual CDA3000...

  • Page 99: Bus_2

    Preset within the active application data set DRV_1 BUS_1 BUS_2 BUS_3 Control location for switchover of the active user data 166-UDSSL PARAM CDA3000 inverter module inputs and outputs ISA00 180-FISA0 Function selector analog standard input ISA00 OPTN2 PM10V PM10V ISA01...
  • Page 100 Rotation of the motor shaft without load is DC holding counteracted Magnetizing Increase in coasting and standstill torque Table 4.23 Active functions More details of the software functions and setting options are presented in section 5 “Software functions” and section 6 “Control modes”. 4-48 Application Manual CDA3000...

  • Page 101: Master/Slave Operation

    In this way it is possible to replace mechanical speed couplings. Note: Coupling of the electrical axles in control modes VFC and SFC causes the motors to run at a fixed ratio. Only in the FOR control mode do the motors run speed-synchronous. 4-49 Application Manual CDA3000...
  • Page 102 = 1000 rpm Slave 5 i = 0.2 n = 600 rpm Figure 4.34 Master/-Slave coupling via two control cables Note: In primary frequency coupling a dead time of max. 2 ms is created between the axles. 4-50 Application Manual CDA3000...
  • Page 103 Slave 1 i = 0.5 n = 1500 rpm Slave 2 i = 0.3333 n = 1000 rpm Slave 5 i = 0.2 n = 600 rpm t [ms] Figure 4.35 Speed curve in Master/-Slave operation 4-51 Application Manual CDA3000...

  • Page 104: M-S_1

    “Master drive with analog guide value input” Page 4-53 M-S_2 “Master drive with encoder evaluation” Page 4-55 M-S_3 “Slave drive” Page 4-57 M-S_4 “Slave drive with encoder evaluation” Page 4-59 Table 4.26 Page reference to summary description of M-S_x 4-52 Application Manual CDA3000...
  • Page 105 Reference voltage 10V, 10mA Figure 4.36 Control terminal assignment with ASTER = M-S_1 The parameter presets for application data sets M-S_x are located as parameter comparison references in section 4.6.5 “Comparison of para- meters, Master/-Slave operation”. 4-53 Application Manual CDA3000...
  • Page 106 (2) DC braking torque Figure 4.37 Example of a driving profile for two directions of rotation (ASTER=ROT_2) Output signals f [Hz] v [m/s] t [ms] H1 Standstill Figure 4.38 Output signals dependent on driving profile (ASTER=M-S_1 and M-S_2) 4-54 Application Manual CDA3000...
  • Page 107 Reference -10 V ... + 10 V Reference voltage 10V, 10mA (1) The encoder is evaluated only in control mode FOR. For notes on the encoder see section 6.3.1 “_79 EN-Encoder evaluation”. Figure 4.39 Control terminal assignment with ASTER = M-S_2 4-55 Application Manual CDA3000...
  • Page 108 (1) Analog reference value of ISA00 (2) DC braking torque Figure 4.40 Example of a driving profile for two directions of rotation (ASTER=M-S_2) The characteristic of the output signals is shown in section 4.6.1 “M-S_1” in Figure 4.38. 4-56 Application Manual CDA3000...
  • Page 109 S2 an offset can be added to or subtracted from the guide value The parameter presets for application data sets M-S_x are located as parameter comparison references in section 4.6.5 “Comparison of para- meters, Master/-Slave operation”. 4-57 Application Manual CDA3000...
  • Page 110 Figure 4.42 Example of a driving profile with Master/-Slave coupling (ASTER = M-S_3) Output signals f [Hz] v [m/s] t [ms] H1 Reference reached H2 Standstill Figure 4.43 Output signals dependent on driving profile (ASTER = M-S_3 and M-S_4) 4-58 Application Manual CDA3000...
  • Page 111 Not assigned Reference voltage 10V, 10mA (1) The encoder is evaluated only in control mode FOR. For notes on the encoder see section 6.3.1 “_79 EN-Encoder evaluation”. Figure 4.44 Control terminal assignment with ASTER = M-S_4 4-59 Application Manual CDA3000...
  • Page 112 (1) Guide value from master (2) DC braking torque Figure 4.45 Example of a driving profile with Master/-Slave coupling (ASTER = M-S_4) The characteristic of the output signals is shown in section 4.6.3 “M-S_3” in Figure 4.43. 4-60 Application Manual CDA3000...

  • Page 113: M-S_2

    M-S_4 Control location for switchover of the active user 166-UDSSL PARAM data set 300-CFCON Current open-loop/closed-loop control mode of the CDA3000 inverter module inputs and outputs ISA00 180-FISA0 Function selector analog standard input ISA00 PM10V PM10V ISD01 211-FIS00 Function selector digital standard input ISD01...
  • Page 114 Rotation of the motor shaft without load is DC holding counteracted Magnetizing Increase in coasting and standstill torque Table 4.28 Active functions More details of the software functions and setting options are presented in section 5 “Software functions” and section 6 “Control modes”. 4-62 Application Manual CDA3000...

  • Page 115: Software Functions

    5.3.6 _38TX-Device capacity utilization ......5-74 5.3.7 _39DD-Device data ...........5-77 5.3.8 _VAL-Actual values ..........5-79 5.3.9 _50 WA-Warning messages .......5-82 5.3.10 _51ER-Error messages ........5-85 Bus operation and option modules ......5-90 5.4.1 _55 LB-L ..........5-90 5.4.2 _57 OP-Option modules ........5-93 Application Manual CDA3000...
  • Page 116 ENPO or the start signal. “Factory setting” column (“FS”) The factory settings are identified by the abbreviation FS. The following lists and tables contain all parameters up to user level 01-MODE = 4 in their factory setting (152-ASTER = DRV_1). Application Manual CDA3000...
  • Page 117 • Parameters dependent on the specific application. − These must be entered accordingly by the user. − In the parameter editor of the D RIVE ANAGER editable parameters are identified by this symbol. Application Manual CDA3000...

  • Page 118: 15 Fc-Initial Commissioning

    Control location for switchover of the 166-UDSSL see Table 5.14 PARAM active user data set 167-SCPRO Auto-tuning progress indicator 0 ... 100 Current open-loop/closed-loop control 300-CFCON see Table 5.9 mode of the device “_15 FC-Initial commissioning” Table 5.1 Parameters of subject area Application Manual CDA3000...
  • Page 119 Select a suitable application data set before setting the inverter parameters for your application. Selecting the appli- cation data set later will overwrite your parameter setting with the fixed presets of the application data set concerned. The only exceptions are the auto-tuning parameters. Application Manual CDA3000...
  • Page 120 Connection of a 3 x 230 / 400 V standard motor as per IEC 34 Note: When using special three-phase AC motors not conforming to IEC34, obtain information on the type of termination from the motor manufacturers. Application Manual CDA3000...
  • Page 121 The basis is provided by the table presented below for a six-pole asyn- chronous motor. The mass moment of inertia of the motor is dependent on the number of pole pairs and the related rotor design. Consequently, the table values are adjusted according to the number of pole pairs. Application Manual CDA3000...
  • Page 122 5 Software functions Mass moments of inertia of standard three-phase a.c. motors with squirrel-cage rotor to DIN VDE 0530, 1000 rpm, 6-pole, 50 Hz and internally cooled, stored in the CDA3000: Mass moment of inertia J [kgm] Power P [kW] 0.09...
  • Page 123 Specification of the mass moments of inertia is of signifi- cance for control modes SFC and FOR. The speed controller is set on the basis of the mass moments of inertia during auto-tuning (see section 6.2 “Sensorless Flux Control” and 6.3 “ Field Oriented Regulation”). Application Manual CDA3000...
  • Page 124 The parameter data set is stored by way of 150-SAVE=START in the cur- rent user data set or directly by parameter 164-UDSWR in a different user data set. 5-10 Application Manual CDA3000...
  • Page 125 _74IR IxR load compensation, section 6.1.2 741-KIXR1 CDS1: IxR compensation factor 743-KIXR2 CDS2: IxR compensation factor _75SL Slip compensation, section 6.1.3 751-KSC1 CDS1: Slip compensation factor 753-KSC2 CDS2: Slip compensation factor Table 5.6 Parameters changed during auto-tuning 5-11 Application Manual CDA3000...
  • Page 126 CDS1: Scaling of speed controller gain 811-SCG1 CDS1: Speed controller gain 812-SCTL1 CDS1: Speed controller lag time 813-SCTF1 CDS1: Jitter filter time constant 814-SCGF1 CDS2: Scaling of speed controller gain 815-SCG1 CDS2: Speed controller gain Table 5.6 Parameters changed during auto-tuning 5-12 Application Manual CDA3000...
  • Page 127 A user data set can be activated by way of parameter 165-UDSAC. The active user data set is displayed as the parameter value. The control location for activation of a user data set is defined with param- eter 166-UDSSL. 5-13 Application Manual CDA3000...
  • Page 128 User data sets cannot be switched “online”. The hardware enable via the “ENPO” signal may still be applied, but the inverter module power stage must be inactive. This means no start signal must be present in the switchover phase. 5-14 Application Manual CDA3000...
  • Page 129 The UDS switchover can be moni- tored by setting the parameters of a digital output (section 5.2.4 “_24OD- Digital outputs”) by way of its function selector. For this, the relevant function selector must be set to “C-RDY”. 5-15 Application Manual CDA3000...
  • Page 130 Encoder-controlled speed control (Field-Oriented Section 6.3 Regulation) Table 5.9 Settings via 300-CFCON Note: Control modes SFC and FOR only work with an asynchro- nous motor. Control mode VFC additionally supports syn- chronous and reluctance motors. 5-16 Application Manual CDA3000...

  • Page 131: Inputs And Outputs

    (5) Scaling factor [%], see section 5.2.6 “_28 RS-Reference structure” (6) Analog value (7) Digital value Number of the input Number of the characteristic data set (CDS) Figure 5.4 Function block for adaptation of the analog inputs 5-17 Application Manual CDA3000...
  • Page 132 CDS2: Minimum value ISA01 at +0V -1600 ... 1600 192-IADB0 ISA00 play range 0 ... 90 0.00 193-IADB1 ISA01 play range 0 ... 90 0.00 Referred to 10 V Table 5.10 Parameters from subject area “_18IA-Analog inputs” 5-18 Application Manual CDA3000...
  • Page 133 (significance 2 5.5.5 “_60 TB-Driving sets”). FFTB1 Driving set selection Binary driving set selection (bit 1), fixed fre- quency with acceleration and deceleration ramp (significance 2 (section 5.5.5 “_60 TB-Driving sets”). Table 5.11 Settings for analog inputs 5-19 Application Manual CDA3000...
  • Page 134 534-R-LSW (section 5.3.10 “_51ER-Error mes- sages”). Input appears in sta- Status of input readable via status word parame- tus word of serial ter 550-SSTAT of LUST-BUS interface (terminal (section 5.4.1 “_55 LB-L ”). OPTN1 Reserved for option...
  • Page 135 Note: While the “MAN” function is active, the “settings must not be saved in the device”, as the reference structure is changed in the background and the “MAN” function would be activated after the next power-on. 5-21 Application Manual CDA3000...
  • Page 136 When the analog input is used as a digital input, the notes regarding the isolation concept must be observed (see section 2.6 “Isolation concept”). The response of the CDA3000 inverter module to the reference value 0Hz can be set in the driving profile generator subject area by parameter 597- RF0.

  • Page 137: 200 A-Analog Output

    (3) Scaling of the analog output (4) Actual value Figure 5.7 Function block for adaptation of the analog output Configuration options, OSA00 10 V U [V] OAMIO OAMAO Output variable, e.g. frequency Figure 5.8 Scaling of the analog output 5-23 Application Manual CDA3000...
  • Page 138 10 V / 20 mA analog input ISA00 ISA1 Voltage at analog input 10 V ISA01 MTEMP Current motor tempera- Motor temperature only with linear evaluation (PTC) 200 °C ture Table 5.14 Settings for 200-FOSA0 analog output 5-24 Application Manual CDA3000...
  • Page 139 Clockwise (pos. value) and anti-clockwise (neg. speed value) are represented as amounts. Control mode FOR: true actual speed Control mode SFC: estimated actual speed Open-loop control mode VFC: no display Table 5.14 Settings for 200-FOSA0 analog output 5-25 Application Manual CDA3000...
  • Page 140 CDA34.005 CDA34.006 CDA34.008 CDA34.010 CDA34.014 0.05 ... 200 % of BV CDA34.017 CDA34.024 CDA34.032 CDA34.045 CDA34.060 CDA34.072 CDA34.090 CDA34.110 CDA34.143 CDA34.170 1162 BV: Device-dependent base value Table 5.15 Torque scaling values for various device power classes 5-26 Application Manual CDA3000...

  • Page 141: 21Id-Digital Inputs

    Function selector digital input of user module -”- IED04 219-FIE05 Function selector digital input of user module -”- IED05 220-FIE06 Function selector digital input of user module -”- IED06 Table 5.16 Parameters from subject area _21ID Digital inputs 5-27 Application Manual CDA3000...
  • Page 142 Reference selector 280-RSSL1 is offset by RSSL1 the value in 289-SADD1 to a different refer- ence source.       (section 5.2.6 “_28 RS-Reference struc- ture”) Table 5.17 Settings of the function selectors 5-28 Application Manual CDA3000...
  • Page 143 (section 5.5.5 “_60 TB-Driving sets”) 15 UM0 User data set (UDS) switchover, (signifi- Binary data set selection (bit 0) (section 5.1 “_15 FC-Initial commission-      cance 2 ing”) Table 5.17 Settings of the function selectors 5-29 Application Manual CDA3000...
  • Page 144 Manual mode activation in field bus An inverter module configured for bus oper- operation ation can be switched to manual mode (e.g.    setup or emergency operation mode) Table 5.17 Settings of the function selectors 5-30 Application Manual CDA3000...
  • Page 145 Note: While the “MAN” function is active, the “settings must not be saved in the device”, as the reference structure is changed in the background and the “MAN” function would be activated after the next power-on. 5-31 Application Manual CDA3000...
  • Page 146 The braking process can be interrupted by applying only one start contact; the motor then accelerates again. Reverse direction of rotation, overlap time (STL and STR = 1) min. 8 ms Table 5.19 Truth table for control via terminals 5-32 Application Manual CDA3000...
  • Page 147 The evaluation of pulse switches or upstream limit switches is not supported. Bridges in limit switches, leads and switch cabinets are not monitored or detected. In accordance with EN 954-1 “Safety of machines”, category B is attained without additional control elements. 5-33 Application Manual CDA3000...

  • Page 148: 24Od-Digital Outputs

    Function selector digital output of user -”- module OED02 246-FOE03 Function selector digital output of user -”- module OED03 Switch between FMSO/FCLK and simple output functions does not work online. Table 5.20 Parameters from subject area “_24OD-Digital outputs” 5-34 Application Manual CDA3000...
  • Page 149 13 OPTN2 Reserved for option module, Output available to option module at slot 1. Usable slot 2 only in conjunction with communication modules. Table 5.21 Settings for function selector FOxxx of the digital outputs 5-35 Application Manual CDA3000...
  • Page 150 (Section 5.3.9 “_50 WA-Warning messages”) WFOUT Warning message: output fre- Warning message when output frequency has quency limit exceeded value in parameter 505-WLF. (Section 5.3.9 “_50 WA-Warning messages”) Table 5.21 Settings for function selector FOxxx of the digital outputs 5-36 Application Manual CDA3000...
  • Page 151 • The warning messages are not displayed in the D RIVE ANAGER They can be evaluated in bit-coded form in parameter 120-WRN. • Parameters can be set for warning limits in subject area _50WA- Warning messages (section 5.3.9). 5-37 Application Manual CDA3000...

  • Page 152: 25 Ck-Clock Input/ Clock Output

    -1600 ... 1600 254-FFMN2 CDS2: Minimum value of clock input ISD01 at 0 kHz -1600 ... 1600 255-INCLF Filter time constant for the clock input 0.002-20 0.01 Table 5.22 Parameters of subject area “_25 CK-Clock input/ Clock output” 5-38 Application Manual CDA3000...
  • Page 153 Clock output OSD01 ISD01 Clock input Figure 5.13 Wiring for reference coupling via clock signal 0-10 kHz Note: The clock cables must be shielded. The shield must be grounded over a wide area on one side. 5-39 Application Manual CDA3000...

  • Page 154: 28 Rs-Reference Structure

    5.5.3 “_59 DP-Driving profile generator”). 3. Driving sets: The driving sets are activated by setting one of the reference selectors to FFTB. The ramps TACR0...7 or TDCR0 ... 7 as appropriate are used (see also section 5.5.5 “_60 TB-Driving sets”). 5-40 Application Manual CDA3000...
  • Page 155 5 Software functions 5-41 Application Manual CDA3000...
  • Page 156 5 Software functions Reference input block diagram 5-42 Application Manual CDA3000...
  • Page 157 Symbol Meaning Reference source (input), e.g. with second characteristic data set Reference selector (switch) Mathematical influence Interim reference values (for display only) Limitation of reference value (upper limit) Table 5.23 Symbols used in Figure 5.14 5-43 Application Manual CDA3000...
  • Page 158 • Parameter values which are produced from calculations and so are not editable have an asterisk (*) in the “Value range” column. • The offset value for the reference selector is entered as a purely decimal number. 5-44 Application Manual CDA3000...
  • Page 159 SADDx. The offset consists of a 4-bit data word (here: 0...11) positioned in the relevant parameter 28x-SADDx. The inputs set the offset for the reference selector with the rising edge and cancel the offset with the falling edge. 5-45 Application Manual CDA3000...
  • Page 160 If the digital input ISD00 is set, the reference selector RSSL1 is increased by the value “3 increments” from parameter 285-SADD1 (see Figure 5.16). If there is a falling edge at input ISD00, the offset is cancelled again, causing the original reference source to be set. 5-46 Application Manual CDA3000...
  • Page 161 The precondition is the factory setting (FS) in which only the first charac- teristic data set is active (650-CDSAC= 0). It is advisable always to follow the procedure below to set the reference input for your application: 5-47 Application Manual CDA3000...
  • Page 162 This may be a percentage factor by FIxxx= INV which reference channel 1 is multiplied, or an inversion of the common reference value from both reference channels by way of a function selector. Table 5.26 Procedure for setting reference input 5-48 Application Manual CDA3000...

  • Page 163: 26 Cl-Control Location

    KP/DM Function TERM Terminals KPAD KP200 Serial interface RS232 (Serial Input Output) OPTN1 Option module at slot 1 (user modules) OPTN2 Option module at slot 2 (communication modules) Table 5.28 Settings for 260-CLSEL Control location selector 5-49 Application Manual CDA3000...
  • Page 164 Parameters for setting and adapting the K are located in subject area _36KP. For more information on the K refer to the separate documentation, “User Manual D and K ”. RIVE ANAGER 5-50 Application Manual CDA3000...
  • Page 165 ”. Option slots 1 and 2 Activation of the inverter module by way of communication modules can be handled via the DRIVECOM state machine or the LUST-specific proto- col. The control location is set to OPTx. The option slots are described in section 2.2 “Module mounting”. Pay attention to the special notes set out there.
  • Page 166 Conforming to CiA Draft Standard 402 OPTx open CM-DPV1 PROFIBUS-DP Conforming to EN 50170 / DIN 19245 OPTx Terminal expansion module with 8 UM-8I40 I/O module TERM inputs and 4 outputs Table 5.30 Overview of option modules 5-52 Application Manual CDA3000...

  • Page 167: Protection And Information

    5 Software functions Protection and Protection of the motor and of the CDA3000 inverter module is preset information depending on the power class of the module. By means of parameter set- ting the protection can be adapted for special applications and the protec- tion zone made more sensitive.
  • Page 168 Consequently, the absolute maximum frequency must not be changed online. • Changing parameter FMINx or FMAXx activates a controller initiali- zation. 5-54 Application Manual CDA3000...

  • Page 169: 33 Mo-Motor Protection

    Note: The resistance of the PTC has a value of > 3 kW (cf. DIN 41081 and DIN 44082) at the nominal response temperature. PTC evaluation T/˚C E-OTM t [s] Figure 5.19 PTC evaluation operation diagram 5-55 Application Manual CDA3000...
  • Page 170 The characteristic can be adapted to the operating conditi- ons by way of interpolation points. Motor protection characteristic in factory setting I [A] = 335-MOPCN = 336-MOPFN f [Hz] Figure 5.20 Factory setting of the motor protection characteristic 5-56 Application Manual CDA3000...
  • Page 171 Figure 5.21 Determination of the shutdown time in the factory setting Characteristic adaptation The motor protection characteristic can be adapted to the motor manufac- turers' specifications by means of the interpolation points A and B and the nominal point N. 5-57 Application Manual CDA3000...
  • Page 172 1. Calculation of the maximum Ixt factor (limit) = (1.5 - 1.1) x MOCNM x 60 s Max. overload time Motor rated current Current factor for start of Ixt monitoring Current factor for max. motor current = 24 x MOCNM 5-58 Application Manual CDA3000...
  • Page 173 Motor rated frequency in [Hz] of nominal point N Limit current at operation point Startup current for Ixt monitoring at operation point start Integration time to shut-off à Negative value Integrator not active à Positive value Integrator active 5-59 Application Manual CDA3000...
  • Page 174 Motor rated current (I ) for motor protection Dependent on 335-MOPCN inverter module, see Table 5.35 Motor rated frequency (f ) for motor protection 336-MOPFN 0.1 ... 1000 Table 5.33 Parameters from subject area _33MO Motor protection 5-60 Application Manual CDA3000...
  • Page 175 Motor rated current for motor Inverter module standard motor [kW] protection, MOPCN [A] CDA32003 0.375 CDA32004 0.75 CDA32006 CDA32008 CDA34003 0.75 CDA34005 CDA34006 CDA34008 CDA34010 CDA34014 11.6 Table 5.35 Motor rated current dependent on inverter module and IEC standard motor 5-61 Application Manual CDA3000...
  • Page 176 Motor rated current dependent on inverter module and IEC standard motor Note: The linear PTC evaluation is adapted to a KTY84 with yellow tolerance marking, i.e. 100 ˚C is in the tolerance band 970 ... 1030 Ω. 5-62 Application Manual CDA3000...

  • Page 177: Device Protection

    I xt device protec- tion integrator starts. The software and hardware of the CDA3000 inverter module autono- mously monitors and protects the frequency inverter. The power stage protects itself against overheating dependent on • the heat sink temperature •...
  • Page 178 A ground fault is detected by measurement of all three phase currents even when the power stage is deactivated. This means that increased leakage currents can also be registered. Short-circuits or ground faults are detected automatically by the hard- ware. 5-64 Application Manual CDA3000...

  • Page 179: 34 Pf-Power Failure Bridging

    Power failure bridging selector 340-PFSEL KP/DM Function Power failure bridging off NOFCT No function RETRN Longest possible DC-link bridging with restart NORET Longest possible DC-link bridging without restart NOLIM Fastest possible DC-link controlled speed reduction Table 5.38 Settings for 340-PFSEL 5-65 Application Manual CDA3000...
  • Page 180 ) when a parameterizable lower limit voltage threshold (PFVON) is infringed. U ZK PFVON PFVON DC-link switching threshold as from which power failure bridging is activated Time of power failure Figure 5.23 Power failure voltage threshold 5-66 Application Manual CDA3000...
  • Page 181 When the mains power is restored the inverter remains in power failure bridging mode. The motor coasts uncontrolled, if it has not already come to a standstill. The motor can be accelerated again with a new controller enable and start signal. 5-67 Application Manual CDA3000...
  • Page 182 5 Software functions PFTIM PFVON U Zk PFTIM f[Hz] (1.1) ACCRx f[Hz] (1.2) PO Status of power stage (active/inactive) MU Motor uncontrolled BR Regenerative braking Power failure time DC-link voltage Figure 5.24 Controlled speed reduction 5-68 Application Manual CDA3000...
  • Page 183 5 Software functions Effect of setting of active current reference 351-PFC small PFVON U Zk PFVON U Zk Figure 5.25 Effect of active current reference PFC 5-69 Application Manual CDA3000...
  • Page 184 U BC U ZK PFVON U ZK f/Hz 2 Hz Braking chopper switching threshold BCon Status of power stage (active/inactive) Motor uncontrolled Regenerative braking Power failure time DC-link voltage Figure 5.26 Maximum speed reduction 5-70 Application Manual CDA3000...

  • Page 185: 36 Kp-Key Pad

    Activate/deactivate parameter number display of the 368-PNUM ON / OFF KP200 369-CTLFA Multiplier of incremental value in CTRL menu of KP200 1 ... 65535 10000 1-MODE User level of KP200 1 ... 6 Table 5.39 Parameters from subject area _36KP K 5-71 Application Manual CDA3000...
  • Page 186 CTRL â menu. Error messages resulting from user error in operation of the K are detailed in appendix B. MART Note: user error: Reset with start/enter User error S : Reset with stop/return. MART 5-72 Application Manual CDA3000...
  • Page 187 Filtered input voltage ISA01 ISA1 Filtered input current ISA00 ISA0I Motor temperature with KTY84 - Evalu- 407-MTEMP ation Interior temperature DTEMP Heat sink temperature KTEMP Table 5.40 Settings for continuous actual value display and bar graph 5-73 Application Manual CDA3000...

  • Page 188: 38Tx-Device Capacity Utilization

    The peak current value memory continuously stores the absolute peak values in the acceleration, stationary operation and braking phases. Also, the mean device capacity utilization is calculated by means of a filter time constant. When the values have been read they can be reset. 5-74 Application Manual CDA3000...
  • Page 189 PT1 element. For this, the filter constant should be set to five times the cycle duration of the drive. Block diagram: I[A] t [s] Mean device capacity utilization Current within a cycle Figure 5.29 Mean device capacity utilization 5-75 Application Manual CDA3000...
  • Page 190 60 s < 75 As v [m/s] i[A] Figure 5.30 Effective inverter capacity utilization ⋅ ⋅ ⋅ ⋅ ⋅ -------------------------------------------------------------------------------------------------- - Cycle duration Current in cycle segment x in [A] Time for cycle segment x in [s] Effective inverter current 5-76 Application Manual CDA3000...

  • Page 191: 39Dd-Device Data

    Software revision 93-KOMP Compatibility class of S MART 106-CRIDX Revision index as suffix to revision number 127-S_NR Serial number of device 130-NAME Symbolic device name 0-32 characters Table 5.42 Parameters from subject area _39DD Device data 5-77 Application Manual CDA3000...
  • Page 192 . When a name is issued it is dis- RIVE ANAGER played ahead of the device designation. • For ease of identification the complete data set (all four UDS) can be assigned a name, such as for archiving of machine data sets. 5-78 Application Manual CDA3000...

  • Page 193: Val-Actual Values

    Number of a faulty parameter in self-test 425-DTEMP Interior temperature of the inverter module °C 427-KTEMP Heat sink temperature of the inverter module °C 428-PS Apparent power 429-PW Active power Table 5.43 Parameters from subject area _VAL Actual value parameters 5-79 Application Manual CDA3000...
  • Page 194 The control word contains the control bits for activation of the inverter. In control via terminal the control bits are set according to the status of the inputs. The parameter is read-only and is used by LUST for support pur- poses.
  • Page 195 Status word IOSTA in subject area VAL Digital output OSD02 operates the relay when the inverter is “ready to start”. This is indicated by bit 7 in the bar graph and hex value 0080H on the display. 5-81 Application Manual CDA3000...

  • Page 196: 50 Wa-Warning Messages

    • Inadequate or excessive DC-link voltage triggers the undervoltage (WLUV) or voltage overload (WLOV) warning as appropriate. • The frequency warning relates to the current output frequency of the inverter module. • The status word 120-WRN is formed from the current warning mes- sages. 5-82 Application Manual CDA3000...
  • Page 197 A listing of the error and warning messages displayed in the D RIVE is given in the Appendix. ANAGER Warning messages are assigned a hysteresis: Physical variable Hysteresis Voltages (+/- 5 V) Temperature (+/- 2.5 °C) Frequency (+/- 0.5 Hz) Table 5.47 Hysteresis of warning messages 5-83 Application Manual CDA3000...
  • Page 198 Warning message from slave when refe- WFDIG rence value from master is faulty in Master/- 0100H Slave operation Warning message when Ixt integrator of 0200H motor is active Table 5.48 Hexadecimal representation of warning messages 5-84 Application Manual CDA3000...

  • Page 199: 51Er-Error Messages

    Voltage overload shut-off E-OLM Motor overloaded E_OLI Device overloaded E-OTM Motor temperature too high E-OTI Heat sink/device temperature too high Table 5.49 Error messages Note: For more error numbers and possible causes refer to the appendix. 5-85 Application Manual CDA3000...
  • Page 200 STOP ... RESET STOP 529-R-WBK Response to wire break ISA00 at 4 ... STOP ... RESET STOP 20mA 530-R-EEP Response to memory error in FLASHEP- RESET RESET Table 5.50 Parameters from subject area _51ER Error messages 5-86 Application Manual CDA3000...
  • Page 201 Disable power stage and secure against restarting LOCK (prevent autostart) Disable power stage and reset device after confirmation of error. RESET The device is rebooted and runs through an initialization and self-test phase. Table 5.51 Response to error 5-87 Application Manual CDA3000...
  • Page 202 95-ERR1 = E - OTM - 1, 191h Time of error referred to operating hours meter Error location no. Error Note: A list of the error and warning messages displayed on the is given in appendix B. RIVE ANAGER 5-88 Application Manual CDA3000...
  • Page 203 As a result, symmetrical insulation errors occurring in all motor cables against PE or ground cannot be detected by the differential current moni- tor. 5-89 Application Manual CDA3000...

  • Page 204: Bus Operation And Option Modules

    5 Software functions Bus operation This Manual details only the software parameters of the CDA3000 inver- and option ter module. For more details on the field bus systems refer to the relevant documents relating to the option modules. modules 5.4.1 _55 LB-L...
  • Page 205 RS232 CDA3000 CDA3000 (1) Higher-order controller (master) (2) T-coupler bus interface TK100 (3) CDA3000 inverter module Figure 5.32 Interconnection on L via bus interface TK100 interconnection By way of the bus interface T-coupler TK100 an electrically isolated bus system is set up based on the serial interface to RS485 standard. Bus users can be connected up via interfaces of type RS485 or RS232.
  • Page 206 5 Software functions Since the CDA3000 inverter modules can only communicate via the serial RS232 service interface, the interface variant “RS485 to RS232” should be selected. A RS232 interface is only suitable for connection of one terminal device. Note: To attain greater interference immunity of the bus system, all the interface cables must be shielded.

  • Page 207: 57 Op-Option Modules

    • Configuration of process data for the communication modules • Diagnostic data for field bus operation An up-to-date overview of the option modules is given in the CDA3000 Catalogue. Overview of option modules Order designation Option modules Summary description...
  • Page 208 * module-dependent Table 5.54 Parameters from subject area _570P Option modules Explanatory notes • All option modules communicate with the CDA3000 inverter module based on the standard of the CANLust protocol. • The watchdog monitoring is deactivate to 0 ms at the factory.
  • Page 209 Digital input 8040H 15/6 IED07 Digital input 8080H 15/7 OED00 Digital output 8100H 15/8 OED01 Digital output 8200H 15/9 OED02 Digital output 8400H 15/10 OED03 Digital output 8800H 15/11 Table 5.56 Status word IOEXT of user module 5-95 Application Manual CDA3000...

  • Page 210: Open-Loop And Closed-Loop Control

    [Hz] FBCW FBHYS FBCCW FBHYS Brake released t [ms] (1) Brake released Figure 5.33 Frequency ranges of the holding brake. An output releases the motor brake within the frequency range -FBRL ... +FBRR 5-96 Application Manual CDA3000...
  • Page 211 • The frequency limit for engagement of the holding brake can be set independently for clockwise and anti-clockwise running. • The optional monitoring of the motor current (BRK2) provides the security when the holding brake is opened that the motor is correctly connected and has already developed torque. 5-97 Application Manual CDA3000...
  • Page 212 0.72 CDA34010 0.94 CDA34014 1.29 CDA34017 1.58 CDA34024 2.16 CDA34032 2.83 CDA34045 3.00 CDA34060 4.00 CDA34072 4.96 CDA34090 6.11 CDA34110 7.07 CDA34143 9.44 CDA34170 12.01 Table 5.59 Current threshold for detection of current application to motor 5-98 Application Manual CDA3000...

  • Page 213: 32 Mp-Mop Function

    Parameters from subject area _32MP MOP function Settings for MOP function BUS KP/DM Function No function Increase and reduce speed within limits FMINx ... FMAXxFMAXx with inputs MP_UP and MP_DN. Table 5.61 Settings for 320-MPSEL MOP function 5-99 Application Manual CDA3000...
  • Page 214 Setting of inputs for MOP functions Note: In terminal operation the function selector of one digital or one analog input (in digital function) is configured with MP-UP = increase reference MP-DN = reduce reference (see section 5.2 “Inputs and outputs”). 5-100 Application Manual CDA3000...
  • Page 215 ACCRx DECRx FMAX f [Hz] Offset FSIN Offset Basis MP_DN MP_UP Start t [ms] (1) Reset reference to base value Figure 5.35 Basic function with reset to base value (corresponds to setting F1 in Table 5.61) 5-101 Application Manual CDA3000...

  • Page 216: 59 Dp-Driving Profile Generator

    Ramp generator with characteristic data sets, selection of characteri- stic data set by way of characteristic data selector 650-CDSSL • Table-supported driving sets (RSSLx = FFTB): Driving sets from a stored table, selection of data sets by way of table selector 624-TBSEL 5-102 Application Manual CDA3000...
  • Page 217 The ramp generator can smooth linear ramps at the end points in order to limit bucking. Movement mode Setting Dynamic, bucking JTIME = 0, linear ramps without smoothing ≠ 0 Low impact on mechanism JTIME , sin usoidal ramps based on smoothing by x [ms]. Table 5.62 Ramp generator 5-103 Application Manual CDA3000...
  • Page 218 - to keep the braking duration as short as possible. Note: The mechanism is left heavily vibrated. Material fatigue due to load changes is reduced. A mechanism with play is subject to less deflection. 5-104 Application Manual CDA3000...
  • Page 219 Dynamic acceleration and deceleration results in high startup and braking currents. This also applies to the emergency stop by way of the stop ramp. In deceleration the motor drops into regenerative operation and increases the DC-link voltage (DCV). 5-105 Application Manual CDA3000...
  • Page 220 • E-OV (voltage overload) • Flatter ramps • E-OLI (inverter module • External braking resistor xt cut-off) • E-OTI (inverter module • Higher-powered inverter overheating) module Table 5.64 Rectification of errors in acceleration processes 5-106 Application Manual CDA3000...

  • Page 221: 27 Ff-Fixed Frequencies

    Figure 5.38 Fixed frequency for quick jog/slow jog application Parameters of the fixed frequencies Parameter Function Value range Unit Online 270-FFIX1 CDS1: Fixed frequency -1600 ... 1600 271-FFIX2 CDS2: Fixed frequency -1600 ... 1600 Table 5.65 Parameters from subject area _27FF Fixed frequencies 5-107 Application Manual CDA3000...
  • Page 222 • The fixed frequency can be selected by way of the digital inputs. For this, the reference source must be set to 280-RSSL1 = FFIX by modification of the reference structure (see section 5.2.6 “_28 RS- Reference structure”). 5-108 Application Manual CDA3000...

  • Page 223: 60 Tb-Driving Sets

    FIS00 = FFTB0 • Function selector of digital input ISD01: FIS01 = FFTB1 FFTB1 TACR1 FFTB0 FFTB0 f [Hz] TDCR2 TACR0 TACR0 FFTB3 TDCR3 TACR2 FFTB2 Start t [ms] Figure 5.39 Example of driving sets with fixed frequencies 5-109 Application Manual CDA3000...
  • Page 224 612-TACR4 Table acceleration ramp 5 0.01 ... 999 Hz/s 613-TACR5 Table acceleration ramp 6 0.01 ... 999 Hz/s 614-TACR6 Table acceleration ramp 7 0.01 ... 999 Hz/s Table 5.67 Parameters from subject area _60TB Driving sets 5-110 Application Manual CDA3000...
  • Page 225 Parameters from subject area _60TB Driving sets Explanatory notes • Deactivation of parameter by the value 0 (zero) • Parameter values which are produced from current calculations and so are not editable have an asterisk (*) in the “Value range” column. 5-111 Application Manual CDA3000...

  • Page 226: 65 Cs-Characteristic Data Switchover (Cds)

    Min., max. and fixed frequency Driving profile generator Ramps Current-controlled acceleration All parameters Voltage Frequency Control All parameters IxR load compensation All parameters Slip compensation All parameters Table 5.69 Subject areas with parameters in the second characteristic data set (CDS) 5-112 Application Manual CDA3000...
  • Page 227 Switchover via field bus at option slot 1 OPTN1 • CDS 2, if control bit set, otherwise CDS 1 Switchover via field bus at option slot 2 OPTN2 • CDS 2 if control bit set, otherwise CDS 1 Table 5.71 Settings for 651-CDSSL 5-113 Application Manual CDA3000...

  • Page 228: 66 Ms-Master/-Slave Operation

    Function Parameter setting of the function selector Terminal Signal: X2-16 Master Digital output OSD01: FOS01 = FMSO Dig. ground: X2-17 Signal: X2-10 Slave Digital input ISD01: FIS01 = FMSI Dig. ground: X2-14 Table 5.72 Setting instructions 5-114 Application Manual CDA3000...
  • Page 229 Input of coupling factor in parameter 837-MSFCT given: i = 2.032 à 837-MSFCT=2.032 tot: Execute value of coupling factor with internal processing of processor 2.032 x 65536 = 133169.152 Eliminate decimal places: 133169 133169 : 65536 = 2.0319 5-115 Application Manual CDA3000...
  • Page 230 Figure 5.41 Structure of reference processing in the slave If no telegram with a correct checksum is received within the error trigger time the power stage is disabled when the time has elapsed. During the error trigger time the last valid reference is executed. 5-116 Application Manual CDA3000...

  • Page 231: 67 Br-Dc Braking

    BRDCC Start BRTMX BRTOF IDC =Output direct current of CDA3000 Figure 5.42 DC braking with demagnetization time BRTOF and braking time BRTMX For demagnetization purposes no current is applied to the motor in the time BRTOF, so the field in the motor can be safely removed. Then for the time BRDCT the direct current BRDCC is injected into the motor and the motor is braked without energy feedback into the inverter module.
  • Page 232 • In the time between the minimum braking time (674-BRTMN) and the maximum braking time (672-BRTMX) the DC braking can be aborted by a start signal. • The maximum braking time period (672-BRTMX) includes the minimum braking time (674-BRTMN). 5-118 Application Manual CDA3000...
  • Page 233 No DC braking NSTRT DC braking active after cancellation of starting Selection of DC braking via digital input or SOI control bit (field STOP bus system) Digital input: FIxxx = /STOP Table 5.75 Settings for 670-BRDC DC braking 5-119 Application Manual CDA3000...

  • Page 234: 68 Ho-Dc Holding

    [Hz] HODCC Start DECR HODCT Output current of CDA3000 DECR Controlled braking (DECRx, STPRx, BRDC) Figure 5.43 DC holding for the time HODCT Parameters for DC holding Parameter Function Value range...
  • Page 235 Preceding function Activation condition, DC holding At end of maximum braking time 672- DC braking 670-BRDC = OFF BRTMX Stop ramp STPRx On reaching of reference zero Braking ramp DECRx Table 5.77 Activation conditions for DC holding 5-121 Application Manual CDA3000...

  • Page 236: 80 Cc-Current Controller

    0 ... 199 (SFC, FOR) on inverter 804-CLIM1 CDS1: Maximum reference current for 0 ... 180 current control 805-CLIM2 CDS2: Maximum reference current for 0 ... 180 current control Table 5.78 Parameters from subject area _80CC Current controller 5-122 Application Manual CDA3000...
  • Page 237 (see section 5.1 “_15 FC-Initial commissioning”). Further information: Setting aids as required in section 6.2.3 “Tips and opti- mization aids for control engineers”. Optimized after successful initial commissioning with auto-tuning (see section 5.1 “_15 FC-Initial commissioning”). Table 5.79 Notes on optimization 5-123 Application Manual CDA3000...

  • Page 238: 64Ca-Current-Controlled Startup

    When setting the parameter values manually in VFC mode, please pay attention to the information set out in section 6.1.5 “Tips and optimization aids for control engineers” (step 3), otherwise the “current-controlled startup” function may nega- tively affect the “current injection” function. 5-124 Application Manual CDA3000...
  • Page 239 • The current limit CLCLx relates to the device rated current. The rated current of the respective inverter module is designated as CLCLx = 100%. 5-125 Application Manual CDA3000...
  • Page 240 -100 DECR ACCR Device rated current as apparent current I CLFLx Lowering frequency CLFRx Initial frequency (1) to (5) see Figure 5.45 and Table 5.81 Figure 5.44 Acceleration and braking in motorized operation CLSLx = CCWFR 5-126 Application Manual CDA3000...
  • Page 241 CLCLx CLRRx CLRRx (x) Representation of operation phases (1) to (5) in Table 5.81 and Figure 5.44 Figure 5.45 Dependency of the ramp steepness on the device rated current dimensioned to the current limit value 5-127 Application Manual CDA3000...
  • Page 242 CLCLx Attention: In lifting applications, regenerative load from the lowering action during braking may cause the drive to be accelerated as a result of the apparent current I 5-128 Application Manual CDA3000...

  • Page 243: 69 Pm-Modulation

    Parameters of the modulation frequency Parameter Function Value range Unit Online dependent 690-PMFS Switching frequency of power stage 4, 8, 16 on device Table 5.84 Parameters from subject area _69PM Modulation 5-129 Application Manual CDA3000...
  • Page 244 4) The rated current with a 25 meter motor cable is less than with a 10 meter motor cable by the amount of the current losses occurring on the motor cable (see Table 5.87) Table 5.85 Output current for inverter modules with 230 V power supply 5-130 Application Manual CDA3000...
  • Page 245 Rated current Rated current Inverter modules CDA34.003,Cx.x CDA34.005,Cx.x CDA34.006,Wx.x CDA34.008,Wx.x CDA34.010,Wx.x CDA34.014,Wx.x CDA34.017,Wx.x CDA34.024,Wx.x CDA34.032,Wx.x CDA34.045,Wx.x CDA34.060,Wx.x CDA34.072,Wx.x CDA34.090,Wx.x CDA34.110,Wx.x CDA34.143,Wx.x CDA34.170,Wx.x * Not permitted Table 5.86 Output current for inverter modules with 400 V power supply 5-131 Application Manual CDA3000...

  • Page 246: 84 Md-Motor Data

    0 ... 128 843-MOR_R Rotor resistance 0 ... 500 844-MONPP Number of pole pairs of motor 0 ... 32 850-MOL_M Magnetizing inductance of motor 0 ... 10 Table 5.88 Parameters of subject area _84MD Motor data 5-132 Application Manual CDA3000...
  • Page 247 Simplified equivalent circuit diagram of the asynchronous machine Slip Magnetizing inductance Stator phase resistance Rotor resistance Stator leakage inductance 1σ Rotor leakage inductance 2σ Core loss resistance Magnetizing current 5-133 Application Manual CDA3000...

  • Page 248: 77 Mp-Remagnetization

    CDS2: Magnetizing current 0 ... 180 773-MPT2 CDS2: Magnetization time VFC 0.00 ... 2.00 0.00 774-MPT Magnetization time for SFC and FOR 0.00 ... 16.00 0.50 (calculated during auto-tuning) Table 5.89 Parameters from subject area _77MP Remagnetization 5-134 Application Manual CDA3000...
  • Page 249 • The transition can be made directly from the magnetization phase to current injection. • The magnetization time for control modes SFC and FOR is calcu- lated during auto-tuning (163-ENSC) and should only be altered by highly experienced control engineers. 5-135 Application Manual CDA3000...

  • Page 250: Sy-System

    After the control initialization the device status is set to switch-on inhibited/ready. • Not every parameter setting leads to the “Parameter setting” device state. 5-136 Application Manual CDA3000...
  • Page 251 Reset the active data set in the RAM and all user data sets up to user level 6 to factory setting. In the final step, the factory setting is saved to all user data sets. Table 5.91 Factory setting reset functions 5-137 Application Manual CDA3000...
  • Page 252 5 Software functions 5-138 Application Manual CDA3000...

  • Page 253: Control Modes

    ..........6-57 During commissioning of the inverter module three different control meth- ods can be selected. The necessary identification of the motor is carried out automatically by the CDA3000 inverter module, causing all control circuits to be preset. Application Manual CDA3000...
  • Page 254 Field-Oriented Control Control Regulation Torque rise time 20-30 ms < 2 ms < 2ms Dynamic disturbance correction Standstill torque Acceleration torque MNom MNom MNom Current usage of inverter 100% Anti-stall protection limited Tabelle 6.1 Motor control method Application Manual CDA3000...
  • Page 255 Three-phase AC machines are executed in synchronous and asynchro- nous design. Their stator windings are arranged and their electrical properties designed such that in operation in a three-phase AC system a rotating field is created in the motor which drives the rotor. Application Manual CDA3000...
  • Page 256 (U=Const.), the result is a field weakening. As the speed rises, this results in a drop in torque with ∼ ---- - Application Manual CDA3000...
  • Page 257 All further controller settings will then also be incorrect. As already outlined, this will negatively affect the dimensioning and opti- mization of the controllers. Application Manual CDA3000...

  • Page 258: Voltage Frequency Control (Vfc)

    In a fixed frequency range both functions may overlap and thus restrict simultane- ous working. CIFRx IR + SL (CIFMx + CIFRx) t [ms] CIFMx II: Current injection; IR: IxR load compensation; SL: Slip compensation CIFMx: Limit frequency of current injection Figure 6.2 Combination of voltage frequency control functions Application Manual CDA3000...
  • Page 259 Control with 50 Hz characteristic over two interpola- tion points. IxR load compensation and current injection are additionally activated. Please refer to the information given in the relevant sections regarding the IxR load compensation and current injection software functions. Application Manual CDA3000...

  • Page 260: 70Vf-Voltage Frequency Control

    U [V] f [Hz] Figure 6.3 Voltage frequency control with two interpolation points V5-1 V4-1 V6-1 V3-1 V2-1 U [V] V1-1 f [Hz] Figure 6.4 Voltage frequency control with six interpolation points Application Manual CDA3000...
  • Page 261 CDS2: Frequency buffer value 6 0 ... 1600 CDS1: Assistance parameter for Voltage 730-ASCA1 see Table 6.4 Frequency Control CDS2: Assistance parameter for Voltage 731-ASCA2 see Table 6.4 Frequency Control Table 6.3 Parameters from subject area _70VF Voltage frequency con- trol Application Manual CDA3000...
  • Page 262 Standard motor (European market) for pump Q50Hz points and fan applications Quadratic 60 Hz characteristic with six interpolation Standard motor (American market) for pump Q60Hz points and fan applications Table 6.4 Setting of predefined V/F characteristics 6-10 Application Manual CDA3000...
  • Page 263 4. Adapt specification of motor data in “Initial commissioning” subject area. a) 154-MOPNM = P n50Hz b) 155-MOVNM = 400 V c) 156-MOFN = 87 Hz d) 157-MOSNM = n n50Hz e) 158-MOCNM = I ∆Motor 6-11 Application Manual CDA3000...
  • Page 264 6 Control modes 5. Drive diagram of 87 Hz characteristic 230 V / 50 Hz 400 V / 87 Hz Figure 6.5 Constant torque range to 87 Hz 6-12 Application Manual CDA3000...

  • Page 265: 74 Ir-Ixr Load Compensation

    IxR load compensation is implemented by shifting the V/F characteristic by a voltage amount ∆Υ dependent on the active current. The V/F charac- teristic is determined by the parameters from subject area _70VF Voltage Frequency Control. 6-13 Application Manual CDA3000...
  • Page 266 CDS2: IxR load compensation on/off OFF, ON Ω 743-KIXR2 CDS2: IxR compensation factor 0 ... 100 744-IXRTF Filter time constant for IxR compensation 0.0005 ... 20 0.01 Table 6.5 Parameters from subject area _74IR IxR load compensation 6-14 Application Manual CDA3000...
  • Page 267 • Parameter values marked by an asterisk (*) in the “Factory setting” (FS) column are dependent on the device power output. The values correspond to an asynchronous IEC standard motor with the rated device power output. 6-15 Application Manual CDA3000...

  • Page 268: 75 Sl-Slip Compensation

    0 ... 30 752-SC2 CDS2: Slip compensation on/off OFF, ON 753-KSC2 CDS2: Slip compensation factor 0 ... 30 754-KSCTF Filter time constant for slip compensation 0.0005 ... 20 0.01 Table 6.6 Parameters from subject area _75SL Slip compensation 6-16 Application Manual CDA3000...
  • Page 269 – sync ⋅ KSCx ---------------------------- - 100 sync Note: If the slip compensation and the IxR load compensation influ- ence each other, increasing the filter time of the slip compen- sation may bring a remedy. 6-17 Application Manual CDA3000...

  • Page 270: 76 Ci-Current Injection

    CDS2: Current injection limit frequency 0 ... 100 765-CIFR2 CDS2: Current injection transition range 0.5 ... 10 766-CITM1 CDS1: Current injection timer for 0 ... 60 switchover to CICT1 Table 6.7 Parameters from subject area _76CI Current injection 6-18 Application Manual CDA3000...

  • Page 271: Tips And Optimization Aids For Control Engineers

    When setting the parameter values manually in VFC mode, please pay attention to the information set out in section 6.1.5 “Tips and optimization aids for control engineers” (step 3), otherwise the “current-controlled startup” function may nega- tively affect the “current injection” function. 6-19 Application Manual CDA3000...
  • Page 272 OFF. Otherwise at standstill a cur- rent in the amount of CICNx will be injected which may over time destroy the motor by overheating, because internally cooled motors have no fan cooling when at a standstill. 6-20 Application Manual CDA3000...

  • Page 273: For Control Engineers

    Table 6.8 Procedure for optimization of voltage frequency control Note: Please take note of the general information regarding the properties of the motor control methods in the introduction to section 6 “Control modes” 6-21 Application Manual CDA3000...
  • Page 274 Slip Current- compensation compensation controlled startup i sa Iweff Iseff Active and i sb apparent current i sc calculation Measuring point of digital scope in D RIVE ANAGER Figure 6.10 Block diagram of control circuit (VFC) 6-22 Application Manual CDA3000...
  • Page 275 (CICNx) to 120% of the motor rated current. Typical slip frequencies of asynchronous motors Power Typical slip frequency up to 15 kW 3-7 Hz up to 90 kW up to 1 Hz Table 6.10 Typical slip frequencies dependent on power group 6-23 Application Manual CDA3000...
  • Page 276 The stator resistance as a compensation factor KIXRx can be determined by measuring a winding phase with an ohmmeter. Note: Pay attention to the circuit type of your motor. In star configu- rations, the measured value between two motor cables should be divided by two. 6-24 Application Manual CDA3000...
  • Page 277 During current injection the voltage to be set is deter- mined by the control, in order to inject a constant current. Con- sequently, the current injection adopts the torque increase factor in the starting torque. Calculation of boost voltage: ⋅ Stator N Motor – 6-25 Application Manual CDA3000...
  • Page 278 IxR load compensation may cause oscillations in the voltage change. In critical configurations in the overload range of the frequency inverter this may lead to inverter shut-off, so it is advisable to perform the commissioning with no IxR load compensation. 6-26 Application Manual CDA3000...
  • Page 279 (2) Active current after filter for IxR (3) Control reference (4) Voltage change by IxR Figure 6.13 Scope recording with motorized load torque of 8 Nm on a 1.5 kW asynchronous motor with holding brake and 100% current injec- tion 6-27 Application Manual CDA3000...
  • Page 280 Conversely, pur- posely increasing the voltage can deliver more current to the drive in order to compensate for increased load torques, such as those caused by the mechanism. 6-28 Application Manual CDA3000...

  • Page 281: Sensorless Flux Control (Sfc)

    (flux-forming). The 90˚ offset q-components of the current and voltage run transverse to the stator flux and form the torque. This correlation is illustrated in Figure 6.15. 6-29 Application Manual CDA3000...
  • Page 282 In Sensorless Flux Control mode (SFC) not all functions of the inverter module are required. The following functions can be selected, but they do not activate. Inactive functions in SFC • Current injection • IxR load compensation • Slip compensation 6-30 Application Manual CDA3000...
  • Page 283 The operating points of the motor are set based on these data, so precise information from the motor manufacturer is important. Note: Auto-tuning determines the controller and motor parameters automatically and enters them in the relevant parameters. 6-31 Application Manual CDA3000...
  • Page 284 This measure can improve control response at inverter outputs above 22 kW (as from CDA34.045) especially. 6-32 Application Manual CDA3000...

  • Page 285: 78Ss Speed Controller Sfc

    CDS2 Scaling of speed controller gain 0.00...999.95 785-SSG2 CDS2: Speed controller gain 0...16383 786-SSTL2 CDS2: Speed controller lag time 0.001...2 0.02 CDS2: Filter time constant of speed 787-SSTF2 0.0005...20 0.02 estimate Table 6.12 Parameters of speed controller SFC 6-33 Application Manual CDA3000...

  • Page 286: 80 Cc-Current Controller

    Function Effect controller • Setting of current controller • Parameter setting of the PI functions current controller The parameters of the current control subject area are detailed in section 5.5.10. Please note the information given there. 6-34 Application Manual CDA3000...
  • Page 287 • Parameter values marked by an asterisk (*) in the “Factory setting” (FS) column are dependent on the device power output. The values correspond to an asynchronous IEC standard motor with the rated device power output. 6-35 Application Manual CDA3000...

  • Page 288: Tips And Optimization Aids For Control Engineers

    Check the limit values for the apparent Setting of the current limitation in current. this section Optimization of the speed controller Check the speed controller. in this section Table 6.15 Procedure for optimization of SFC 6-36 Application Manual CDA3000...
  • Page 289 6 Control modes Structure diagram of SFC Measuring points of the scope in the D RIVE ANAGER Parameter ε Stator flux angle Reference est Estimated value (by calculation) Figure 6.17 Structure diagram of Sensorless Flux Control 6-37 Application Manual CDA3000...
  • Page 290 (i ). (Note: User level 4 required!) sd_soll 3. Compare the currents and set them to the following ratio by way of parameter 803-VCSFC: “d-axle current” (i ) =0.9 * “d-axle reference current” (i sd_soll 6-38 Application Manual CDA3000...
  • Page 291 P = 1.5 kW, = 400V, = 3.7A in U-configuration = 1410 rpm After auto-tuning the inverter module set parameter 803-VCSFC at 68 %. The following diagrams illustrate the effect of parameter 803-VSSFC. Figure 6.18 803-VCSFC = 199 % 6-39 Application Manual CDA3000...
  • Page 292 6 Control modes Figure 6.19 803-VCSFC = 0 % Figure 6.20 803-VCSFC = 68 % after calculation by auto-tuning 6-40 Application Manual CDA3000...
  • Page 293 (torque-forming) and reaches its upper limit in the device rated current 397-CFPNM in subject area “_39DD-Device data”. Note: A compromise must be found between formation of a maxi- mum torque and the risk of current overload shut-off (error E-OC). 6-41 Application Manual CDA3000...
  • Page 294 Setting of the scope Recording variable Scope recording variable Reference step Control reference Step response (actual value) Output frequency (FOR and SFC) Current i (torque) q-axle current Table 6.18 Recording variables of the D RIVE ANAGER SCOPE 6-42 Application Manual CDA3000...
  • Page 295 Reduce value for SSFGx Figure 6.21 Step response of frequency with high overshoot Abbreviation Recording variable User level menu refvalue Control reference Output frequency (FOR and SFC) q-axle current Table 6.19 Recording variables of the plotting window 6-43 Application Manual CDA3000...
  • Page 296 Do not change value for SSFGx Figure 6.22 Step response of frequency is optimal Abbreviation Recording variable User level menu refvalue Control reference Output frequency (FOR and SFC) q-axle current Table 6.20 Recording variables of the plotting window 6-44 Application Manual CDA3000...
  • Page 297 Increase value for SSFGx Figure 6.23 Step response of frequency with long settling time Abbreviation Recording variable User level menu refvalue Control reference Output frequency (FOR and SFC) q-axle current Table 6.21 Recording variables of the plotting window 6-45 Application Manual CDA3000...
  • Page 298 • Check plausibility of rating plate data. Imprecise data on motor rating plate. operating point wrong • Rated speed not attainable • Check plausibility of rating plate data. Imprecise data on motor rating plate. because operating point wrong Table 6.22 Optimization aids 6-46 Application Manual CDA3000...

  • Page 299: Field-Oriented Regulation (For)

    In field-oriented speed control (FOR) not all functions of the inverter mod- ule are required. The following functions can be selected, but they do not activate. Inactive functions in FOR • Current injection • IxR load compensation • Slip compensation • From firmware V. 2.10: Current-controlled startup 6-47 Application Manual CDA3000...
  • Page 300 (see section 5.1). Precise motor data should be obtained as necessary from the manufacturer. The operating points of the motor are set based on these data, so precise information from the motor manufacturer is important. 6-48 Application Manual CDA3000...
  • Page 301 This measure can improve control response at inverter outputs above 22 kW (as from CDA34.045). 6-49 Application Manual CDA3000...

  • Page 302: 79 En-Encoder Evaluation

    • For speed control the encoder signal in the inverter module is quad- rupled, so a good level of speed control is possible with small pulse counts. Only inputs ISD02 and ISD03 can be used for encoder evaluation; see section 5.2.3 “_21ID-Digital inputs”. 6-50 Application Manual CDA3000...
  • Page 303 Minimum frequency [Hz] revolution speed 2-pole ASM 4-pole ASM pulses per rev 1024 0.05 2048 0.03 0.05 4096 0.02 0.04 8192 0.01 0.03 16384 0.01 0.01 Table 6.24 Minimum speeds when using encoders with differing lines per revolution 6-51 Application Manual CDA3000...
  • Page 304 1) Maximum rotating field frequency dependent on inverter type Table 6.25 Maximum reference speed when using encoders with differing lines per revolution The maximum frequency which can be delivered by the inverter is limited by the design size. 6-52 Application Manual CDA3000...
  • Page 305 Rotating field frequency Switching frequency Inverter type [Hz] [kHz] CDA32.003 (0.375 kW) 0 ... 1600 4/8/16 CDA34.032 (15 kW) CDA34.045 (22 kW) 0 ... 400 CDA34.170 (90 kW) Table 6.26 Maximum rotating field frequency of inverter types 6-53 Application Manual CDA3000...

  • Page 306: 81Sc-Speed Controller For

    CDS2: Speed controller gain 0...16383 816-SCTL2 CDS2: Speed controller lag time 0.001...2 0.02 817-SCTF2 CDS2: Jitter filter time constant 0...0.032 0.001 818-SCGF0 Speed controller gain at frequency zero 0.00...99.95 Table 6.27 Parameters from subject area _81SC-Speed controller FOR 6-54 Application Manual CDA3000...
  • Page 307 • Disturbance compensation slow, the controller appears undynamic • Short rise times, fast control response • Disturbance compensation fast, the controller appears dynamic SCGFx large • Speed is noisy • High noise Table 6.28 Response of the encoder 6-55 Application Manual CDA3000...

  • Page 308: 80 Cc-Current Control

    • The parameters of the current controller are set automatically during auto-tuning in initial commissioning. It is not necessary to change the calculated values of the PI controller for the gain (800-CCG) or the lag time (801-CCTLG). 6-56 Application Manual CDA3000...

  • Page 309: Tips And Optimization Aids For Control Engineers

    5.1 “_15 FC-Initial com- auto-tuning. missioning”. Optimization of current control in Check the current control. this section Optimization of the speed controller Check the speed controller. in this section Table 6.30 Procedure for optimization of FOR 6-57 Application Manual CDA3000...
  • Page 310 Speed control Current limitation Driving profile generator iqsoll q-current controller Measuring points of the scope in the D RIVE ANAGER Parameter ε Stator flux angle Reference Figure 6.27 Structure diagram of field-oriented speed control (FOR) 6-58 Application Manual CDA3000...
  • Page 311 As a result the effective value of the apparent current is produced as: At a maximum device rated current (397-CFPNM) equivalent to the apparent current IS the d- and q-current variables are thereby automati- cally limited. 6-59 Application Manual CDA3000...
  • Page 312 When the motor is run at nominal torque, the nominal value of the D-cur- rent is usually less than the nominal value of the q-current. In standard applications which do not demand the nominal torque of the motor the q- current is usually smaller than the d-current. 6-60 Application Manual CDA3000...
  • Page 313 Reduce value for SCGFx Figure 6.28 Step response of frequency with high overshoot Abbreviation Recording variable User level menu revalue Control reference Output frequency (FOT and SFC) q-axle current Table 6.32 Recording variables of the plotting window 6-61 Application Manual CDA3000...
  • Page 314 Do not change value for SCGFx Figure 6.29 Step response of frequency is optimal Abbreviation Recording variable User level menu revalue Control reference Output frequency (FOT and SFC) q-axle current Table 6.33 Recording variables of the plotting window 6-62 Application Manual CDA3000...
  • Page 315 Increase value for SCGFx Figure 6.30 Step response of frequency with long settling time Abbreviation Recording variable User level menu revalue Control reference Output frequency (FOT and SFC) q-axle current Table 6.34 Recording variables of the plotting window 6-63 Application Manual CDA3000...
  • Page 316 6 Control modes 6-64 Application Manual CDA3000...

  • Page 317: Overview Of Parameters

    RAM actual value FIXPT Fixed point FLASH Flash-EPROM, retained after power-off dependent on device Note: The D has a user-friendly print function which RIVE ANAGER you can use at any time to print off your latest parameter list. Application Manual CDA3000...
  • Page 318 Maximum value ISA0 at -10V, CDS 2 INT16 FLASH F0NN2 Minimum value ISA0 at -0V, CDS 2 INT16 FLASH F1PX2 Maximum value ISA1 at +10V, CDS 2 INT16 FLASH F1PN2 Minimum value ISA1 at +0V, CDS 2 INT16 FLASH Application Manual CDA3000...
  • Page 319 Function selector digital standard output S_RDY USIGN8 FLASH OSD02 (relay) FOE00 Function selector digital output OSE00 USIGN8 FLASH (terminal expansion) FOE01 Function selector digital output OSE01 USIGN8 FLASH (terminal expansion) FOE02 Function selector digital output OSE02 USIGN8 FLASH (terminal expansion) Application Manual CDA3000...
  • Page 320 INT32Q16 FLASH FMXA2 Absolute limit output frequency CDS 2 1600 INT32Q16 FLASH _31 MB-Motor holding brake, from page 5-96 FBCW Frequency limit for motor brake (clockwise) INT32Q16 FLASH FBCCW Frequency limit for motor brake (anti-clock- INT32Q16 FLASH wise) Application Manual CDA3000...
  • Page 321 RAM C V CMID Mean device capacity utilization USIGN8 RAM A C CMIDF Filter time constant for mean device capacity FLOAT32 FLASH utilization _39DD-Device data, from page 5-77 NAMDS Designation of parameter setting (data set) STRING FLASH Application Manual CDA3000...
  • Page 322 R-USR Response to modified software error USIGN8 FLASH message R-OP1 Response to error in option module slot 1 USIGN8 FLASH R-OP2 Response to error in option module slot 2 USIGN8 FLASH R-WRN Response to warnings USIGN8 FLASH Application Manual CDA3000...
  • Page 323 FLASH _60 TB-Driving sets, from page 5-109 FFTB0 Table frequency 1 INT32Q16 FLASH FFTB1 Table frequency 2 INT32Q16 FLASH FFTB2 Table frequency 3 INT32Q16 FLASH FFTB3 Table frequency 4 INT32Q16 FLASH FFTB4 Table frequency 5 INT32Q16 FLASH Application Manual CDA3000...
  • Page 324 CDS 2: Current limit, current-controlled USIGN16 FLASH startup CLFL2 CDS 2: Lowering frequency, current-control- FLOAT32 FLASH led startup CLFR2 CDS 2: Initial frequency, current-controlled FLOAT32 FLASH startup CLRR2 Hz/s CDS 2: Lowering ramp, current-controlled INT32Q16 FLASH startup Application Manual CDA3000...
  • Page 325 FLASH V3-2 CDS 2: Voltage buffer value 3 FLOAT32 FLASH V4-2 CDS 2: Voltage buffer value 4 FLOAT32 FLASH V5-2 CDS 2: Voltage buffer value 5 FLOAT32 FLASH V6-2 CDS 2: Voltage buffer value 6 FLOAT32 FLASH Application Manual CDA3000...
  • Page 326 CDS 2: Scaling of speed controller gain 100.00 FIXPT16 FLASH SSG2 CDS 2: Speed controller gain FLOAT32 FLASH SSTL2 CDS 2: Speed controller lag time FLOAT32 FLASH SSTF2 CDS 2: Filter time constant of speed estimate 0.02 FLOAT32 FLASH A-10 Application Manual CDA3000...
  • Page 327 INT32Q16 RAM A C ACTN Actual speed INT32Q16 RAM A C VMOT Output voltage of inverter 0.00 FIXPT16 RAM A C DC-link voltage 0.00 FIXPT16 RAM A C REFF Current reference frequency INT32Q16 RAM A C A-11 Application Manual CDA3000...
  • Page 328 Number of a possibly faulty parameter in the USIGN16 RAM A C startup phase DTEMP Interior temperature 0.00 FIXPT16 RAM A C KTEMP Heat sink temperature 0.00 FIXPT16 RAM A C Apparent power FLOAT32 RAM A C Active power FLOAT32 RAM A C A-12 Application Manual CDA3000...
  • Page 329 • Rising edge at digital input ENPO • Rising edge at a programmable digital input with setting of the func- tion selector to ERES • Write value 1 to parameter 74-ERES via control unit or bus system A-13 Application Manual CDA3000...
  • Page 330 (braking too long or too heavy); (_REF), use ext. braking resistor or 2. mains voltage surge chopper; 2. Adjust mains voltage (1) If this error is repeated please contact your local Service Partner. Table A.2 Error messages of the CDA3000 A-14 Application Manual CDA3000...
  • Page 331 1. Improve ventilation; 2. Use higher- 1. ambient temperature too high; 2. load too powered device high (power stage or braking chopper) (1) If this error is repeated please contact your local Service Partner. Table A.2 Error messages of the CDA3000 A-15 Application Manual CDA3000...
  • Page 332 2. (1) Unknown switching frequency in initializa- tion of PWM (1) If this error is repeated please contact your local Service Partner. Table A.2 Error messages of the CDA3000 A-16 Application Manual CDA3000...
  • Page 333 E-FLT Global error in floating point calculation RESET (1) If this error is repeated please contact your local Service Partner. Table A.2 Error messages of the CDA3000 A-17 Application Manual CDA3000...
  • Page 334 Possible wire break at input ISA01. Check wiring of input ISA01. STOP Current less than 4mA in parameter setting to 4-20mA (1) If this error is repeated please contact your local Service Partner. Table A.2 Error messages of the CDA3000 A-18 Application Manual CDA3000...
  • Page 335 2. (1) E-FDG Transmission error in reference coupling Check connection. STOP E-LSW Limit switches reversed Correct wiring. LOCK (1) If this error is repeated please contact your local Service Partner. Table A.2 Error messages of the CDA3000 A-19 Application Manual CDA3000...
  • Page 336 Inverter overheating Load too high during driving/braking: Check dimensioning, poss. use braking resistor. Table A.3 Error messages Service Hotline If you need further assistance, our specialists at the LUST Service Center will be glad to help. A-20 Application Manual CDA3000...
  • Page 337 New parameter value too high Reduce value. ATT6 New parameter value too low Increase value. ATT7 Card must not be read in current state. Reset start signal. ERROR Invalid password Enter correct password. Table A.4 user error: Reset with Start/Enter A-21 Application Manual CDA3000...
  • Page 338 ERR97 invalid (checksum) MART ARD DATA ERR98 Insufficient memory on S MART ERR99 Selected area not present on S , no parameters MART transferred to S MART Table A.5 : Reset with Stop/Return MART ARD ERROR A-22 Application Manual CDA3000...
  • Page 339 It serves as the reference poten- tial for analog reference input. The digital inputs and outputs are isolated from it. Application data Factory predefined parameter data set to solve typi- set (ADS) cal applications. A-23 Application Manual CDA3000...
  • Page 340 CANLust (CAN = Controller Area Network); Networking con- cept based on the CAN bus system according to the CiA (CAN in Automation) standards, but with Lust- specific communication identifiers, oriented to the CAL (CAN Application Layer) protocol CANopen (CAN = Controller Area Network);...
  • Page 341 A driving data set contains a frequency reference and an assigned acceleration or deceleration ramp which, when the driving set is selected from a table, is set to attain the frequency reference in the table- supported ramp generator. A-25 Application Manual CDA3000...
  • Page 342 Inductors (such as relay coils) pro- duce high induced voltages at the moment of shut- down which attempt to maintain the current flow in the circuit and result in the destruction of compo- nents. A-26 Application Manual CDA3000...
  • Page 343 PLC-compatible inputs as per IEC1131. Initial commis- Quick and easy parameter setting of the inverter sioning module by means of the key basic parameters, based on the factory setting of the CDA3000 inverter module. INT16 Whole number in 16-bit data format INT32Q16 32-bit number format in which the last 16 bits repre- sent the decimal places;...
  • Page 344 The necessary ramps are set in the ramp generator. Reference Analog or digital input value with which the system is to be operated. Value of the reference input varia- ble in a given moment under analysis. A-28 Application Manual CDA3000...
  • Page 345 Slip defined in rpm or as % of field speed n Slip Compensates for load-dependent speed changes of compensation a drive. As load increases the compensation pro- vides an increase in output voltage and frequency, and reduces output voltage and frequency as the load is relieved. A-29 Application Manual CDA3000...
  • Page 346 Table-supported The frequency reference drawn from a table; is ramp generator attained with the assigned acceleration or decelera- tion ramp of the driving set. The necessary ramps are set in the table-supported ramp generator. A-30 Application Manual CDA3000...
  • Page 347 User levels may be password protected. Voltage Frequency Control; the voltage of the motor is changed based on a characteristic proportional to the output frequency of the inverter module. A-31 Application Manual CDA3000...
  • Page 348 Appendix C Glossary A-32 Application Manual CDA3000...
  • Page 349 ... ASTER = M-S_3 with S1 and S2 4-57 ........ Bar graph, KP200 5-71 ......ASTER = M-S_4 4-59 ....Baud rates of CAN controllers 5-94 ......ASTER = ROT_1 4-28 ......Block diagram (VFC) 6-22 A-33 Application Manual CDA3000...
  • Page 350 Error history 5-88 ..........Data structure Error messages 2-14 5-85 B-13 B-20 ........Data structure of the CDA3000 Error messages of the CDA3000 B-14 ..........DC braking 5-117 Error messages, acceleration processes 5-106 ........DC holding 5-120 Example ......
  • Page 351 ....... Functions in FOR, inactive 6-47 ......Functions in SFC, active 6-31 ..............KeyPad 5-71 Functions in SFC, inactive 6-30 ............. KeyPad KP200 5-50 Functions in the preset, active 4-26 ......KeyPad KP200, operation A-35 Application Manual CDA3000...
  • Page 352 Limit frequency 6-18 ......Motor rating plate data ......Limit switch evaluation 5-33 Mounting of the KeyPad on the CDA3000 inverter ... Limit switch evaluation of S4 and S3 4-16 ..module or on the switch cabinet door ....Limitation of output frequency 5-53 ..
  • Page 353 Power failure detection 5-66 ..Characteristic data set switchover 5-112 ....Power failure voltage threshold 5-66 ....Clock input/clock output 5-38 ..Power terminal designation, CDA3000 ......Control location 5-49 Presets ...... Current control 6-35 6-56 ......Active functions ......
  • Page 354 Serial interface, as control location 5-51 ..Speed curve in Master/-Slave operation 4-51 ........Service Hotline B-20 ..Speed input, analog driving sets 4-32 4-35 ......Set reference input 5-47 ........Starting torque 6-18 ........Setting aids 6-46 Status word A-38 Application Manual CDA3000...
  • Page 355 Truth table, control open-loop control terminals 5-50 ......Types of parameters ....... UDS (user data set) ........UDS switchover 5-16 ......... UDS, switchover 5-13 ........ UDS, User data set ..... Use of analog input as digital input 2-15 A-39 Application Manual CDA3000...
  • Page 356 Appendix D Index A-40 Application Manual CDA3000...
  • Page 358 Lust Antriebstechnik GmbH Gewerbestrasse 5-9 • D-35631 Lahnau Tel. 0 64 41 / 9 66-0 • Fax 0 64 41 / 9 66-137 Internet: http://www.lust-tec.de • e-mail: lust@lust-tec.de ID no.: 0840.22B.1-00 • Date: 05/01 We reserve the right to make technical changes.

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