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Contents
1. Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
2. General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2
3. Data Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 4
4. Siting the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 5
5. Siting the Flue. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
6. Air Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 6
7. Sealed System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7
8. Open Vent System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 7
9. Hot Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 8
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Installation Regulations
1.1 Gas Safety (Installation and Use) Regulations, October 1994 all
gas appliances must be installed by a competent person in
accordance with the above regulations. Failure to install appliances
correctly could lead to prosecution.
1.2 The manufacturers notes must not be taken, in any way, as
overriding statutory obligations.
1.3 The compliance with a British Standard does not, of itself,
confer immunity from legal obligations. In particular the
installation of this appliance must be in accordance with the
relevant requirements of the following;
Gas Safety (Installation and Use) Regulations 1998 as amended.
Current IEE Wiring Regulations BS 7671.
Local Building Regulations.
Building Standards (Scotland)(Consolidation).
Bylaws of the local Water Company.
Health and Safety Document No. 635 (Electricity at Work
Regulations).
The British Gas Material and Installation Specification for central
heating and hot water
It should be in accordance with the relevant recommendations of
the following British Standards.
BS6798:1987 Specification for installation of gas fired hot water
boilers of rated input not exceeding 60 kW.
BS5449:1990 Central Heating for Domestic Premises.
BS5546:1990 Installation of gas hot water supplies for domestic
purposes.
BS5440:1:2000 Flues and Ventilation for gas appliances of rated
input not exceeding 60 kW: Flues.
BS5440:2:2000 Flues and Ventilation for gas appliances of rated
input not exceeding 70kW: Air Supply.
BS6891:1988 Installation of low pressure gas pipework
installations up to 28mm (R1).
BS7593:1993 Central Heating system cleansing and flushing.
BS5482:PART 1 Domestic Butane and Propane gas burning
installations in permanent dwellings.
1.5 CARAVAN AND HOLIDAY HOMES
The installation must meet the following standards.
BS5482:2 LPG and EN721 ventilation.
1.6 PARK HOMES AND RESIDENTIAL
The installation must meet the following standards.
BS5482:1 LPG and BS3632 ventilation.
1.7 To ensure that the installation will perform to the highest
standards, the system and components should conform to any
other relevant British Standards in addition to those mentioned in
the instructions.
1.8 The appliance complies with the Essential Requirements of the
Gas Appliance Directive and other Directives currently applicable.
1.9 This appliance contains no asbestos products.
There is no potential hazard due to the appliance being electrically
unsafe.
There are no substances used that are a potential hazard in
relation to the COSHH Regulations 1988.
1.10 The advice and instructions given in this document covers, as
far as possible, the foreseeable situations which may arise. Contact
Worcester Heat Systems Technical Helpline for advice on specific
installations.
Supplied By www.heating spares.co Tel. 0161 620 6677
10. Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 9
11. Installing the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . Page 11
12. Commissioning the Appliance . . . . . . . . . . . . . . . . . . . . Page 16
13. Instructions to the User . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18
14. Inspection and Service. . . . . . . . . . . . . . . . . . . . . . . . . . . Page 18
15. Replacement of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 20
16. Conversion Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . Page 23
17. Operational Flow Diagrams. . . . . . . . . . . . . . . . . . . . . . . Page 24
18. Fault Finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 26
19. Component Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 34
2. General Information
The Benchmark initiative is the new code of practice to
encourage the correct installation, commissioning and servicing of
domestic central heating boilers and system equipment.
The 'Log-book' is a vital document that must be completed by
the installer at the time of installation. It confirms that the boiler
has been installed and commissioned according to the
manufacturers instructions.
Without the completion of the Log-book, manufacturers may refuse
to respond to a call-out from a householder, who will be advised
that he or she must call back the installer, who has not fulfilled his
obligations to record the information required by the initiative.
It is important that:
The services and the system are properly flushed as specified.
The User is clearly instructed on the correct operation of the appliance.
The benefits of regular servicing are explained - to maintain the
efficiency and extend the life of the appliance.
2.1 This appliance is not suitable for external installation.
2.2 The appliance controls are set to provide a maximum output of
23.4 kW for the domestic hot water and central heating load.
2.3 The control circuit provides direct burner ignition. A pilot is not used.
2.4 PRINCIPAL APPLIANCE COMPONENTS.
See Fig. 1.
Fig. 1. Water flow diagram.
Bi-thermal
gas to water
heat
exchanger
Domestic
water flow
switch
Pressure
relief valve
Domestic
Safety
hot water
discharge
C.H.
flow
A low thermal capacity Gas to Water heat exchanger incorporating an
integral Hot Water heat exchanger to provide domestic hot water.
2
Automatic
air vent
Sealed
system
expansion
vessel
Circulating
pump
Fixed
by-pass
out
Domestic
C.H.
cold
return
supply
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