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AG 500-7SE
English
Printed: 12.09.2017 | Doc-Nr: PUB / 5373332 / 000 / 02

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Summary of Contents for Hilti AG 500-7SE

  • Page 1 AG 500-7SE English Printed: 12.09.2017 | Doc-Nr: PUB / 5373332 / 000 / 02...
  • Page 2 Printed: 12.09.2017 | Doc-Nr: PUB / 5373332 / 000 / 02...
  • Page 3 1 Information about the documentation 1.1 About this documentation • Read this documentation before initial operation or use. This is a prerequisite for safe, trouble-free handling and use of the product. • Observe the safety instructions and warnings in this documentation and on the product.
  • Page 4 Protection class II (double-insulated) 1.4 Product information Hilti products are designed for professional use and may be operated, ser- viced and maintained only by trained, authorized personnel. This personnel must be informed of any particular hazards that may be encountered. The product and its ancillary equipment may present hazards when used incor- rectly by untrained personnel or when used not as directed.
  • Page 5 Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. Work area safety ▶ Keep work area clean and well lit. Cluttered or dark areas invite accidents.
  • Page 6 or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. ▶ Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
  • Page 7 2.2 Safety warnings common for grinding, sanding, wire brushing, polishing or abrasive cutting-off operations: ▶ This power tool is intended to function as a grinder, sander, wire brush or cut-off tool. Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
  • Page 8 Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation. ▶ Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a "live" wire may make exposed metal parts of the power tool "live"...
  • Page 9 ▶ Never place your hand near the rotating accessory. Accessory may kickback over your hand. ▶ Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging.
  • Page 10 the possible kickback may propel the spinning wheel and the power tool directly at you. ▶ When wheel is binding or when interrupting a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop.
  • Page 11 ▶ Before starting work, check the hazard class of the dust that will be pro- duced when working. Use an industrial vacuum cleaner with an officially approved protection class in compliance with the locally applicable dust protection regulations. Dust from materials such as lead-based paint, certain types of wood and concrete/masonry/stone containing quartz, minerals or metal may be harmful to health.
  • Page 12 3 Description 3.1 Product overview English Printed: 12.09.2017 | Doc-Nr: PUB / 5373332 / 000 / 02...
  • Page 13 • The power tool may be used for cutting, slitting and grinding mineral materials only when equipped with the corresponding guard and front cover. • A dust removal hood together with a suitable Hilti vacuum cleaner must be used for working on mineral materials such as concrete or stone. 3.3 Items supplied Angle grinder, side handle, standard guard, front cover, clamping flange, clamping nut, wrench, operating instructions.
  • Page 14 3.6 Front cover for the disc guard When grinding with straight grinding discs and cutting with cutting discs in metalworking applications, use the standard guard with front cover. 3.7 DG-EX 115/4,5" dust hood for grinding (accessory) The grinding system is suitable only for occasional use with diamond cup wheels for grinding mineral materials.
  • Page 15 3.8 DC-EX 125/5"C dust hood for cutting (accessory) Use the DC-EX 125/5"C dust hood when cutting masonry and concrete. CAUTION Use of this hood for working on metal is prohibited. 4 Consumables Only synthetic resin-bonded, fiber-reinforced discs with a maximum diam- eter of Ø...
  • Page 16 Suitability of discs for the equipment used Item Equipment AC­D AG­D, AP-D 3CS, AF­D, 4CS, AN­D (SPX, DC-D 3SS, SP, P) (SPX, SP, P) Guard Front cover (in — — — — combination with A) DG-EX 115/4.5" — — — —...
  • Page 17 The operating voltage of the transformer or generator must always be within +5% and -15% of the rated voltage of the device. AG 500-7SE Rated power input 780 W Rated speed...
  • Page 18 1. Release the clamping lever. 2. Fit the guard onto the spindle collar so that the keyed locating lug engages in the recess provided. 3. Rotate the guard to the required position. 4. Secure the guard by closing the clamping lever. Note The guard is already set to the correct tension by way of the adjusting screw.
  • Page 19 6.4 Fitting or removing the front cover 1. Position the front cover with the closed side on the standard guard and push it on until it engages. 2. To remove it, release the catch for the front cover and then lift the front cover away from the standard guard.
  • Page 20 6.5.1 Fitting the grinding disc 1. Disconnect the mains plug from the power outlet. 2. Clean the clamping flange and the clamping nut. 3. Screw the clamping flange onto the arbor. 4. Fit the grinding disc. 5. Screw on the clamping nut corresponding to the type of grinding disc fitted.
  • Page 21 6.5.4 Removing a threaded accessory tool 1. Disconnect the mains plug from the power outlet. CAUTION Risk of breakage and irreparable damage. If the spindle lockbutton is pressed while the spindle is rotating, this may cause the accessory tool to work loose or detach from the power tool. ▶...
  • Page 22 6.7 Fitting the abrasive resin-fiber disc 1. Disconnect the mains plug from the power outlet. 2. Fit the side handle. → page 15 3. Fit the guard. → page 15 4. Fit the support plate and the abrasive resin-fiber disc, screw on the clamping nut and tighten it securely.
  • Page 23 6.10 Cutting ▶ When cutting, apply moderate feed pressure and do not tilt the power tool or the cutting disc (when working, hold at approx. 90° to the surface being cut). Note For best results when cutting profiles and square tube, start cutting at the smallest cross section.
  • Page 24 To help ensure safe and reliable operation, use only genuine Hilti spare parts and consumables. Spare parts, consumables and accessories approved by Hilti for use with the product can be found at your local Hilti Store or online at: www.hilti.group / www.hilti.com 7.2 Replacing the supply cord...
  • Page 25 7.2.2 Fitting the supply cord 1. Work the supply cord into position in the rear part of the housing. 2. Push the supply cord through the protective sleeve. 3. Strip 5 mm of insulation off the ends of the conductors. 4.
  • Page 26 7.3 Replacing the on/off switch 1. Disconnect the supply cord plug from the power outlet. 2. Unscrew the screw in the rear part of the housing and remove the rear part of the housing. 3. Slacken the two screws and disconnect the two supply cord conductors. 4.
  • Page 27 7.4 Replacing the carbon brushes 1. Disconnect the supply cord plug from the power outlet. 2. Unscrew the screw in the rear part of the housing and remove the rear part of the housing. 3. Use pliers to slide the spring plate to the side. 4.
  • Page 28 • Check electric tools or appliances for damage after long periods of transport or storage. 9 Troubleshooting If the trouble you are experiencing is not listed in this table or you are unable to remedy the problem by yourself, contact Hilti Service. Trouble or fault Possible cause Action to be taken The tool doesn’t...
  • Page 29 The materials must be correctly separated before they can be recycled. In many countries, your old tools, machines or appli- ances can be returned to Hilti for recycling. Ask Hilti Service or your Hilti representative for further information.
  • Page 30 English Printed: 12.09.2017 | Doc-Nr: PUB / 5373332 / 000 / 02...
  • Page 31 Printed: 12.09.2017 | Doc-Nr: PUB / 5373332 / 000 / 02...
  • Page 32 Hilti = registered trademark of Hilti Corp., Schaan 20170911 Printed: 12.09.2017 | Doc-Nr: PUB / 5373332 / 000 / 02...

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