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FOR REFRIGERANT RECOVERY
OPERATION MANUAL
⚠ CAUTION
Explosion Hazard. Do NOT use with hydrocarbons.
See page 4.
⚠ WARNING
TO REDUCE THE RISK OF INJURY OR
COPYRIGHT © 2012 - APPION INC. - ALL RIGHTS RESERVED
PRODUCT DAMAGE, READ OPERATION
APPION
AND G1SINGLE
ARE TRADEMARKS OF APPION INC.
MANUAL PRIOR TO OPERATING PRODUCT.
TM
TM
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Summary of Contents for Appion G1 Single
- Page 1 Explosion Hazard. Do NOT use with hydrocarbons. See page 4. ⚠ WARNING TO REDUCE THE RISK OF INJURY OR COPYRIGHT © 2012 - APPION INC. - ALL RIGHTS RESERVED PRODUCT DAMAGE, READ OPERATION APPION AND G1SINGLE ARE TRADEMARKS OF APPION INC.
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Page 3: Table Of Contents
Welcome to the G1SINGLE Thank you for your purchase of the Appion G1Single Refrigerant Recovery Machine. This machine was designed to deliver fast, reliable recovery of Class III, IV and V refrigerants. Use of this machine for any other purpose is done at your own risk. -
Page 4: Warnings And Safety Information
Use only 12AWG or 10AWG extension cords: overheating or fire in the cord or machine. - Up to 25 Feet: 12/3 UL/CSA cord - Up to 100 Feet: 10/3 UL/CSA cord G1SINGLE OPERATION MANUAL © 2012 APPION INC. - ALL RIGHTS RESERVED... - Page 5 HOW TO PREVENT IT Under some conditions and duration of use, Always wear certified safety equipment, including noise from this product may contribute to hearing ANSI or equivalent hearing protection. loss. G1SINGLE OPERATION MANUAL © 2012 APPION INC. - ALL RIGHTS RESERVED...
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Page 6: Refrigerant Storage Container Safety
Transportation of refrigerant storage cylinders more than 80% full is a DOT violation. Filled to Filled to 80% Capacity 90% Capacity G1SINGLE OPERATION MANUAL © 2012 APPION INC. - ALL RIGHTS RESERVED... -
Page 7: Preparing For Operation
(such as with very cold refrigerant), though it is not required for proper operation of the machine. ✪ For additional refrigerant recovery tips, see pages 12 and 13. G1SINGLE OPERATION MANUAL © 2012 APPION INC. - ALL RIGHTS RESERVED... -
Page 8: Standard Recovery Procedure
8. Continue to run the G1Single until the EPA-required vacuum is achieved. 9. Close both valves on the Manifold Gauge set. 10. Turn off the G1Single. 11. Close the valves on the Recovery Cylinder and disconnect the hoses. G1SINGLE OPERATION MANUAL © 2012 APPION INC. - ALL RIGHTS RESERVED... -
Page 9: Push Pull Recovery Procedure
5. When all the liquid has been siphoned off, turn off the G1Single and close all the valves. 6. You can now proceed to remove the remaining refrigerant vapor using the Standard Recovery Procedure (Page 8). G1SINGLE OPERATION MANUAL © 2012 APPION INC. - ALL RIGHTS RESERVED... -
Page 10: Tank Cooling Methods
Place the Recovery Cylinder behind the G1Single during the recovery process, as shown in Diagram 4. This will pull cool air across the tank surface and lower the temperature of the tank. G1SINGLE OPERATION MANUAL © 2012 APPION INC. - ALL RIGHTS RESERVED... -
Page 11: Purging Non-Condensables From Recovery Cylinders
CHANGING BETWEEN REFRIGERANT TYPES Appion refrigerant recovery machines are unique in that there is no refrigerant directly introduced into the compressor crankcase. This allows the G1Single to easily and efficiently clear out refrigerant at the end of the recovery process. -
Page 12: Helpful Hints
This should move the liquid to another area in the system and in the process it should heat up enough to boil away. G1SINGLE OPERATION MANUAL © 2012 APPION INC. - ALL RIGHTS RESERVED... -
Page 13: Remove Restrictions At The Valves, Fittings & Hoses
A hot, sunny rooftop can also reduce the ampacity of the extension cord. Refer to the extension cord sizing guidelines on Page 4. G1SINGLE OPERATION MANUAL © 2012 APPION INC. - ALL RIGHTS RESERVED... -
Page 14: Care And Maintenance
G1Single to suck it in. Place a towel below the output port to catch any oil spray. This is very helpful after recovery of burnout systems, and as regular maintenance depending on the frequency of use. G1SINGLE OPERATION MANUAL © 2012 APPION INC. - ALL RIGHTS RESERVED... -
Page 15: Troubleshooting Guide
Cycle system compressor for a few seconds to move trapped liquid to another area; Check for condensation on system, and apply heat as needed; Check for condensation at hose fittings, and apply heat as needed G1SINGLE OPERATION MANUAL © 2012 APPION INC. - ALL RIGHTS RESERVED... -
Page 16: Electrical Diagram
Machine Specifications ELECTRICAL DIAGRAM REFRIGERANT FLOW DIAGRAM G1SINGLE OPERATION MANUAL © 2012 APPION INC. - ALL RIGHTS RESERVED... -
Page 17: Parts Diagram
Motor Start Relay - 230v LB1415 G1Single Side Label SH3525 Front Heatsink (large) PL7600 Case Side Panel Appion reserves the right to make changes to product and specifications without notice. G1SINGLE OPERATION MANUAL © 2012 APPION INC. - ALL RIGHTS RESERVED... -
Page 18: Manufacturers Limited Warranty
The obligation of Appion under this limited warranty is limited to the repair or supply of parts, excluding consumables such as oil, grease, and plastic parts. Parts shall be new or nearly new. Appion assumes no liability for failure in performing its... -
Page 19: Product Registration Card
Product Registration & Warranty OBTAINING WARRANTY SERVICE All warranty services must receive Appion Factory Authorization and an RGA number prior to any action. Contact your local Appion authorized distributor to obtain the RGA number and shipping instructions. To help us provide the best service, be sure to have the following information available: •... - Page 20 Appion Inc. 2800 South Tejon St. Englewood, CO 80110 USA Tel: 1-303-937-1580 Fax: 1-303-937-1599 www.AppionTools.com Sales@AppionTools.com Support@AppionTools.com...
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